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turck TBEN-L 8IOLA Series User manual

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Your Global Automation Partner
Instructions for Use
TBEN-L…-8IOLA
IO-Link Master Class A for
Ethernet
Table of Contents
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 2
Table of Contents
1 About these instructions ...................................................................................................................5
1.1 Target groups ...................................................................................................................5
1.2 Explanation of symbols used.........................................................................................5
1.3 Additional documents ....................................................................................................5
1.4 Feedback about these instructions ..............................................................................5
2 Notes on the product .........................................................................................................................6
2.1 Product identification .....................................................................................................6
2.2 Scope of delivery..............................................................................................................6
2.3 Turck service .....................................................................................................................6
3 For your safety.....................................................................................................................................7
3.1 Intended use .....................................................................................................................7
3.2 General safety notes........................................................................................................7
3.3 Notes on explosion protection......................................................................................7
3.4 Ex approval requirements for use in Ex area ..............................................................8
4 Product description ............................................................................................................................9
4.1 Device overview...............................................................................................................9
4.1.1 Operating elements...................................................................................................................... 11
4.1.2 Display elements ........................................................................................................................... 11
4.1.3 Block diagram................................................................................................................................. 11
4.2 Properties and features ............................................................................................... 12
4.3 Operating principle ...................................................................................................... 12
4.4 Functions and operating modes................................................................................ 13
4.4.1 Multiprotocol technology.......................................................................................................... 13
4.4.2 IO-Link channels ............................................................................................................................ 14
4.4.3 Universal digital channels – functions................................................................................... 15
4.4.4 Turck ARGEE .................................................................................................................................... 15
5 Installing ............................................................................................................................................ 16
5.1 Installing the device in Zone 2 and Zone 22............................................................ 16
5.2 Mounting onto a mounting plate.............................................................................. 17
5.3 Mounting the device outdoors .................................................................................. 17
5.4 Grounding the device .................................................................................................. 17
5.4.1 Equivalent wiring diagram and shielding concept........................................................... 17
6 Connecting ........................................................................................................................................ 18
6.1 Connecting the device in Zone 2 and Zone 22........................................................ 18
6.2 Connecting the device to Ethernet ........................................................................... 19
6.2.1 QuickConnect and Fast Start-Up applications.................................................................... 19
6.3 Connecting the power supply.................................................................................... 20
6.3.1 Supply concept .............................................................................................................................. 22
6.4 Connecting IO-Link devices and digital sensors and actuators........................... 23
7 Commissioning................................................................................................................................. 24
7.1 Adjusting network settings ........................................................................................ 24
7.1.1 Adjusting network settings via rotary coding switches.................................................. 24
7.1.2 Adjusting network setting via Turck Service Tool............................................................. 26
7.1.3 Adjusting network settings via the web server.................................................................. 28
Table of Contents
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 3
7.2 Commissioning the device in PROFINET .................................................................. 29
7.2.1 PROFINET IO device model........................................................................................................ 29
7.2.2 Device Model .................................................................................................................................. 29
7.2.3 Address setting in PROFINET..................................................................................................... 30
7.2.4 FSU – Fast Start-Up (prioritized startup) ............................................................................... 31
7.2.5 MRP (Media Redundancy Protocol)........................................................................................ 32
7.2.6 User data for acyclic services..................................................................................................... 33
7.2.7 The IO-Link function block IOL_CALL .................................................................................... 36
7.3 Connecting the devices to a PROFINET master with TIA Portal........................... 40
7.3.1 Installing the GSDML file ............................................................................................................ 41
7.3.2 Connecting the devices to the PLC......................................................................................... 42
7.3.3 Assigning the PROFINET device name................................................................................... 43
7.3.4 Setting the IP address in TIA Portal......................................................................................... 44
7.3.5 Configuring device functions ................................................................................................... 45
7.3.6 Connecting the device online with the controller ............................................................ 49
7.3.7 PROFINET – mapping................................................................................................................... 49
7.3.8 Use the IO_LINK_DEVICE function block in TIA Portal..................................................... 50
7.4 Commissioning the Device in Modbus TCP ............................................................. 57
7.4.1 Implemented Modbus functions............................................................................................. 57
