Turbosmart SUPRA JZA80 TWIN User manual

SUPRA JZA80 TWIN TURBO BLOW-OFF VALVE ADAPTOR INSTRUCTIONS
Turbosmart Pty Limited P.O.Box 264 Croydon, NSW, 2132 Australia ABN: 69 081 069 794
Ph: +(612) 9798 2866 Fx: +(612) 9798 2826 Email: [e-mail]
PART
NUMBER
FG-ADM-
SUPRA
IMPORTANT NOTES ON FIT TING YOUR SUPRA TW IN TURBO ADAPTOR
Turbosmart recommends that your Blow Off Valve (BOV) and Adaptor kit is fitted by an appropriately qualified technician.
ADAP TOR KIT CONTENTS
Please check that the following items have been supplied in your Supra Twin Turbo Adaptor Kit.
Quantity
Description
Use
1
Supra TT adaptor pipe
Joining pipe from the intercooler to the throttle body
2
90mm constant tension hose clamps
Secures the adaptor pipe to the throttle body
1
70mm constant tension hose clamps
Secures the adaptor pipe to the intercooler pipe
1
75mm ID Silicon hose coupler
To connect the adaptor pipe to the throttle body
1
Pre-assembled Silicon hose assembly
Connects the vacuum/boost source to the Turbosmart BOV
1
5mm spring clamp
Secures the 5mm Silicon hose to the Turbosmart BOV
1
6mm spring clamp
Secures the 6mm Silicon hose to the factory vacuum/boost source
2
19mm blanking plug
To block off the factory boost pipe and return pipe
1
250mm long cable tie
To support the radiator hose by securing it to the BOV
2
150mm long cable tie
To support the vacuum/boost hose by securing it to radiator hose
No te: The Supra TT pipework adaptor kit readily accepts the following Turbosmart BOVs:
Blow Off Valve Name
Part No.
Blow-off Valve - Vee Port
FG-BOV-002VP
Blow-off Valve - Supersonic
FG-BOV-003SS
Blow-off Valve - Megasonic
FG-BOV-003MS
To install a Dual Port or Plumb Back BOV, fabrication will be required to connect the plumb-back fitting to the intake.
FITTING YOUR SUPRA TWIN TURBO BOV ADAPTOR
Note: Please thoroughly read and understand both these instructions and the fitting instructions supplied with your
BOV before commencing this installation.
Step 1. Locate the factory BOV and factory intercooler
outlet pipe.
Step 2. The intercooler inlet pipe needs to be removed
to access the factory BOV. Loosen the two hose
clamps securing the intercooler inlet pipe with a Philips
head screwdriver or 10mm socket.
Factory BOV
Factory Intercooler Outlet Pipe
Factory Intercooler Inlet Pipe

SUPRA JZA80 TWIN TURBO BLOW-OFF VALVE ADAPTOR INSTRUCTIONS
Turbosmart Pty Limited P.O.Box 264 Croydon, NSW, 2132 Australia ABN: 69 081 069 794
Ph: +(612) 9798 2866 Fx: +(612) 9798 2826 Email: [e-mail]
PART
NUMBER
FG-ADM-
SUPRA
Step 3. Remove intercooler inlet pipe.
Step 4. Disconnect the factory vacuum/boost line from
the vacuum source. Loosen the clamps then remove
the factory BOV.
Step 5. Using two of the supplied 19mm blanking
plugs, blank off the factory boost and return hose.
Secure the blanking plugs with the factory hose
clamps.
Step 6. Reconnect the intercooler inlet pipe and
secure it with the factory hose clamp using a Philips
screw driver or 10mm socket.
Step 7. The intercooler outlet pipe is made of two
sections. You need to remove both sections. First
loosen the top hose clamp and the 1st bottom hose
clamp with a 10mm socket. Then remove the top
section of the intercooler outlet pipe.
Step 8. The bottom section is secured by a large pipe
bracket. First remove the pipe bracket from the car.
Then loosen the 2nd bottom hose clamp using a 10mm
socket and remove the bottom section.
Remove
Vacuum
source
Remove
Factory BOV
Boost
Hose
Return
Hose
Top Hose Clamp
1st Bottom
Hose Clamp
2nd Bottom
Hose Clamp
Loosen 2nd Bottom
Hose Clamp
Loosen
Clamps
Remove Top
Section
Bottom
Section
Remove Bottom
Section
Loosen and
Remove
Pipe Bracket

