Turbo Energy Lithium Series User manual

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LITHIUM SERIES SLIM BATTERY 48V 5.1KWH
Please read this manual before installing the battery and follow the
instructions carefully during the installation process.
Content
1.
Scope ..................................................................................................... 3
2.
Specifications......................................................................................... 3
3.
battery dimensions ................................................................................ 4
4.
Characteristics ....................................................................................... 4
5.
Operation ............................................................................................... 4
5.1.
Frontalbattery ........................................................................ 4
5.2.
battery back........................................................................... 5
5.3.
Connection ............................................................................ 6
5.3.1.
Configuration without communications............................. 7
5.3.2.
Configuration with communications ................................. 8
5.4.
On and off ............................................................................. 9
5.5.
led display........................................................................... 10
5.6.
codes ofprotection ................................................................ 10
5.7.
error codes ..........................................................................
11
6.
Appendix .................................................................................................. 11
6.1.
Security instructions ................................................................... 11
6.2.
safety warnings.......................................................................... 12
6.3.
Warranty............................................................................. 12
6.4.
Transport ............................................................................ 12
6.5.
Store .................................................................................. 12
6.6.
Contact information .................................................................... 12

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1.
Scope
This document describes the basic operation of the Turbo Energy™Brand Lithium-Ion
Rechargeable Battery (Lithium Series 48V 5.1 kWh Slim model). This manual includes
all the necessary details for understanding the operation of the equipment and its
correct operation.
2.
Specifications
electrical
Rated capacity
5.12 kWh
useful capacity
5 kWh
discharge depth
90%
Nominal voltage
51.2V
Voltage operating range
43.2 –57.6V
Lifecycle
>=6000
physical
Weight
44kg
Dimensions
440 x 460 x 133mm
protection class
IP20
Kind ofbattery
LifePO
4
Operation
Maximum charge/discharge current
100A (1C)
charge/discharge current
50A(0.5C)
temperature operating range
0ºC…50ºC
Humidity
15% - 85%
operating altitude
< 3000m
BMS
Consumptionpower (Idle state)
<100 µA
monitoring parameters
System voltage, current,
cell
voltage and temperature.
Communication
CAN and RS-485 compatible

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SOC: Battery charge level
3.
Battery dimensions
133mm
4.
Characteristics
Battery Lithium Series48V 5.1 kWh Slimpresents the following characteristics:
•
Designed to be used in photovoltaic applications.
•
Battery Management System(BMS): BMS system incorporated in the battery that
monitors its operation and does not allow it to work outside the limits of the
design regime (V, I).
•
Expansion capacity: the storage capacity of the system can be expanded by
incorporating more batteries.
5.
Operation
5.1.
BATTERY FRONT
ON/OFF

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8
3
5 7
5.2.
BACK OF BATTERY
1
2 4 6
Article
Definition
1
C.
connector
r
quick
Ander
are 120A: Positive and negative connector –Connection
with battery in parallel and power output
2
RS485-1
Port
p
now
c
on
and
xion
c
on
pc
either
device
EMS:
monitoring
of
dataof the BMS
3
CAN-1 Connection with Turbo, Goodwe, Solis, Sermatec, Sofar, Ingeteam.
4
CAN-2 Connection with Victron
5
RS485-3 Connection with Growatt
6
RS485-2 Connection with Voltronic and port for communicationbetween batteries.
7
RS485-2 Connection with and port for communicationbetween batteries.
8
handles
List of items contained in the Lithium Series 48V 5.1 kWh Slim box:
Item
Article
Description
You
1
Battery
lithiumSlim Series
1
2
RJ45 communication
cables
RS485paralleling cable
1
3
CANBUS communication cable with Turbo
Energy™/ 2m
1
4
CANBUS communication cable with Victron
Energy / 2m
1
5
RS485 communication cable with Voltronic / 2m
1
6
cableland
Black/1.5m/10AWG
1

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5.3.
CONNECTION
Batteries can be connected in parallel up to a maximum of 15.
Wiring between batteries:
•
Up to 15 batteries can be connected with communication.
•
Batteries connected in parallel need to have the same SOC level.
•
The voltage difference of the batteries connected in parallel should be less than 0.5V.
•
The sections of the power cables must be the same.
•
The batteries must be connected two by two with the same cable to the
busbar, following the following scheme.
Connection between batteries and inverter:
Inverter connection Connection with battery
25 mm2 section power cable

