Two Technologies PDS Series User manual

Document 15803(1.0.0.0)
PDS
User Guide

ii
PDS User Guide
Document Number: 15803(1.0.0.0)
Date of Last Revision: November 19, 2008
Copyright © 1998 – 2008, Two Technologies, Inc.
All rights reserved.
Printed in the United States of America
Copyrights and Trademarks
Two Technologies logo is a registered trademark Two Technologies, Inc. All rights reserved.
Other products or company names mentioned herein may be the trademarks or registered trademarks
of their respective companies.
Reproduction Rights
This manual contains proprietary information. Permission to reproduce or otherwise use portions of the
material presented herein is explicitly given to Two Technologies OEMs incorporating the PDS into
their products. Please note that this publication contains material that may not be appropriate for
disclosure to some end users and that Two Technologies assumes no responsibility for technical
support burdens incurred, or any other consequences of OEM documentation decisions.
Changes and Addendum
Since Two Technologies is continuously improving the functionality and quality of its products, certain
information may not be included in this manual at its time of release. As a result, Two Technologies
may provide changed material as separate sheets included with this manual or separately in the form of
a change package, as it deems necessary.
Contact Information
Two Technologies, Inc. ®
419 Sargon Way
Horsham, PA 19044
Phone: [phone]
Fax: [phone]
www.2T.com
To contact Two Technologies by e-mail:
•Sales: [email protected]
•Customer Service: [email protected]
•Technical Services: [email protected]
•Repair Services: [email protected]

Document 15803(1.0.0.0) iii
Warranty Information
Warranty details for all Two Technologies Inc. ®products can be found within the Terms and
Conditions of Sale which accompanied your original product sales quotation. You can also obtain the
warranty details by contacting your sales representative.
Product Returns
If, after inspection, you note any product damage or discrepancies, please contact us promptly within
five days of receipt. If the exterior of the package shows obvious signs of damage, please contact the
carrier who delivered the package right away.
All items returned to Two Technologies Inc. require a Return Material Authorization number (RMA).
To obtain a RMA number, please visit our eRMA website:
http://www.frontlines247.com/twotech.htm. If you are a GEM partner, and have not yet received a
login to the above site, you can request one by simply clicking the e-mail link for cu[email protected].

iv
Regulatory Notices
FCC Compliance
This equipment has been tested and found to comply with the limits for Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference, in which case the user will be
required to correct the interference at his or her own expense.
Canadian Compliance
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital
apparatus set out in the Radio Interference Regulations of the Canadian Department of
Communications
Le présent appareil numérique n’émet pas de bruits radioélectrique dépassant les limites applicables
aux appareils numériques de la class A prescrites dans le Règlement sur le brouillage radioélectrique
édicté par le ministère des Communications du Canada.
Certifications
CENELEC
EMI Standards:
•EN55022 1998 (CISPR22, Class A) Information Technology
EMC Standards:
•EN50082-1 1997, General Immunity Part 1
Safety Standards:
•EN60950 2000 Safety of Information Technology
Equipment

Document 15803(1.0.0.0) v
Warnings
Changes or modifications to this unit, which are not expressly approved by the party responsible for
regulatory compliance, could void the user's authority to operate the equipment.
Electrostatic Discharge (ESD)
Electrostatic discharge (static electricity) can have unpredictable adverse effects on
any electronic device. Although the design of this product incorporates extensive
ESD-related precautions, ESD can still cause problems. It is good practice to
discharge static by touching a grounded metal object before inserting cards or
connecting devices.
Battery Replacement
CAUTION! There is a risk of explosion if you replace the NiMH battery with an
incorrect type. Only use the NiMH battery supplied with your unit or a replacement
NiMH battery supplied, recommended, or approved by Two Technologies, Inc.
Battery Disposal
Dispose of batteries in a safe manner. The following are general guidelines for the
safe use and disposal of NiMH batteries:
•Replace a defective NiMH battery immediately as it
could damage the unit.
•Do not throw the NiMH battery it in trash that is
disposed of in landfills as it contains heavy metals.
Recycle or dispose the NiMH battery of it as required by
local ordinances or regulations.
•Do not disassemble, incinerate, short-circuit the NiMH
battery or throw it into a fire. It can explode and cause
severe personal injury.
•Excessive discharge damages a NiMH battery. Recharge
the NiMH battery when your unit indicates low battery
power.