7.4.2 Modbus registers........................................................................................................................... 57
7.4.3 Data width........................................................................................................................................ 59
7.4.4 Register mapping.......................................................................................................................... 59
7.4.5 Error behavior (watchdog)......................................................................................................... 61
7.5 Connecting devices to a Modbus Client with CODESYS........................................ 62
7.5.1 Connecting the device to the PLC........................................................................................... 62
7.5.2 Configuring the Network Interface......................................................................................... 66
7.5.3 Modbus TCP Slave: Setting the IP address........................................................................... 68
7.5.4 Defining modbus channels........................................................................................................ 69
7.5.5 Going online with the PLC ......................................................................................................... 71
7.5.6 Reading process data................................................................................................................... 72
7.6 Commissioning the device in EtherNet/IP ............................................................... 73
7.6.1 Common EtherNet/IP features ................................................................................................. 73
7.6.2 EDS files and catalog files........................................................................................................... 73
7.6.3 QuickConnect (QC) ....................................................................................................................... 73
7.6.4 Device Level Ring (DLR) .............................................................................................................. 75
7.6.5 Diagnostic messages via process data .................................................................................. 75
7.6.6 EtherNet/IP standard classes..................................................................................................... 76
7.6.7 Vendor Specific Classes (VSC) ................................................................................................... 99
7.7 Connecting the devices to an EtherNet/IP scanner with Studio 5000.............. 114
7.7.1 Adding the devices from the catalog files to the new project....................................115
7.7.2 Configuring the device..............................................................................................................117
7.7.3 Parameterizing the device .......................................................................................................118
7.7.4 Going online with the PLC .......................................................................................................119
7.7.5 Reading process data.................................................................................................................121
7.8 Commissioning IO-Link devices............................................................................... 122
7.8.1 Commissioning IO-Link devices via IODD Configurator ...............................................122
7.8.2 Commissioning IO-Link devices via SIDI (PROFINET only)............................................125
7.8.3 Topology Scan in the DTM: read in connected IO-Link devices.................................130
7.8.4 Commissioning IO-Link devices V1.0 (data storage) ......................................................131
7.8.5 Commissioning IO-Link devices V1.1 (data storage) ......................................................132
Table of Contents
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 4
8 Parameterizing and configuring................................................................................................. 134
8.1 Parameters ................................................................................................................... 134
8.1.1 Adapting process data mapping...........................................................................................140
8.1.2 PROFINET parameters................................................................................................................141
8.2 IO-Link functions for acyclic communication........................................................ 142
8.2.1 Port functions for Port 0 (IO-Link Master)...........................................................................142
8.3 Parameterizing IO-Link devices with the IODD Configurator............................ 148
9 Operating......................................................................................................................................... 149
9.1 Process input data ...................................................................................................... 149
9.2 Process output data ................................................................................................... 152
9.3 LED displays ................................................................................................................. 153
9.4 Software diagnostic messages................................................................................. 155
9.4.1 Status- and control word..........................................................................................................155
9.4.2 Diagnostic telegram...................................................................................................................156
9.4.3 PROFINET diagnostics................................................................................................................158
9.5 Using IO-Link data storage........................................................................................ 158
9.5.1 Parameter ”Data storage mode” = activated ....................................................................159
9.5.2 Parameter ”Data storage mode” = read in.........................................................................161
9.5.3 Parameter ”Data storage mode” = overwrite....................................................................161
9.5.4 Parameter ”Data storage mode” = deactivated, clear....................................................161
9.6 Operating IO-Link devices (IODD Configurator)................................................... 162
10 Troubleshooting............................................................................................................................. 165
10.1 Resolving parameterization errors in the IO-Link master................................... 165
11 Maintenance ................................................................................................................................... 166
12 Repair ............................................................................................................................................... 166
12.1 Returning devices ....................................................................................................... 166
13 Disposal............................................................................................................................................ 166
14 Technical data................................................................................................................................. 167
15 Appendix: approvals and markings ........................................................................................... 171
15.1 ATEX, IECEx and UKEX................................................................................................ 171
16 Turck subsidiaries — contact information................................................................................ 172
About these instructions
Feedback about these instructions
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 5
1 About these instructions
These instructions for use describe the structure, functions and the use of the product and will
help you to operate the product as intended. Read these instructions carefully before using the
product. This is to avoid possible damage to persons, property or the device. Retain the instruc-
tions for future use during the service life of the product. If the product is passed on, pass on
these instructions as well.
