Turner Designs TD1000C User manual

TD1000C™
OIL IN WATER MONITOR
PN 101687
REV G

Table of Contents
1 INTRODUCTION 5
1.1 Symbols 5
1.2 Revision History 6
1.3 Contact Information 6
2 SPECIFICATIONS 6
3 INSTALLATION 7
3.1 Pre-Installation/Installation 7
3.2 Required Tools & Accessories 7
3.3 Monitor Location 7
3.4 Sampling Point 8
3.5 Mechanical Connections 8
3.6 Electrical Connections 8
4 START-UP 9
4.1 Start-Up Procedure 10
5 CALIBRATION 14
5.1 Cell Condition Calibration Procedure 14
5.2 Fluorescence Calibration Procedure 16
5.3 Notes on Calibrating 18
5.4 Calibration Data Screen 20
5.5 Fluorescence Calibration Screens 20
5.6 Cell Calibration Screens 21
6 PREVENTIVE MAINTENANCE 22
6.1 Re-Calibration 22
6.2 Cleaning the Flow Cell 22
6.3 Replacement Parts 23
7 RESPONSIBILITY FOR SAFE DELIVERY 23

APPENDIX A: INSTALLATION CHECKLIST 24
APPENDIX B: CONFIGURATION RECORD 26
APPENDIX C: TD1000C™ COMPONENT FUNCTIONS 27
APPENDIX D: TROUBLESHOOTING 28
D.1 Diagnostics 28
D.2 Service Assistance 30
D.3 Troubleshooting Guide 31
D.4 TD1000C™ TROUBLESHOOTING WORKSHEET 32
GENERAL INFORMATION: 33
PHYSICAL INSPECTION: 33
RECORD TD1000C™ SYSTEM VALUES 34
APPENDIX E: ALARMS 35
E.1 Alarm Delay 36
E.2 Alarm Activation 36
E.3 Multiple Alarms 36
E.4 Alarm History 36
E.5 Notes About Alarms 36
E.6 System Function Alarms Denitions 36
E.7 Measurement Function Alarm Denitions 37
APPENDIX F: SYSTEM VALUE PARAMETERS 38
APPENDIX G: SOFTWARE/KEYPAD FUNCTIONS 42
G.1 Screens 42
G.2 Keypad Functions 42
G.3 User Identication 44
G.4 Fluorescence Display 44
G.5 LCD Contrast 44
APPENDIX H:
COMPONENTS AND REPLACEMENT PARTS 45
APPENDIX I: THEORY 46
APPENDIX J: FIGURES 47
APPENDIX K: FIGURES–PVC WETTED PARTS 54
GLOSSARY 61

TD1000C™Oil in Water Monitor INTRODUCTION
PN 101687
REV G TD-1000C Oil In Water Monitor Operation Manual 5
To ensure understanding of proper system operation, Turner Designs Hydrocarbon Instruments strongly recommends
reading this manual in full. After reading the entire manual, please review the following:
INSTALLATION: Prior to installation, completely review APPENDIX A: INSTALLATION
CHECKLIST.
START-UP: Prior to start-up, completely review 4 START-UP.
CALIBRATION: Prior to calibrating the TD1000C™, completely review 5 CALIBRATION.
TROUBLESHOOTING: Prior to calling Turner Designs Hydrocarbon Instruments for assistance,
completely review APPENDIX D: TROUBLESHOOTING.
1 INTRODUCTION
The TD1000C™ on-line oil in water monitor detects aromatic hydrocarbons in water using uorometry
in combination with a proprietary ow cell. The TD1000C™ provides process monitoring through output
signals which may be used to activate control devices to stop, divert, or dilute process streams.
This microprocessor-based uorometer consists of optical components, an on/off controller with
electrical inputs/outputs for a ow switch, a 4–20 mA output signal, two 5 VDC alarm outputs and one
120/240 VAC alarm output. The TD1000C™ is engineered to ensure reliability and pre-assembled to
simplify installation, plumbing and calibration. The monitor is designed to provide trouble-free operation
with only simple, routine maintenance.
1.1 SYMBOLS
The following symbols are used to call attention to specic types of information.
A warning to use caution! In some instances, personal injury or damage to the TD1000C™ may result
if these instructions are not followed properly.
An explanation or information of interest.
An explanation or information of interest.
If the manual instructs the user to press a key on the instrument, the designated key will be
CAPITALIZED in boldface type enclosed by < >.
Display screen names will be in boldface type and in ALL CAPITALS.
References to appendices, tables and gures will be in boldface type and in italics.