vi
Product Configuration Guide
The PDS is a rugged, full featured programmable terminal that is ideally suited to a variety of
applications where a level of complexity above that found in simple ASCII terminals is required.
The PDS is available in a number of different configurations. You can determine the configuration of a
particular unit by identifying the suffixes applied to the model number as follows:
PDS
Real Time Clock
Omitted = None,
RTC = Real Time Clock
Case Color
BK = Black, GY = Gray,
BU = Blue, YL = Yellow
Power Supply
-1 = 5.0 VDC
-2 = 7.5 to 12 VDC Linear1
-H = 9.5 to 28 VDC Switching2
Interface
R2 = RS-232
R4 = RS-422
R5 = RS-485
RT = CMOS/TTL
Keypad Type
Omitted = Membrane
EK = Elastomeric
P = Phosphorescent Keypad
BP = Backlit Phosphorescent Keypad
KL = Backlit Membrane Keypad
# of Keys
15, 20, 30, 32, 45
Display
Omitted = Standard LCD
N = Supertwist Nematic
NEL = Supertwist Nematic Backlit
NL = LED Supertwist Backlit
T = Extended Temperature Backlit 3
TEL = Ext. Temp. Supertwist Backlit 3
VFD = Vacuum Fluorescent Display 3
TVFD = Ext. Temp. VFD 3
Battery
Omitted = No Battery
B = Internal Battery
1. A linear regulator (7805A) with a minimum input of 7.5 V and a maximum voltage of 28.0 V that dissipates one watt
of power thereby limiting maximum permissible input voltage according to current draw of terminal.
2. A switching type voltage regulator with a minimum input of 9.5 V and a maximum voltage of 28.0 V. Since input
voltage is not dependent on the terminal’s current draw, it is suitable for all options.
3. Not available on battery units
Example
The configuration number for a PDS with a vacuum flourescent display, a 45-key elastomeric keypad, a
RS-232 interface, a 7.5 to 12 VDc linear power suppy in a black case would be:
PDSVFD45EKR2-2-BK

Document 15803(1.0.0.0) vii
Power Requirements
Power Supply Options
Depending on the current draw requirements, the terminal may require the use of different
power supplies. Use the configuration number listed below (see previous page) to determine
the correct power supply:
•"-1"—requires connection to a 5-volt ± 5% regulated power source.
•"-2"—requires connection to a power source between 7.5 and 12 VDC that can source
adequate current. However, depending on a unit's total current draw, an input of up
to 28 VDC may be applied. See chart on next page.
•"-H"—requires connection to a power source between 9.5 and 28 VDC that can source
adequate current. However, input voltage is not dependent on a terminal’s current
draw and may be used with all terminal options.
Calculating Total Current Draw
The table below summarizes the current draw requirements for PDS terminals in various
configurations (measured at its interface connector). Values listed are approximate due to
variations in individual components—actual values may vary.
Current Draw for Basic Configuration
Configuration Description Draw
PDS45R2 Base Unit with 45-key Keypad & RS-232 55 mA
PDS45R2 Base Unit with 45-key Keypad & RS-422 65 mA
Current Draw for Options
N Supertwist Display Add 10 mA
NL Supertwist LED Backlight Add 185 mA
NEL/TEL Supertwist Backlit Display Add 70 mA
VFD/TVFD Vacuum Fluorescent Display Add 300 mA
KL Backlit Keypad Add 80 mA
To calculate the total current draw for your terminal configuration:
1. Read the model number on the back of your terminal.
2. Using the model number and the table above, add the current draw for each option
to that of the base unit.
Example 1—PDSNELR2:
RS-232 Option 55 mA
Supertwist Backlit Display 70 mA
Calculated Total Current 125 mA
Example 2—PDSNLKLR2:
RS-232 Option 55 mA
Supertwist LED Backlit Display 185 mA
Backlit Keypad 80 mA
Calculated Total Current 320 mA