1.1 Target groups
This manual is written for specially trained personnel and must be carefully read by anyone
mounting, commissioning, operating, maintaining, dismantling or disposing of the device.
When using the device in Ex circuits, the user must also have an additional knowledge of explo-
sion protection (IEC/EN 60079-14 etc.).
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe in-
jury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Additional documents
The following additional documents are available online at www.turck.com
nData sheet
nDeclarations of Conformity (current version)
nCommissioning manual IO-Link devices
nNotes on Use in Ex zone 2 and 22 (100022986)
nApprovals
1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].
Notes on the product
Turck service
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 6
2 Notes on the product
2.1 Product identification
This instruction is valid for the following IO-Link master modules:
nTBEN-L4-8IOLA (ID 100028459)
nTBEN-LL-8IOLA (ID 100029880)
2.2 Scope of delivery
The scope of delivery includes:
nIO-Link master module
nM12 screw caps (IP65/IP67/IP69K)
n7/8" dust caps
nLabeling clips
2.3 Turck service
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database under www.turck.com contains software tools for program-
ming, configuration or commissioning, data sheets and CAD files in numerous export formats.
The contact details of Turck subsidiaries worldwide can be found on p. [}172].
For your safety
Notes on explosion protection
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 7
3 For your safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1 Intended use
The multiprotocol I/O module TBEN-L…-8IOLA is an IO-Link master module according to IO-
Link specification V1.1 and can be connected to an Ethernet network via the three Ethernet
protocols PROFINET, Ethernet/IP and Modbus TCP. The module detects the bus protocol auto-
matically during the start-up.
The IO-Link master module has eight IO-Link channels. Up to eight IO-Link sensors or IO hubs
with IO-Link can be connected to the M12 sockets. In addition, up to 16 digital sensors can be
directly connected. When using I/O hubs, it is possible to connect up to 128 digital sensors per
device.
Installation directly in the field is possible thanks to degrees of protection IP65, IP67 or IP69K.
Devices with Ex marking are suitable for operation in hazardous areas in Zone 2 and Zone 22.
The devices may only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.2 General safety notes
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international regu-
lations, standards and laws.
nThe device meets the EMC requirements for industrial areas. When used in residential areas,
take measures to avoid radio interference.
nChange the default password of the integrated web server after the first login. Turck recom-
mends using a secure password.
3.3 Notes on explosion protection
nWhen operating the device in a hazardous area, the user must have a working knowledge of
explosion protection (IEC/EN 60079-14, etc.).
nObserve national and international regulations for explosion protection.
nOnly use the device within the permitted operating and ambient conditions (see certifica-
tion data and Ex approval requirements for use in Ex area ).
For your safety
Ex approval requirements for use in Ex area
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 8
3.4 Ex approval requirements for use in Ex area
nOnly use the device in an area with no more than pollution degree 2.
nOnly disconnect and connect circuits when no voltage is applied.
nOnly operate the switches if no voltage is present.
nConnect the metal protective cover to the equipotential bonding in the Ex area.
nEnsure impact resistance in accordance with EN IEC 60079-0 — alternative measures:
– Install the device in the TB-SG-L protective housing (available in the set with Ultem
window: ID 100014865) and replace the service window with an Ultem window.