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NOTE: Each power cable can carry a maximum of 120A, so for every two batteries a
new cable would need to be connected to the inverter. However, if the inverter is 5 kW
with a cable it would be enough to be in the limit of the maximum recommended
current.
Warning when doing a battery extension:
It is very important that in the case of connecting batteries in parallel that
are not new (for example, we add a new battery to an existing system), we
previously perform a voltage balance (without load) between them to avoid
overcurrents that could harm the system. As an alternative to voltage
balancing, a balancing can be done by equalizing the SOC of the batteries.
In addition, when connecting the new batteries, we must consider that the
number of batteries at the time of connection must be similar to the number
of batteries that are already connected to the system. For example, if we
have five batteries installed and we want to connect a new one, we must
first connect the new battery with two of the five that were already there so
that they balance, and then connect these three with the other three
remaining batteries in the system. Batteries should always be connected in
groups of similar numbers so that a large group cannot damage a smaller
group of batteries at the time of connection.
5.3.1.
CONFIGURATION WITHOUT COMMUNICATIONS
For those cases where the battery is intended to work connected to an inverter
without communications, it is not necessary to select a specific setting of the DIP
switches and the batteries do not need to be connected to each other with the
communication cable.

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5.3.2.
CONFIGURATION WITH COMMUNICATIONS
Communication cable:
It will be configured in one way or another depending on the inverter used.
Cable configuration Turbo Energy™/Goodwe/Solis/Growatt hybrid inverter
·
You can use the normal parallel
ethernet cable
·
Connect the cable to the CAN-1 port
·
Growatt connects to the RS485-3 port
Cable configuration Victron Energy inverter
The cable connects to the CAN-2 port
Sofar cable configuration
The cable connects to the CAN-1 port
Voltronic cable configuration
The cable connects to the RS485-2 port

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DIP switch
Each module has 4 DIP switches (Dual Inline Package) that will be configured
differently depending on the number of batteries to be connected
They are configured following the binary code, starting with the master and continuing in
descending order.
address
Dial switch position
explain
#1
#2
#3
#4
1
ON
OFF
OFF
OFF
Pack1/Master
2
OFF
ON
OFF
OFF
Pack2
3
ON
ON
OFF
OFF
Pack3
4
OFF
OFF
ON
OFF
Pack4
5
ON
OFF
ON
OFF
Pack5
6
OFF
ON
ON
OFF
Pack6
7
ON
ON
ON
OFF
Pack7
8
OFF
OFF
OFF
ON
Pack8
9
ON
OFF
OFF
ON
pack9
10
OFF
ON
OFF
ON
pack10
eleven
ON
ON
OFF
ON
Pack11
12
OFF
OFF
ON
ON
pack12
13
ON
OFF
ON
ON
Pack13
14
OFF
ON
ON
ON
Pack14
fifteen
ON
ON
ON
ON
pack15
1=ON
0=OFF
1
3
2
4

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5.4.
ON AND OFF
To turn it on, press the power button for 2 seconds. The BMS will start up and the LCD
screen will light up.
To turn offbatteries, please press the power button for more than 3-6 seconds.
sleep mode
When RS485/CAN communication interrupts, no upload and download, no button
operation, 5 minutes later, the system will enter sleep mode to reduce self-
consumption. In this mode, the battery power connectors still have normal battery
voltage.
When the battery is in sleep mode and meets any of the following conditions, the
system will leave sleep mode and wake up.
1.
Charge or discharge current is detected.
2.
Press the “ON/OFF” button for 1 second.
3.
Order through the communication cable (RS485/CAN).
Off mode
When any of the following conditions is met, the system will go into off mode to
reduce self-consumption and protect the cells:
1.
Press the “ON/OFF” button for 3-6 seconds and release it.
2.
3.
The lowest cell voltage is less than the limit voltage,and the duration reaches the
power-off delay time (while there is no load current).
In this mode, the connectorsbattery power supply have no voltage.
When the battery is in the off mode and meets any of the following conditions, the
battery will exit the off mode and wake up if:
•
Charge current is detected (charge voltage must be greater than 51.2V)
•
The “ON/OFF” button is pressed for 2 seconds.

