Turboair TGIM-23* User manual

REFRIGERATOR MANUFACTURER
Turbo air
REFRIGERATOR
MANUFACTURER
ICE
MERCHANDISER
SERVICE MANUAL
Model No.: TGIM-23*
TGIM-49*

TABLE OF CONTENTS
TABLE
OF
CONTENTS
<ICE MERCHANDISER>
1
FEATURE CHART
1
.
FEATURE
CHART
2. PART DETAILS
3. WIRING DIAGRAM
4. SPECIFICATION OF MAIN COMPONENTS
4.
SPECIFICATION
OF
MAIN
COMPONENTS
5. MAIN PCB PROGRAMING
6. PARTS LIST
7. REPLACEMENT OF MAIN COMPONENTS
1. TGIM-23*
2. TGIM-49*

1. FEATURE CHART
•
Model : TGIM
-
23
*
Model
:
TGIM
23
<FRONT>
•Model : TGIM-23*
<SIDE>

FEATURE CHART
•Model : TGIM-49*
<FRONT>
•Model : TGIM-49*
<SIDE>

2. PART DETAILS
DOOR PARTS : TGIM-23*, TGIM-49*
DOOR FRAME TOP
AUXILIARY
DOOR FRAME A
DOOR BUSHING TOP
01
09
17
DOOR
FRAME
*
TOP
DOOR FRAME *LEFT
DOOR FRAME *BOTTOM
DOOR FRAME *RIGHT
DOOR GLASS
DOOR FRAME HEATER
AUXILIARY
DOOR
FRAME
*
A
DOOR GASKET
DOOR HANDLE
DOOR FRAME FIXTURE- A
DOOR FRAME FIXTURE- B
DOOR FRAME FIXTURE
-
D
DOOR
BUSHING
*
TOP
BAR SPRING
BAR SPRING FIXTURE
DOOR BUSHING *BOTTOM
DOOR STOPPER-A
CORD BUSHING
01
02
03
04
05
06
09
10
11
12
13
14
17
18
19
20
21
22
DOOR
FRAME
HEATER
AUXILIARY DOOR FRAME *TOP *BOTTOM
AUXILIARY DOOR FRAME *LEFT *RIGHT
DOOR
FRAME
FIXTURE
D
DOOR SIGN PANEL
DOOR HEATER HARNESS
CORD
BUSHING
06
07
08
14
15
16
22

PART DETAILS
▶
DUCT(TGIM
-
23
*
)
▶
DUCT(TGIM
23 )
EVAPORATOR
FAN GRILLE GUARD
EVAPORATOR
FRONT COVER
FRONT
COVER
EVAPORATOR
BOTTOM COVER
▶EVAPORATOR, FAN MOTOR, DEFROST HEATER, SENSORS(TGIM-23*)
EVAPORATOR
FAN MOTOR & BLADE
EVAPORATOR COIL
THERMAL
PROTECTOR
DEFROST HEATER
DEFROST SENSOR
F-SENSOR
(TEMPERATURE CONTROL)

PART DETAILS
▶
DUCT(TGIM
-
49
*
)
▶
DUCT(TGIM
49 )
EVAPORATOR
FAN GRILLE GUARD
EVAPORATOR
FRONT COVER
EVAPORATOR
BOTTOM COVER
EVAPORATOR
FAN MOTOR & BLADE
▶EVAPORATOR, FAN MOTOR, DEFROST HEATER, SENSORS(TGIM-49*)
EVAPORATOR COIL
THERMAL
PROTECTOR
DEFROST HEATER
DEFROST SENSOR
F-SENSOR
(TEMPERATURE CONTROL)

PART DETAILS
▶
COMPRESSOR & FAN MOTOR(TGIM
-
23
*
)
▶
COMPRESSOR
&
FAN
MOTOR(TGIM
23 )
COMPRESSOR
CONDENSER
FAN MOTOR
CONDENSER
▶COMPRESSOR & FAN MOTOR(TGIM-49*)
COMPRESSOR
CONDENSER
FAN MOTOR
FAN
MOTOR
CONDENSER