– Install the device in an area offering impact protection (e.g. in robot arm) and attach a
warning: ”DANGER: Only connect and disconnect circuits when no voltage is present.
Do not operate switches when energized.”
nDo not install the device in areas critically exposed to UV light.
nPrevent risks caused by electrostatic charge.
nSeal unused connectors with dummy plugs to ensure the degrees of protection IP65, IP67 or
IP69K. The tightening torque for the screw caps is 0.5 Nm.
Product description
Device overview
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 9
4 Product description
The devices are designed in a fully encapsulated housing with degree of protection IP65, IP67
and IP69K.
The IO-Link master module has eight Class A IO-Link ports for connecting IO-Link devices. The
four IO-Link channels can be parameterized independently of each other and operated either
in IO-Link mode or as DXP channel (DI or DO) in SIO mode.
With Turck's ”Simple IO-Link Device Integration (SIDI)”, IO-Link devices can be directly inte-
grated into PROFINET via the GSDML file of the TBEN-L…-8IOLA.
In addition, the device has further eight digital channels, which are designed as universal DXP
channels and can be used as inputs or outputs without configuration.
For connecting the supply voltage, 4-pin 7/8’’ connectors (TBEN-L4-8IOLA) or 5-pin , L coded
M12 connectors (TBEN-LL-8IOLA) are available.
Two device types are available:
nTBEN-L4-8IOLA
nTBEN-LL-8IOLA
The multiprotocol device can be operated with the three Ethernet protocols PROFINET, Ether-
Net/IP and Modbus TCP by automatic protocol detection without user intervention.w
4.1 Device overview
mm [Inch]
38.8 [1.53]
Ø 6.3 [0.25]
218 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.3 [0.25]
30.2 [1.19]
24 [0.95]
C7P2 C6 C5 C4
C3P1 C2 C1 C0
X2
X1
Fig.1: Dimensions TBEN-L4-8IOLA
Product description
Device overview
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/01 | 10
34.8 [1.37]
Ø 6.3 [0.25]
217.9 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.4 [0.25]
30.2 [1.19]
24 [0.95]
X7XF2 X6 X5 X4
X3XF1 X2 X1 X0
XD2
XD1
Fig.2: Dimensions TBEN-LL-8IOLA
Connector LED Function
TBEN-L4 TBEN-LL
X1 XD1 PWR Power feed
X2 XD2 Continuation of the power to the next node
Connector LED Channel Depending on the configuration Auxiliary
voltage
TBEN-L4 TBEN-LL
C0 X0 0 Ch0 IO-Link port 1 (Class A) or DXP0 (SIO) VAUX1
1 Ch1 DXP1
C1 X1 2 Ch2 IO-Link port 2 (Class A) or DXP2 (SIO) VAUX1
3 Ch3 DXP3
C2 X2 4 Ch4 IO-Link port 3 (Class A) or DXP4 (SIO) VAUX1
5 Ch5 DXP5
C3 X3 6 Ch6 IO-Link port 4 (Class A) or DXP6 (SIO) VAUX1
7 Ch7 DXP7
C4 X4 8 Ch8 IO-Link port 5 (Class A) or DXP8 (SIO) VAUX1
9 Ch9 DXP9
C5 X5 10 Ch10 IO-Link port 6 (Class A) or DXP10 (SIO) VAUX1
11 Ch11 DXP11
C6 X6 12 Ch12 IO-Link port 7 (Class A) or DXP12 (SIO) VAUX1
13 Ch13 DXP13
C7 X7 14 Ch14 IO-Link port 8 (Class A) or DXP14 (SIO) VAUX1
15 Ch15 DXP15
Connector LED
TBEN-L4 TBEN-LL TBEN-L4 TBEN-LL Function
P1 XF1 ETH1 L/A Ethernet
P2 XF2 ETH2 L/A Ethernet