SUPRA JZA80 TWIN TURBO BLOW-OFF VALVE ADAPTOR INSTRUCTIONS
Turbosmart Pty Limited P.O.Box 264 Croydon, NSW, 2132 Australia ABN: 69 081 069 794
Ph: +(612) 9798 2866 Fx: +(612) 9798 2826 Email: [e-mail]
PART
NUMBER
FG-ADM-
SUPRA
Step 9. You should have removed the following from
your Supra: (1) top section of intercooler outlet pipe,
(2) bottom section of intercooler outlet pipe and (3)
intercooler outlet pipe bracket.
Step 10. Fit the Silicon hose coupler over the Supra
Adaptor. Install your Turbosmart BOV onto the
adaptor by following the instructions included with the
BOV.
Step 11. Fit the adaptor between the intercooler and
the throttle body. Using the two 90mm hose clamps
supplied, secure the Silicon hose coupler onto the
Soarer adaptor and the throttle body.
Step 12. Use the 70mm constant tension hose clamp
supplied to secure the intercooler pipe to the other end
of the adaptor pipe. Tighten the hose clamp with a
7mm socket or screwdriver.
Step 13. Connect the pre-assembled silicon hose
assembly as shown in the diagram below:
Step 14. Install the 6mm end of the Silicon hose
assembly supplied onto the factory BOV boost/vacuum
source and secure with the 6mm spring clamp
supplied.
Turbosmart
BOV
Supra Adaptor
Connect short 6mm
end to factory BOV
boost/vacuum source
Connect long 5mm end
to Turbosmart BOV
650mm
Top Section
Bottom Section
50mm
Silicon Hose
Coupler
Intercooler
Outlet Pipe
Bracket
Install 70mm
constant tension
hose clamp here

SUPRA JZA80 TWIN TURBO BLOW-OFF VALVE ADAPTOR INSTRUCTIONS
Turbosmart Pty Limited P.O.Box 264 Croydon, NSW, 2132 Australia ABN: 69 081 069 794
Ph: +(612) 9798 2866 Fx: +(612) 9798 2826 Email: [e-mail]
PART
NUMBER
FG-ADM-
SUPRA
Step 15. Connect the 5mm end of the Silicon hose
assembly onto the BOV and secure it with the 5mm
spring clamp supplied. Secure the radiator hose to the
BOV using the 250mm long cable tie supplied. This
will prevent the radiator hose from touching the engine
belt drive. – VERY IMPORTANT!
Step 16. Secure the 5mm Silicon vacuum hose to the
radiator hose Using the two 150mm long cable ties
supplied. This will prevent the Silicon hose from
coming into contact with the radiator fan.
– VERY IMPORTANT!
Step 17. Your installation is complete and should look the same as the picture below.
TROUBLE SHOOTING
The following points should be checked if you find that your engine is dipping below normal idle, stalling or if the BOV is functioning poorly. Please
note the following checks will cure 99% of problems experienced with fitting your BOV.
-Check that the O-ring on the base of the BOV is fitted correctly and is in good condition.
-Ensure that the grub screws and lock-nuts are tightened on the BOV adaptor pipe.
-Ensure the Silicon hose coupler is fitted properly over the Supra Adaptor and the throttle body.
-Ensure the two 90mm hose clamps are tightened over the Silicon hose coupler.
-Ensure the 70mm hose clamp is tightened over the intercooler pipe.
-Ensure the factory boost hose and factory plumb-back hose are blanked off with the blanking plug supplied.
-Ensure the blanking plugs are secured with the factory hose clamps.
-Ensure spring clamps are secured on silicon hoses and fittings.
-Re-adjust the setting of your BOV. Please refer to your BOV fitting instructions for further information.
Warranty
Turbosmart warrants its products to be free from faults or defects for the life of the product. *
* Subject to Turbosmart trading terms and conditions
Warning!
Incorrect use of this product may result in damage to your vehicle. Failure to observe any notes or recommendations may result in incorrect use of this product. This product is intended for use in off-road
racing only. Turbosmart will accept no responsibility for the incorrect use of this product.
Cable Tie
Radiator Hose
Turbosmart BOV
Connect 5mm
Silicon hose
Turbosmart
BOV
Silicon Hose
Assembly
Supra
Adaptor Pipe

SUPRA JZA80 TWIN TURBO BLOW-OFF VALVE ADAPTOR INSTRUCTIONS
Turbosmart Pty Limited P.O.Box 264 Croydon, NSW, 2132 Australia ABN: 69 081 069 794
Ph: +(612) 9798 2866 Fx: +(612) 9798 2826 Email: [e-mail]
PART
NUMBER
FG-ADM-
SUPRA
Disclaimer!
Turbosmart will not be held responsible for any damage caused to property or person, directly or indirectly related to the use of any Turbosmart products.