viii
Determining the Maximum Input Voltage Allowed
The maximum input voltage allowed is based on a unit’s current draw.
To determine the maximum input voltage allowed based on current:
1. Calculate the maximum current draw using the table on the previous page.
2. On the following chart, locate the Calculated Total Current on the Calculated
Operating Current axis of the chart, and then move to the top of Operating Voltage
range.
3. Look at the corresponding Maximum Input Voltage Allowed where the intersection
occurs to find the maximum useable voltage for your terminal configuration.
Restricted Input Voltage vs. Current Draw
7.5
8.5
9.5
10.5
11.5
12.5
13.5
14.5
15.5
16.5
17.5
18.5
19.5
20.5
21.5
22.5
23.5
24.5
25.5
26.5
27.5
4003703403102802502201901601301007040 Calculated Operating Current (mA)
Maximum Input Voltage Allowed
Using Example 1 and the chart above, the 125 mA drawn by the PDSNELR2
intersects with 13 volts. If the maximum supply voltage to the terminal is greater
than 13 VDC, it requires a -H power supply configuration.
Using Example 2 and the chart above, the 320 mA drawn by the PDSNLKLR2
intersects with 8.13 volts. If the maximum supply voltage to the terminal is greater
than 8.13 VDC, it requires a -H power supply configuration.
To clarify, if your system is supplying 12 VDC, the power is acceptable for the
PDSNELR2 (Example 1), but not for the PDSNLKLR2 (Example 2). Applying 12 VDC
to the PDSNLKLR2 (Example 2) will damage it.
Operating
Volta
g
e
Example 1
125 mA, 13.0 VDC
Example 2
320 mA, 8.13 VDC

Document 15803(1.0.0.0) ix
Contents
Chapter 1. OVERVIEW ......................................................................................................................1
About this Manual ................................................................................................................................... 1
About Two Technologies ........................................................................................................................ 2
About the PDS .......................................................................................................................................... 2
PDS Features......................................................................................................................................... 2
Chapter 2. COMPONENTS AND INDICATORS ........................................................................................5
Controls and Indicators........................................................................................................................... 5
Cable and Power Connections ............................................................................................................... 6
Modular Interface Connector ............................................................................................................. 6
Terminals with Optional E-Stops....................................................................................................... 7
Standard Accessory Cables................................................................................................................. 7
PCAT Wired Adapter.......................................................................................................................... 8
Connecting the Terminal..................................................................................................................... 8
Chapter 3. OPERATION.....................................................................................................................9
Power......................................................................................................................................................... 9
Line-Powered Units ............................................................................................................................. 9
Battery-Powered Units ...................................................................................................................... 10
Keypad Operation.................................................................................................................................. 12
Display Operation.................................................................................................................................. 12
Cursor Position................................................................................................................................... 12
E-Stop Operation.................................................................................................................................... 13
The Default Program ............................................................................................................................. 14
Default Settings .................................................................................................................................. 14
Loading Default Settings................................................................................................................... 16
Chapter 4. HOST COMMANDS.........................................................................................................19
Introduction ............................................................................................................................................ 19
Cursor Commands................................................................................................................................. 19
Erasure Commands ............................................................................................................................... 22
Character Attribute Commands........................................................................................................... 22
Sound Commands.................................................................................................................................. 23
Key Attribute Commands..................................................................................................................... 23
Return Commands................................................................................................................................. 24
Host Command Summary.................................................................................................................... 24
Control Codes......................................................................................................................................... 25
Appendix A. SPECIFICATIONS .......................................................................................................27
Appendix B. ASCII CHARACTER SET .............................................................................................31
INDEX ..............................................................................................................................................35

x
List of Figures
Figure 2-1: Controls and Indicators ...........................................................................................................5
Figure 2-2: Modular Interface Connector..................................................................................................6
Figure 2-3: DB-25 Interface Connector ......................................................................................................7
Figure 2-4: 1210 Series Modular Cable ......................................................................................................7
Figure 2-5: PCAT Modular Connector ......................................................................................................8
Figure 3-1: Cable Connections....................................................................................................................9
Figure 3-2: Battery Replacement ..............................................................................................................11
Figure 3-3: Standard Keypads ..................................................................................................................12
Figure 3-4: E-Stop Operation ....................................................................................................................13
Figure 3-5: E-Stop Switch Wiring.............................................................................................................13
Figure 3-6: Parity Error Symbol................................................................................................................14
Figure 4-1: Case Dimensions.....................................................................................................................29
List of Tables
Table 2-1: Controls and Indicators .............................................................................................................5
Table 2-2: Modular Interface Connector Signal and Pin Assignments .................................................6
Table 2-3: DB-25 Interface Connector Signal and Pin Assignments......................................................7
Table 3-1: Default Terminal Program Settings .......................................................................................16
Table 4-1: Private Mode Host Command Summary .............................................................................24
Table 4-2: Control Codes ...........................................................................................................................25
Table B-1: ASCII Character Set and Conversion Codes ........................................................................32