3. WIRING DIAGRAM
•Model : TGIM-23*

WIRING DIAGRAM
•Model : TGIM-49*

4. SPECIFICATION OF MAIN COMPONENTS
1. COMPRESSOR
MODEL PART NAME PART NO.
HORSE
CAPACITY
TYPE OF Current
MAKER
POWER MOTOR (RLA)
TGIM-23* SK1A1C-L2W 30200Q1200 1/3 HP
1,203 BTU/h LBP
3.85A SAMSUNG
(303 Kcal/h) CSR
TGIM-49* CAJ2432Z 30200R1000 2/3 HP 3,200 BTU/h LBP 7.0A TECUMSEH
(807 Kcal/h) CSR
MODEL
BASIC COMPRESSOR EXCHANGEABLE COMPRESSOR
PART NAME MOTOR TYPE MAKER PART NAME MOTOR TYPE MAKER
TGIM-23* SK1A1C-L2W LBP(CSR) SAMSUNG AEA4440XA HBP(CSIR) USA
TECUMSEH
TGIM-49* CAJ2432Z LBP(CSR) FRENCH
TECUMSEH AJA2425ZXA LBP(CSR) USA
TECUMSEH
2. COMPRESSOR RELAY, OVERLOAD
M
O
DEL RELAY PART N
O.
O
VERL
O
AD PART N
O.
MAKER N
O
TE
O
O.
OO
O.
O
TGIM-23* 22Ω-3PIN 4TM-795TFBZZ SAMSUNG
TGIM-49* 3ARR3*5** - GA3PJU00 - TECUMSEH
3. COMPRESSOR CAPACITOR
MODEL STARTING PART NO. RUNNING PART NO. MAKER NOTE
TGIM-23* 125V/125㎌ 30264L0200 250V/12㎌ 30264L0100 SAMSUNG
TGIM-49* 160V/315㎌ - 400V/30㎌ - TECUMSEH

MAIN COMPONENTS
4. CONDENSER FAN MOTOR
MODEL PART NAME PART NO. POLE Quantity BLADE SIZE MAKER
TGIM-23*
IS-4420DWSG-1 39633220410 4P 1EA AL 4 250mm SUNG-SHIN
TGIM-49*
5. EVAPORATOR FAN MOTOR
MODEL PART NAME PART NO. POLE Quantity BLADE SIZE MAKER
TGIM-23*
IS-4420DWSN-2A 3963328120 4P
1EA
AL 5 175mm SUNG-SHIN
TGIM-49* 2EA
6. EVAPORATOR DEFROST HEATER
MODEL PART NAME PART NO. SPEC MAKER
TGIM-23*
SHEATH HEATER
30228L0803 445W
SANG-DO
TGIM-49* 30228L00701 600W
7. BALLAST & SMPS
MODEL PART NAME SPEC PART NO. QTY MAKER
TGIM-23*
BALLAST B232IUNVHP-B 30285R1220 1 UNIVERSAL
SMPS LPV-20-12(12V) 30236R2200 1 MEAN WELL
TGIM-49*
BALLAST B232IUNVHP-B 30285R1220 1 UNIVERSAL
SMPS LPV-60-12(12V) 30284R0700 1 MEAN WELL
8. FLUORESCENT LAMP & LED
MODEL PART NAME PART NAME PART NO. QTY WATT LENGTH BULB
TGIM-23*
Fluorescent lamp F17T8/SP41/ECO 30236H0510 1 17W 24" T8
LED 19W-12V 30236R2200 1 19W 48" -
TGIM
49*
Fluorescent lamp TLD32W/865 30236D0511 1 32W 48" T8
TGIM
-
49*
LED 19W-12V 30236R2200 2 19W 48" -

MAIN COMPONENTS
9. SWITCH
MODEL TYPE RATING PART NO. MAKER
TGIM-23* LAMP SWITCH (GREEN) 125V/20A 30281R0101
SIGNAL LUX
TGIM
-
49
*
POWER
SWITCH (
RED)
125V/20A
30281R0201
10. TRANSFORMER & MAIN PCB
TGIM
49
POWER
SWITCH
(
RED)
125V/20A
30281R0201
MODEL PART NAME SPEC PART NO. MAKER
TGIM
23*
TRANSFORMER
DWS
1310U
30284L0120
NAM
SUNG
TGIM
-
23*
TRANSFORMER
DWS
-
1310U
30284L0120
NAM
-
SUNG
TGIM-49* MAIN PCB NIF1151 30243R1000 NEUROSYS

5. MAIN PCB PROGRAMING
1. HOW TO USE THE DISPLAY PANEL
- The default temperature setting is 16℉.
- The operating temperature is between 27℉ and 5℉, which can be adjusted by using
the arrow key.
LAMP SWITCH POWER SWITCH
TGIM-23*
-. The com
p
ressor continuousl
y
o
p
erates for 120 minutes
pyp
under 'TURBO FREEZE' mode.
-. Press 'TURBO FREEZE' button again to deactivate
'TURBO FREEZE' mode.
TGIM-49*
-. Adjust to desired temperature setting between 27℉ to 5℉ with (+) and (–)
buttons on the display.

MAIN PCB PROGRAMING
2. FUNCTION TABLE
Control
Control
No
Control
Fucntion
Control
Objects Description
1 Initial Buzzer 1. Buzzer will be sound within 2 seconds after the power is turned on.
Operation Fan 2. 88 LED displays the temperature value inside the appliance.
Lamp 3. Compressor will run if evaporator's temperature is higher than
88 LED 38.3℉(3.5℃). Once powered, compressor will not run for 3 minutes.
4. If the temperature in a cooler is lower than -40℉ or higher tha 99℉,
88 LED di l 'LO' 'HI' ti l
88
LED
di
sp
l
ays
'LO'
or
'HI'
respec
ti
ve
l
y.
2 Temperature Compressor 1. You can set the desired temperature from 27℉ to 5℉ by using the up or
Control Evap. Fan Motor down arrow keys (the + or - keys).
Cond. Fan Motor 2. 7-segment LED will display a setting temperature when you push the up or
88 LED down arrow keys (the + or - keys).
3. 88 LED will indicate real temperature after setting the value.
4. Buzzer will sound once whenever each button is pressed.
5. Compressor will automatically adjust to on or off cycle, relative to the return
air detection of F-sensor .
6. Compressor will not run for 5 minutes after the off cycle even though
F-sensor is in its operatinal range.
7. Evaporator Fan Motor will run continuously except when the door is opened
and the freezer is on defrost mode.
8 E t F M t ill ithi 3 d ft th d l d
Setting Value(℉) 2726252423
Comp On(℉) 30.5 29.5 28.5 27.5 26.5
Comp Off(℉) 23.5 22.5 21.5 20.5 19.5
Setting Value(℉) 2322212019
Comp On(℉)
26.5
25.5
24.5
23.5
22.5
8
.
E
vapora
t
or
F
an
M
o
t
or w
ill
run w
ithi
n
3
secon
d
s a
ft
er
th
e
d
oors are c
l
ose
d
.
9. Compressor On/Off Temperature(℉)
Comp
On(℉)
26.5
25.5
24.5
23.5
22.5
Comp Off(℉) 19.5 18.5 17.5 16.5 15.5
Setting Value(℉) 1817161514
Comp On(℉) 21.5 20.5 19.5 18.5 17.5
Comp Off(℉) 14.5 13.5 12.5 11.5 10.5
Setting Value(℉) 13 12 11 10 9
Comp On(℉) 16.5 15.5 14.5 13.5 12.5
Comp Off(℉)
9.5
8.5
7.5
6.5
5.5
Comp
Off(℉)
9.5
8.5
7.5
6.5
5.5
Setting Value(℉) 8 7 6 5
Comp On(℉) 11.5 10.5 9.5 8.5
Comp Off(℉) 4.5 3.5 2.5 1.5
3 Turbo Compressor 1. If the 'Turbo Freeze' button is pressed, the 'Turbo Freeze' mode will start.
Freeze Evap. Fan Motor 2. If the 'Turbo Freeze' button is pressed again during 'Turbo Freeze' mode,
Cond Fan Motor
the turbo freeze mode will be cancelled
Cond
.
Fan
Motor
the
turbo
freeze
mode
will
be
cancelled
.
88 LED 3. 'TURBO FREEZE' mode activates uninterrupted decrease in temperature;
the arrow keys will not be operational.
4. 88 LED will continuously flash 'T.F' during 'Turbo Freeze' mode.
5. The compressor & condenser fan motor will operate for 120 minutes.