SPECIFICATIONS TD1000C™Oil in Water Monitor
6TD-1000C Oil In Water Monitor
Operation Manual PN 101687 REV G
1.2 REVISION HISTORY
Changes to previous versions of this manual appear in the table below.
Date Revision Section/Change Description
26 Oct. 2012 G Appendix K Added content specic to
instruments constructed
with PVC wetted parts.
1.3 CONTACT INFORMATION
Turner Designs Hydrocarbon Instruments
2023 Gateway Blvd. Suite 101
Fresno, CA 93727
Tel: [phone]
Fax: [phone]
www.oilinwatermonitors.com
2 SPECIFICATIONS
This section lists physical, electrical, and operating specications for the TD-1000C monitor.
Physical Specications
Dimensions: 13.75 in. [349.3 mm] W x 6-11/16 in. [170 mm] D x 12.75 in. [323.9 mm] H
Weight: 13 lbs. [5.86 kg]
(10 lbs [4.54 kg] PVC)
Enclosure: Approximates NEMA 4X
Inlet/Outlet Pipe Size: 0.25 in. [6.35 mm] Female National Pipe Thread (FNPT)
Electrical Specications
Power: 90-250 VAC, 50/60 Hz, 5 A. Inrush current will not exceed 8 Aat 120 VAC and 16 Aat
240 VAC.
AC Relay: 90-250 VAC, 50/60 Hz, 5 A(fused at 3.15 A, Type “F”) powered from AC power input.
DC Output: 2 ea., 350 mA, 5 VDC
Signal Output: One 4–20 mA (isolated)

TD1000C™Oil in Water Monitor INSTALLATION
PN 101687
REV G TD-1000C Oil In Water Monitor Operation Manual 7
Operating Limits
Water Sample Pressure: 100 psig [689.5 kPa(g)] maximum
Water Sample Flow: 0.1 L/min minimum
Sample Temperature: 160 °F [71 °C] maximum
Ambient Temperature: 39.2-120 °F [4-49 °C]
(32-120 °F [0-49 °C] PVC)
Relative Humidity
Range: 0–100 %
3 INSTALLATION
This section describes installation considerations, including location and connections.
3.1 PRE-INSTALLATION/INSTALLATION
A pre-installation/installation checklist found in Appendix A provides important guidelines and
information to aid in preparing for installation.
3.2 REQUIRED TOOLS & ACCESSORIES
• Standard plumbing and electrical tools are required for installation.
• A terminal strip screwdriver is provided for making terminal strip connections.
• Turner Designs Hydrocarbon Instruments recommends that stainless steel exible
tubing is used on the inlet and outlet connections to facilitate future maintenance
needs.
3.3 MONITOR LOCATION
The monitor should be installed in an area that allows efcient sampling yet does not exceed any
operating parameters. The following cautions are provided to prevent monitor damage.
The monitor should not be installed:
• Adjacent to known heat sources or in direct sunlight; this could cause the internal temperature
of the unit to be signicantly higher than ambient temperature and produce errors or damage the
components.
• Within 10 feet [3.05 m] of devices such as large generators or transformers, which generate a strong
electromagnetic eld—cooling water recirculating pumps are not a problem.
• In locations where the ambient temperature has the potential to drop below 39.2 °F [4 °C] (or 32 °F
[0 °C] for PVC wetted parts). Damage to the monitor can occur due to freezing.
• On vibrating walls or surfaces. Damage to critical components can occur.

