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PHB-3000 Hydraulic Brinell Hardness TesterPHB-3000 Hydraulic Brinell Hardness Tester
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tighten on the Workpiece and the test force is prepared to be loaded, the
pressure release lever can be closed.
c. After testing, open the pressure release lever and raise the test head
Immediately.
6.5 Control Valve
The control valve is the autocontrol pressure switch of hydraulic system. Before
leaving factory, the work point of the control lever is calibrated accurately to 3000kg
scale, and the tolerance is less than 0.5%. When the pressure in the cylinder reaches
at full scale 3000kg, the control valve will instantly open and close immediately, and
then the pressure in cylinder will fall down. Repeat these processes for 3-5 times,
and a Brinell test is finished.
The control valve has been calibrated accurately before leaving factory, so do not
remove the screw of the control valve optionally, otherwise the tester will lose accuracy.
6.6 Oil cylinder
The oil cylinder is composed of oil cover, locking nut of oil sac, oil sac, and sump.
When the indenter extends or retracts under the effect of test force and crank, the
oil volume in oil cylinder will change. This changing will be adjusted by oil sac
pressing or releasing, so that it can ensure there is no negative pressure and cavity
in the sump and also no oil slopping over. The oil will leak a little during the operation.
This instrument is improved on the indenter seal which makes the oil do not leak as
much as like products. The indenter cannot make a standard Brinell indentation
because of not enough movement dues to oil volume reducing. The typical effect of
that is no matter how to operate the pressure lever, the test force can not point at
3000kg full scale.
If this happens , add or change the oil.
Generally, changing oil should be done by the manufacturer or the reseller who has
,
been trained. Operators who try to do this by themselves should under manufacturer s
guide. The process of replacing the oil in sump is complicated, any carelessness will
result in mistake and the tester has to be sent back to the manufacturer.
6.7 Test Head Carriage
The test head holder is composed of base, throat, and gear jacking system,
crank, and test head pallet.
The base shape is extended forward, which makes it easy to test the edge of
specimen and tubes. There is no limitation for testing no matter to test the whole body
or the extended part of the specimen. The tester can test most of the specimens except
some thick ones. If the part of the specimen can be clamped between the indenter and
the anvil, it just can be tested. Even the tester is upside down, it can get the accurate
results.
The indenter body is a large cylinder obtained test force of hydraulic system. It
uses its larger area to get the huge test force from hydraulic system and can transfer
the test force into the specimen through at most several millimeters movement, so
that the indenter is impressed into the specimen.Turn the crank and force the
indenter retract into the test head body before loading force.
The instrument adopts the carbide ball indenter which is suitable for the latest
standard of Brinell hardness testing. The advantage of the carbide ball indenter is
hard, long-life, wearing resistant, and high accuracy. However it can not test the
chilled steel whose hardness is more than 60HRC, otherwise the indenter will be
damaged.
The carbide ball indenter can be bought from the manufacturer.
The indenter holder is used to fix the ball. Make sure the indenter is fixed well
before each testing.
6.2 Gauge
The gauge is used to show the value of test force and let operators see directly
the whole processes of the test force going up and down.
The gauge only can show the test force. It can not control the 3000kg test force.
In theory, experienced operators can test accurately without the gauge.
When the test force is less than 3000kg, the accuracy will depend on the gauge
accurate indication and the operator' s careful operation.
Protect the gauge from crashing and never tear it down.
6.3 Pressure Lever
The function of the pressure lever is to make the hydraulic system produce test
force.
The reciprocating motion of the pressure lever can make the small valve in hydraulic
system pressing the cylinder, and then the pressure will transfer into the large valve-
indenter body by oil. After suffering the large press, the indenter will move and output
the test force.
Make the indenter pressing on the workpiece when testing, then operate the
pressure lever.
6.4 Pressure Release Lever
The pressure release lever is the switch of the hydraulic system. Open the pressure
release lever, then the pressure will take off and close the pressure release lever, the
hydraulic cylinder will keep closed. At this time, the operator should operates the pressure
lever; the hydraulic cylinder will make force on the indenter.
The operator should follow the rules:
a. W hen not using the tester, keep the pressure release lever open.
b. O nly when the test head falls down, the indenter should be pressed
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