MAIN PCB PROGRAMING
Control
Control
No
Control
Fucntion
Control
Objects Description
3 Turbo Compressor 6. If the 'Turbo Freeze' button is pressed under defrost mode, 88 LED
Freeze Evap. Fan Motor will flash 'T.F'; however, 'Turbo Freeze' mode will start after defrost mode is
Cond. Fan Motor terminated.
88 LED 7. If defrost mode occurs during 'Turbo Freeze' mode, the defrost mode will
start after the turbo freeze mode is terminated.
4 Determination 1. Defrost mode will initiate under the following condition:
of Defrost 2. Make sure 6 hours have passed since the last defrost mode was terminated.
- F sensor ERROR
- Defrost sensor ERROR
- Door sensor ERROR
- 14 hours have passed since last defrost mode was terminated.
- Doors have been open for more than 10 minutes.
- Compressor has been running for more than 85% of the time.
3. If defrost mode does not initiate under errors described above, it will also trigger if:
- Compressor has been operating for more than 6 hours.
4. where, the defrost period is 6 hours when the appliance is initially powered up.
Pre-cool Heater Pause Fan Delay
Comp on off off on
E-fan motor on off off off
C-fan motor on off off on
Heater off on off off
5 Defrost Heater 1. Defrost Step
Function Compressor
Evap. Fan Motor
Cond. Fan Motor
Max time 15min 30min 5min 5min
A. Pre-cool step
a. It prevents from excessive high temperature during defrost mode.
b. Compressor, condenser fan motor and evaporator fan motor will run
continuously during the pre
cool step
continuously
during
the
pre
-
cool
step
.
c. 88 LED shows the temperature inside the cabinet.
d. If F-sensor temperature is lower than -16℉ or maximum time of pre-cool
step interval for 15 minutes, the pre-cool step will turn off.
e. 'Turbo Freeze' mode is enabled just once during pre-cool step.
B. Heater defrost step
a. To minimize the risk of icing up, the defrost heater will run periodically.
b 88 LED di l 'dF' h th d f t h t i i d
b
.
88
LED
di
sp
l
ay
'dF'
w
h
en
th
e
d
e
f
ros
t
h
ea
t
er
i
s energ
i
ze
d
.
c. The defrost heater will stop running if the temperature of D-sensor
rises above 43℉(6℃) or exceeds a maximum running time, 30 minutes.
d. If D-sensor temperature does not reach 43℉ in 30 minutes, error code will
be shown on LED display panel.

MAIN PCB PROGRAMING
No Control
Fucntion
Control
Objects Description
5 Defrost Heater C. Pause step
Function Compressor a. To ensure that refrigeration system has the time to be stabilized,
Evap. Fan Motor please allow compressor and fan motors to have enough rest time after
Cond. Fan Motor heater defrost mode is deactivated.
b. Time = 5 min, LED Display panel will be shown as 'dF'.
D. Fan delay step
aMaxTime
=
5min
a
.
Max
.
Time
5
min
b. Only Comp. is ON.
c. If D-sensor temperature goes down under 14℉ in 5 minutes,
evaporator fan motor will turn on immediately.
6 Manual Heater A. 1. Press the both up/down (or +/-) keys for 5 seconds. 88 LED should display "SL".
Defrost Compressor 2. Press the down(or -) button. 88 LED display "dS".
Evap Fan Motor
3 Press the down(or
) button 88 LED display
"
dF
"
and defrost mode start
Evap
.
Fan
Motor
3
.
Press
the
down(or
-
)
button
.
88
LED
display
dF
and
defrost
mode
start
.
Cond. Fan Motor B. On manual defrost mode
1. The pre-cool step is omitted.
2. Heater defrost step is run.
3. The next procedure is the same as that of defrost mode.
7 Fuzzy Heater The defrost cycle will start during conditions as specified below.
f
f
De
f
rost Compressor A. The compressor has run
f
or 30 minutes.
Evap. Fan Motor B. There is no door open for 30 minutes.
Cond. Fan Motor C. The temperature of D-sensor is lower than 5℉.
D. The temperature of F-sensor is higher than D-sensor's temperature by 32℉
for 10 minutes.
8 Comp Compressor A. Compressor will not run for 5 minutes after off cycle even if
Restart Cond. Fan Motor F-sensor is in its operatinal range.
Prevent
9 Power Compressor A. Compressor will not be run for 5 minutes after power failure.
Failure Evap. Fan Motor B. Only Evap. Fan Motor is ON.
Back up Cond. Fan Motor
Function
10 Door Open Buzzer A. The LED Display panel will read 'DOOR' icon and will not flash 'FAN' icon.
Alarm 88 LED B. Before sounding the beeper:
Function 1. Door was open for more than 30 seconds, the buzzer will sound 3 times.
2. Door was open for more than 60 seconds, the buzzer will sound 5 times.
3. Door was open for more than 5 minutes, the buzzer will continuously sound.
11 Buzzer Buzzer A. Beep sound rings once after initial power up.
Function B. Beep sound rings whenever each button is pressed.
C. If the door stays open past a certain amount of time, beeping will occur.
(see door open alarm function)