SUPRA JZA80 TWIN TURBO BLOW-OFF VALVE ADAPTOR INSTRUCTIONS
Turbosmart Pty Limited P.O.Box 264 Croydon, NSW, 2132 Australia ABN: 69 081 069 794
Ph: +(612) 9798 2866 Fx: +(612) 9798 2826 Email: [e-mail]
PART
NUMBER
FG-ADM-
SUPRA
THE TURBOSMART PLEDGE
DO NOT USE ANY TURBOSMART PRODUCT UNTIL YOU HAVE CAREFULLY READ AND UNDERSTOOD THE
FOLLOWING AGREEMENT.
Please call if you have any questions or do not understand this agreement. Refer to our brochure, website or catalogue
for terms and conditions and further information regarding your product. Turbosmart appreciates your business and pride
ourselves on our customer service. We are always happy to offer you advice and will provide you with help in any way we
can. The purpose of this agreement is to avoid any problems or hard feelings.
We sometimes make mistakes, as do our dealers, distributors and suppliers. Even customers can sometimes order the
wrong parts. Do not use, modify, install, trial assemble, nick, drop, scratch or adjust any part until you first check for any
damage. Damage must be reported immediately. NO EXCEPTIONS. If there are any components missing please
contact your authorised reseller immediately upon receipt of your shipment. Missing components must be reported within
five (5) business days of receipt. Parts returned for any reason MUST BE IN RESALABLE CONDITION. It is YOUR
responsibility, “THE CUSTOMER” to carefully package any returns to avoid shipping damage. Insurance is highly
recommended. Credit cannot be issued for damaged goods.
Turbosmart Pty Ltd warranties the quality of the products it designs and manufactures to be free of defects in material
and workmanship. This limited warranty is extended only to the original purchaser and may not be transferred or
assigned. This limited warranty applies to any product, which after careful inspection by Turbosmart Pty Ltd, after receipt
of the product from our authorised reseller, is found to have a defect in either material or workmanship. Any modifications
to the product will void any and all warranties and will not be exchanged. Before installation, check new car warranty.
Turbosmart Pty Ltd is not responsible for voiding any original manufactures warranty.
All warranty claims must be returned to the authorised reseller, you must return the product and sales receipt, at your own
expense, accompanied by a letter stating the reason for the claim. Proof of purchase must be provided with any warranty
claim and will be verified with the authorised reseller from which the product was purchased.
If all the above procedures are followed, and the product is found to be defective in either workmanship or material,
Turbosmart Pty Ltd shall either repair or replace the product, at its sole discretion, and sole cost. This limited warranty
does not cover or apply to any personal injury, labour charges or any other incidental costs or damages caused by the
defective product. The individual purchaser acknowledges and agrees that the disclaimer of any liability for personal
injury is a material term for this agreement and the individual purchaser agrees to indemnify Turbosmart Pty Ltd and to
hold Turbosmart Pty Ltd harmless for any claim related to the item of the equipment purchased. Under no circumstances
will Turbosmart Pty Ltd be liable for any damages or expenses by reason of use or sale of any such equipment.
THIS LIMITED WARRANTY IS THE ONLY EXPRESS WARRANTY, WHICH APPLIES TO TURBOSMART PTY LTD
PRODUCT AS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED, INCLUDING
THAT OF MERCHANTABILITY. ANY IMPLIED WARRANTY INCLUDING THAT OF MERCHANTABILITY AND/OR
FITNESS FOR A PARTICCULAR PURPOSE IS HEREBY LIMITED BY THE SAME TERMS AND TIME LIMITATIONS
SET FORTH IN THIS LIMITED EXPRESS WARRANTY AND OTHERWISE EXCLUDED.
EXCEPT FOR THOSE OBLIGATIONS ASSUMED HEREIN, TURBOSMART PTY LTD ASSUMES NO OTHER
OBLIGATIONS IN CONNECTION WITH THE SALE OF ITS PRODUCTS.
IN THE EVENT THAT THE INDIVIUDAL PURCHASER DOES NOT AGREE WITH THIS AGREEMENT THE BUYER
MAY PROMPTLY RETURN THIS PRODUCT, IN A NEW AND UN-USED CONDITION, WITH A DATED PROOF OF
PURCHASE, TO THE PLACE OF PURCHASE WITHIN SIXTY (60) DAYS FROM THE DATE OF PURCHASE FOR A
FULL REFUND.
THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE INDIVIDUAL PURCHASER HAS READ AND
UNDERSTOOD THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS.
Happy motoring!
The Turbosmart Team.