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5.5.
FUSE CHANGE*
On the side of the battery there is a fuse that can be accessed without waiving the
equipment warranty. This fuse is protected by means of screws on the side. It can be
replaced for the purpose of repairing the equipment in some cases.
There are occasions when, due to an overcurrent, the fuse must be replaced with another
of the same type.
One case in which we can see that it may be necessary to change it is in the case that
the battery has communication with the inverter, but does not charge or discharge.
In any case, it is always advisable to ask the sales department to resolve any doubts.
To change the fuse, it is necessary:
1- Turn off the battery.
2- Disconnect the power cables from the inverter and/or other batteries.
3- Make sure that the fuse does not work, using a voltmeter/tester.
The fuse used in the battery is from 160 A.
*The fuse is only included in batteries produced after 04/2023

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5.6.
Leds DISPLAY
The LED light on the front of the battery will indicate the State of Charge (SOC) as
shown in the following table:
SOCLED
charge status
SOC < 5%
5% ≤ SOC ≤ 25%
25% ≤ SOC ≤ 55%
50% ≤ SOC ≤ 75%
75% ≤ SOC ≤95%
SOC ≥ 95%
5.7.
PROTECTION CODESLED
alarm:
R
ed Light
:
1
blink
Green Light
:
Nu.
of
blinks = protection code
protection
code
LED-display
Description
1
1/1
temperature difference
3
1/3
High temperature
4
1/4
Low charging temperature
5
1/5
Load overcurrent
6
1/6
discharge overcurrent
8
1/8
cell overvoltage
9
1/9
low cell voltage
11
1/11
Low charging temperature

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5.8.
CODES ERROR LED
Alarm:
Red Light
:
2 blinks
Green Light
:
Nu.
of blinks
= protection code
Error code
LED-display
Description
Solution
error 01
2/1
Error ofhardware
Wait for automatic recovery.
In case the problem is not
resolved, call for repair
error 03
2/3
Error ofhardware
error 05
2/5
Error ofhardware
error 06
2/6
switch open
Close the switch afterturn off
the battery system
error 07
2/7
Discrepancy in theDIP switches
Keep the dip switches
consistent. reboot system
error 08
2/8
LMUdisconnected (slave)
Reconnect the
communications cable
error 09
2/9
NSabsent
Enter the serial number.
Reboot the system or call for
repair
error 10
2/10
LMU disconnected (master)
Reconnect the
communications cable
error
11
2/11
software
versioninconsistent
call to repair
It is recommended to do a charging cycle at least once every 30 days, so that the
SOC calculation is correct.
6.
Appendix
6.1.
SECURITY INSTRUCTIONS
1.
Please read the battery instructions before use.
2.
Keep the battery awayhigh voltage and out of the reach of children.
3.
In operation, the battery must be kept within the established temperature ranges
(between -10ºC and 50ºC) and humidity below 85%.
4.
During handling, be very careful to avoid bumping/dropping the battery.
5.
Be careful not to touch the contactsat once.
6.
The battery at the endof its useful life requires a recovery process, do not
disassemble it.
7.
Avoid locating batteries in wet places to avoid danger.
8.
When not in use for a long time, store the battery intact and allow the

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battery is half charged. wrap the batterywith non-conductive material to avoid
direct metal contact. Store the battery in a cool, dry place.
9.
Never expose the battery to fire or water.
6.2.
SAFETY WARNINGS
1.
Do not disassemble the batteries. The inside of the battery has a protection
mechanism and a protection circuit to avoid danger. Improper disassembly
will damage the protection function definitely, leaving the battery unsafe.
2.
Never short circuit thebattery poles. Avoid contact of the positive and
negative poles with metals.
3.
Keep batteries away from fire and extreme temperatures. Monitor the
distance to heat sources, stoves, etc.
4.
Keep the battery away from water. Even take care that the battery is not
located in humid places where the dew point can be reached.
5.
Do not use batteries that show physical damage that may be due to falls or
blows.
6.
Do not weld near the battery.
7.
Overheating will cause the loss of the protective function of its life cycle, it
could even render the battery useless and, in extreme cases, it could self-
ignite.
8.
Never connect this battery in series, and in parallel connect it only with
identical batteries.
9.
If the battery is leaking liquid, completely avoid contact with it. It may be
harmful to the skin, and if it touches the eyes, please wash and go to the
hospital immediately for treatment.
6.3.
WARRANTY
Please refer to the Warranty Document for specific warranty terms.
6.4.
TRANSPORT
During transport, do not allow the battery to receive shock, extreme temperatures or
get soaked.
6.5.
STORE
Storage environment requirement:
•
1 month: Under temperature of -20°C~45°C and relative humidity of 45~85%.
•
3 months: Under the temperature of -20°C~ 35°C and relative humidity of 45~85%.
•
6 months and above: Under the temperature of -20°C~ 25°C and relative humidity of 45
~85%.
The battery needs to be chargedevery six months, and must be charged and discharged
one full cycle every nine months.
6.6.
CONTACT INFORMATION
For any incident, contact us by filling out the form on our website: https://
www.turbo-
e.com/technical-support-assistance/
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