MAIN PCB PROGRAMING
3. FUNCTION MODE(Manual defrost, Error display, Model change. etc.)
3-1) Enter the Function mode
▶ Press the both up/down (or +/-) buttons at the same time for 5 seconds.
88 LED display "SL".
3-2) Manual Defrost Mode
▶ initiate the manual defrost function by pressing the down (-) button once
while displaying SL on the display. Then, the display will show ‘dS’.
▶ if the down (-) button is pressed again while displaying ‘dS’, it will display
‘dF’ and it is in manual defrost mode.
▶
Repeat the procedure to terminate the manual defrost
▶
Repeat
the
procedure
to
terminate
the
manual
defrost
.
3-3) Error display Mode
▶ Press the down (-) button 4 times while displaying ‘SL’ on the display.
If there is no error in the memory, display will show ‘no’.

MAIN PCB PROGRAMING
Code Content Perception Method Freezer Operation State
F1 F-sensor
Malfunction
-. Sensor shorted. -. The compressor runs for 30 minutes and
F0 -. Sensor disconnected. stops for 5 minutes repeatedly.
D1
D-sensor
Malfunction
-. Sensor shorted
-. Defrost heater may operate it.
-. If F-sensor temperature is higher than
28.4℉, the heater goes off.
D0 -. Sensor disconnected
-. Defrost heater turns on for 20 minutes if
F-sensor is in error mode too.
C1 Cycle, Comp.
Malfunction
-. The temperature of D-sensor is
over 32℉
even though the compressor has been
running for 30 minutes.
- . Normal operation
(Compressor is automatically turned on and
off by F-sensor.)
-. Defrost heater will be on ever
y
time
F3 Defrost
Malfunction
-. The temperature of D-sensor doesn't
reach 43℉ within 30 minutes.
y
for 30 minutes.
-. If the D-sensor's temp. reaches 43℉
within 30 minutes, defrost heater will be
turned off immediately.
3-4) Change the Model
▶ Press the down (or -) keys five times during 88 LED displaying “SL”,
88 LED display Present Model Number. If the number is not “5” you have to
change the model number. ( Next Five Model is controlled by the same PCB ASSY)
MODEL
Top Mount
Refrigerator
Top Mount
Freezer
Bottom Mount
Refrigerator
Bottom Mount
Freezer
Glass Door
Freezer
ICE
Merchandiser
TRF-**** TFF-**** TSR-**** TSF-**** TGF-**** TGIM-****
Nb
0
1
2
3
4
5
N
um
b
er
0
1
2
3
4
5

6. PARTS LIST
Part Name Part Number Description
Model
TGIM TGIM
23 49
ADJUSTABLE FEET BOLT
ADJUSTABLE FEET BOLT 30206K0100 1/2" 28mm 4 4
Compressor
Compressor 30200Q1200 SK1A1C-L2W(115V/60Hz) 1
Compressor
30200R1000
CAJ2432Z
1
Compressor
30200R1000
CAJ2432Z
1
Compressor Relay - J531Q34E22OM3503 1
Compressor Overload - 4TM 795TFBZZ-53 1
Compressor Run Capacitor 30264L0100 250V/12㎌1
Compressor Start Capacitor 30264L0200 125V/125㎌1
Power Relay 30281H0350 GMC-30P2 (110V) 1 1
Main Power Cord 30213A1014 KKP-30B(탈피) 1 1
Condenser
Condenser Coil 30200L4002 CU+AL 1
Condenser Coil 30200L4305 CU+AL 1
Condenser Fan Motor 3963320410 IS-4420DWSG-1 1 1
Condenser Fan Motor Blade 30218A0300 AL 5 (Φ250mm) 1 1
Dryer
30268Q0300
C
052
S
1
1
Dryer
30268Q0300
C
-
052
-
S
1
1
COVER MACH-RM 30214Q5000 Wire 1
COVER MACH-RM 30278Q0410 Wire 1
Eva
p
orator
p
Evaporator Coil 30270R0500 Cu + AL 1
Evaporator Coil 30270L0606 Cu + AL 1