INSTALLATION TD1000C™Oil in Water Monitor
8TD-1000C Oil In Water Monitor
Operation Manual PN 101687 REV G
3.4 SAMPLING POINT
It is extremely important to eliminate the potential for air entrapment in the sample line. The best way to
accomplish this is to sample from the center of the pipe or from the side of the pipe. The sample should
be taken at a point where laminar, less turbulent water conditions exist.
The sample outlet from the TD1000C™ should be piped to either an atmospheric drain with no back
pressure or a pressurized system. Atmospheric drains must have the drain pipes terminate below the
monitor. Pressurized system discharge must create sufcient pressure drops to create ow through
the instrument. Do not combine the discharge from other controllers to the TD1000C™ discharge. In
installations where this is not feasible, contact Turner Designs Hydrocarbon Instruments for assistance.
3.5 MECHANICAL CONNECTIONS
Refer to Figures 1 through 5for the location of the required mechanical connections.
• Sample inlet: 0.25 in. [6.35 mm] FNPT
• Sample outlet: 0.25 in. [6.35 mm] FNPT
• Optional vent connection: 0.25 in. [6.35 mm] compression tube tting
The outlet plumbing connections must not place stress on the 0.25 in. [6.35 mm] tube drain
connection point. Damage to the instrument may occur if plumbed incorrectly.
Pipe rises greater than 10 ft [3.05 m] should be avoided. In installations where this is not feasible,
contact Turner Designs Hydrocarbon Instruments for further assistance.
Mounting the monitor at eye level is recommended.
3.6 ELECTRICAL CONNECTIONS
Only trained personnel should make electrical connections.
Refer to Figure 7 for the “Terminal Connections”, showing the terminal strip location and conguration
of the required electrical connections for the power, alarm outputs, and 4–20 mA connections.
To access the terminal strip
1. Turn off main power to the monitor at breaker.
2. Remove the enclosure face (6 screws).
3. Remove the enclosure face carefully as the keypad ribbon cable must be removed from the
printed circuit board (PCB) to completely remove the enclosure face.

TD1000C™Oil in Water Monitor START-UP
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REV G TD-1000C Oil In Water Monitor Operation Manual 9
Remove the monitor enclosure face carefully. Failure to do so may result in breakage of the ribbon
cable attached to the back of the enclosure face.
The ribbon cable is indexed on the PCB to insure proper alignment upon reassembly. There are two
terminal strips within the instrument. Terminals #1–6 are for AC connections and terminals #A–K are for
input/output connections.
To connect a wire to the terminal strip
1. Turn off main power to the instrument at breaker.
2. Loosen the proper terminal screw (use screwdriver provided) and insert wire from below into
terminal.
3. Tighten screw rmly. A termination legend is provided on the backside of the enclosure door
for reference.
To disconnect a wire from the terminal strip
1. Turn off main power to the instrument at breaker.
2. Loosen the termination screw and pull the wire out of the terminal.
When nished, carefully insert the ribbon cable onto the PCB and replace enclosure face with the 6
screws.
Signal wires and power wiring should not be run in the same conduit. Failure to separate or shield
these wires will result in electrical interference.
Improper installation, use, application or unauthorized servicing of this equipment voids all
guarantees.
Turner Designs Hydrocarbon Instruments recommends installing a secondary surge arrestor, or
lightning suppressor, at the main power supply to the TD1000C™, according to the manufacturer’s
instructions.
4 START-UP
Before start-up, the following items (not supplied with the TD1000C™) should be obtained:
• De-Ionized (DI) or Distilled Water.
• 10% muriatic (hydrochloric) acid solution for cleaning scaling and iron oxide.
• Liquid detergent for cleaning hydrocarbon fouling.
If necessary, please contact your Turner Designs Hydrocarbon Instruments representative or contact
Turner Designs Hydrocarbon Instruments at [phone] for additional information.

START-UP TD1000C™Oil in Water Monitor
10 TD-1000C Oil In Water Monitor
Operation Manual PN 101687 REV G
4.1 START-UP PROCEDURE
A diagram of the screens is located in Appendix F.
STEP 1
Bring sample ow to and from monitor - check for leaks in plumbing.
STEP 2
Switch Main Power Switch under enclosure face to the ON position (see Figure 1).
When power is rst turned on, an ID screen will appear for a few seconds, showing the software version
and date. After 10 seconds (or press <ENT> or <HOME> for immediate access), the HOME screen will
appear. The HOME screen will display the RFU value (instruments with software 103271 REV B and
newer will display PPM as the default unit), the process water temperature and the Cell Condition %.
x.x RFU
T: xxC CELL: xxx%
Sample Home Screen
Monitors with newer rmware will read PPM instead of RFU.
If the screen is blank or dark, try adjusting the screen contrast using the UP <ñ> and DOWN <ò>
arrows.
STEP 3
During start-up, eight system values must be entered. Record all set-up values in the conguration
record located in Appendix B.
Press <ENT>. Before entering/changing the rst System Value, the monitor will prompt for the User ID.
The screen will read:
PLEASE INPUT ID:
Enter a valid USER ID (default is 0258) and the screen will display:
CURRENT: 0258
NEW: