Turboair TGM-11R User manual

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Commercial
Refrigerator & Freezer
Service Manual
Model No.: TGM-69R
TGM-48R
TGM-45R
TGM-35R
TGM-33R
TGM-22R
TGM-22RV
TGM-14R
TGM-14RV
TGM-11R
TGM-11RV
TGM-5R
TGF-49F
TGF-23F
TGF-13F
TGF-9F

Commercial
Refrigerator
Service Manual
Model No.: TGM-69R
TGM-48R
TGM-45R
TGM-35R
TGM-33R
TGM-22R
TGM-22RV
TGM-14R
TGM-14RV
TGM-11R
TGM-11RV
TGM-5R
TGF-49F
TGF-23F
TGF-13F
TGF-9F

1
TABLE OF CONTENTS
<REFRIGERATOR>
1. FEATURE CHART ............................................................................................................ 2
2. WIRING DIAGRAM ......................................................................................................... 12
3. REFRIGERANT CYCLE DIAGRAM ............................................................................. 17
4. SPECIFICATION OF MAIN COMPONENTS ............................................................... 18
5. TROUBLE SHOOTING CHART .................................................................................... 21
1. REFRIGERATION SYSTEM ................................................................................................................... 21
2. REFRIGERATION SYSTEM ................................................................................................................... 22
3. LIGHTING SYSTEM .................................................................................................................................23
4. NOISE LEVEL ..........................................................................................................................................24
6. PARTS DIAGRAM .......................................................................................................... 25
1. CASTER PARTS ......................................................................................................................................25
2. COMPRESSOR PARTS ..........................................................................................................................26
3. DOOR PARTS ..........................................................................................................................................30
4. EVAPORATOR PARTS ...........................................................................................................................34
5. LIGHTING PARTS ....................................................................................................................................40
6. SHELF PARTS .........................................................................................................................................45
7. ADVERTISING & ADVERTISING FRAME PARTS ............................................................................... 46
8. GRILL PARTS ...........................................................................................................................................48
9. HOW TO REPLACE THE THERMOSTAT...............................................................................................49
7. PARTS LIST .................................................................................................................... 50
8. REPLACEMENT OF MAIN COMPONENTS ............................................................... 58
1. LAMP .........................................................................................................................................................58
2. THERMOSTAT AND LIGHT SWITCH ...................................................................................................67
3. COOLING FAN MOTOR & BLADE .........................................................................................................74
4. CONDENSER FAN MOTOR & BLADE .................................................................................................. 83
5. DOOR ........................................................................................................................................................87
<FREEZER>
1. FEATURE CHART .......................................................................................................89
2. PARTS DETAILS...........................................................................................................93
3. WIRING DIAGRAM.......................................................................................................95
4. SPECIFICATION OF MAIN COMPONENTS .............................................................97
5. ELECTRONIC CONTROLLER INSTRUCTION.........................................................99
6. PARTS LIST................................................................................................................105
7. REPLACEMENT OF MAIN COMPONENTS ..........................................................109
<TGF-23F>
7-1. BOTTOM GRILLE PARTS.............................................................................................................109
7-2. REPLACING DOOR ........................................................................................................................113
<TGF-49F>
7-1. TOP ADVERTISING PANEL...........................................................................................................116
7-2. BOTTOM GRILL PARTS.................................................................................................................119
7-3. REPLACING DOOR ........................................................................................................................122
7-4. REPLACING INNER CABINET LAMP...........................................................................................124

2
1. FEATURE CHART
• Model : TGM-69R
GLASS DOOR
BOTTOM GRILL
LEVELING LEG
DOOR HANDLE
SIGN PANEL
LAMP SWITCH EVAPORATOR FAN MOTOR
EVAPORATOR FAN BLADE
EVAPORATOR COIL
KNOB
SHELF
CONDENSER COIL
DRAIN PAN
COMPRESSOR
EVAPORATOR
DRAIN PAN
LAMP
< FRONT >
< SIDE >

3
FEATURE CHART
• Model : TGM-48R, 45R, 35R, 33R
< FRONT >
FLUORESCENT
LAMP
SHELF
THERMOSTAT
EVAORATOR
FAN BLADE
DRAIN PAN
CONDENSER FAN BLADE
CONDENSER
FAN MOTOR
COMPRESSOR
EVAPORATOR COIL
EVAPORATOR FAN MOTOR
CONDENSER COIL
FLOURESCENT
LAMP
• Model : TGM-48R, 35R
< SIDE >
SIGN PANEL
DOOR
DOOR HANDLE
BOTTOM GRILL
LEVELING LEG

FEATURE CHART
4
• Model : TGM-45R, 33R
< SIDE >
EVAPORATOR COIL
DRAIN PAN
CONDENSER
COIL COMPRESSOR

5
FEATURE CHART
BOTTOM GRILL
LEVELING
LEG
SHELF
SIGN
PANEL
DOOR GLASS
•Model : TGM-22R
< FRONT >
•Model : TGM-22R
HANDLE
DOOR HINGE
BOTTOM
CONDENSER
COIL
CONDENSER FAN BLADE CONDENSER FAN MOTOR
DRAIN PAN
COMPRESSOR
SUCTION PIPE
-COVER
DRAIN HOSE
DRAIN ELBOW
EVAPORATOR COIL
EVAPORATOR
FAN BLADE
EVAPORATOR
FAN MOTOR
THERMOSTAT
BALLAST
SIGN PANEL
FLUORES
-CENT LAMP
DOOR HINGE
TOP
< SIDE >

6
•Model : TGM-22RV
< FRONT >
•Model : TGM-22RV
< SIDE >
FEATURE CHART

7
FEATURE CHART
SIGN PANEL
SHELF
BOTTOM GRILL
LEVELING LEG
DOOR GLASS
•Model : TGM-14R
< FRONT >
DOOR HANDLE
CONDENSER COIL
CONDENSER FAN MOTOR COMPRESSOR
DRAIN PAN
EVAPORATOR FAN MOTOR EVAPORATOR COIL
BALLAST
SIGN PANEL
FLUORES
-CENT LAMP
< SIDE >
•Model : TGM-14R

8
FEATURE CHART
•Model : TGM-14RV
< SIDE >
•Model : TGM-14RV
< FRONT >

9
FEATURE CHART
•Model : TGM-11RV
< SIDE >
•Model : TGM-11RV
< FRONT >

10
FEATURE CHART
CONDENSER
COIL DRAIN PAN
COMPRESSOR
EVAPORATOR
COIL
EVAPORATOR
FAN BLADE
EVAPORAOR
FAN MOTOR
CONDENSER
FAN BLADE
CONDENSER
FAN MOTOR
< SIDE >
•Model : TGM-11R
FLUORESCENT
LAMP SIGN PANEL STICKER
SHELF
LEVELING LEG
BOTTOM GRILL
•Model : TGM-11R
< FRONT >

11
•Model : TGM-5R
FEATURE CHART
DOOR HANDLE
CONDENSER
LEVELING LEG
< SIDE >
EVAPORATOR
SHELF
DRAIN PAN
THERMOSTAT
CONTROL BOX
GASKET
DOOR
LAMP SWITCH
FLUORE SCENT LAMP
•Model : TGM-5R
< FRONT >

12
2. WIRING DIAGRAM
BALLAST
COOLING MOTOR (1)
COOLING MOTOR (2)
CONDENSING MOTOR
THERMOSTAT
CO MP
S/C
LAMP
SWITCH
LAMP
SWITCH
POWER
BK
BK
BK
WH WH WH WH WH
WH
BL BL RD
RD
BK BK
BK BK BKBK GY
GY
WH WH WH
WH E
RD
RD
BL BL
WH
WH WH WH
YWYW YWYW
YWYW YWYW
BALLAST
F/L LAMP F/L LAMP F/L LAMP
F/L LAMP
•Model : TGM-69R
•Model : TGM-48R

13
WIRING DIAGRAM
•Model : TGM-35R
•Model : TGM-45R
3
4

14
•Model : TGM-5R
WIRING DIAGRAM
•Model : TGM-33R
F/L Lamp(17W)
3
4
F/L Lamp(17W)

15
WIRING DIAGRAM
•Model : TGM-14R
•Model : TGM-22R
BK BK BK
BK
WH
WH
GY
OL
M
21
A3
3
4
F/M1 F/M2 WH
BALLAST(13W)
THERMOSTAT
FL
(13W)
WH
BL
BL
WH
WHWHWH
WH
GN
POWER PLUG
COMPRESSOR & P-RELAY
S/V R/C
BK BRPK
G/S
•Model : TGM-11R

16
WIRING DIAGRAM
•Model : TGM-14RV
•Model : TGM-22RV
•Model : TGM-11RV

17
3. REFRIGERANT CYCLE DIAGRAM
• Refrigerant for all models: R-134a (CFC-Free)