Omicron CMC 430 User manual

CMC 430
User Manual

Manual version: ENU 1169 05 02 - Year: 2019
© OMICRON electronics. All rights reserved.
This manual is a publication of OMICRON electronics. All rights including translation reserved.
Reproduction of any kind, for example, photocopying, microfilming, optical character recognition
and/or storage in electronic data processing systems, requires the explicit consent of OMICRON
electronics. Reprinting, wholly or in part, is not permitted.
The product information, specifications, and technical data embodied in this manual represent the
technical status at the time of writing and are subject to change without prior notice.
We have done our best to ensure that the information given in this manual is useful, accurate, up-to-
date and reliable. However, OMICRON electronics does not assume responsibility for any
inaccuracies which may be present.
The user is responsible for every application that makes use of an OMICRON product.
OMICRON electronics translates this manual from the source language English into a number of other
languages. Any translation of this manual is done for local requirements, and in the event of a dispute
between the English and a non-English version, the English version of this manual shall govern.
CMC 430 User Manual
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Contents
1 About this manual ............................................................................................................ 6
Safety symbols used .......................................................................................................... 6
2 Device overview ............................................................................................................... 7
2.1 Front panel ......................................................................................................................... 8
2.2 CONTROL INTERFACE section ........................................................................................ 9
2.2.1 Associate button ASC ........................................................................................................................ 9
2.2.2 Status LEDs ....................................................................................................................................... 9
2.2.3 Ethernet interfaces ............................................................................................................................. 10
2.2.4 USB ports ........................................................................................................................................... 10
2.2.5 External interface ............................................................................................................................... 10
2.2.6 Expansion ports ................................................................................................................................. 10
2.3 ANALOG/BINARY INPUT section ...................................................................................... 11
2.4 DC INPUT section .............................................................................................................. 11
2.5 BINARY OUTPUT section .................................................................................................. 11
2.6 VOLTAGE OUTPUT section ............................................................................................... 12
2.7 CURRENT OUTPUT section .............................................................................................. 13
2.8 AUX DC OUTPUT section .................................................................................................. 14
2.9 Generator combination socket ........................................................................................... 15
2.10 Power switch, mains socket, grounding terminal ............................................................... 15
2.11 Beeper ................................................................................................................................ 16
3 Technical data ................................................................................................................... 17
3.1 Specification conditions ...................................................................................................... 17
3.2 System clock accuracy ....................................................................................................... 18
3.3 Synchronization .................................................................................................................. 18
3.4 Current outputs ................................................................................................................... 19
3.4.1 Protection ........................................................................................................................................... 19
3.4.2 Accuracy ............................................................................................................................................ 20
3.4.3 Total harmonic distortion and noise (THD+N) .................................................................................... 21
3.4.4 Output power ..................................................................................................................................... 22
3.4.5 Duty cycle .......................................................................................................................................... 23
3.5 Voltage outputs ................................................................................................................... 24
Contents
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3.5.1 Protection ........................................................................................................................................... 24
3.5.2 Accuracy ............................................................................................................................................ 25
3.5.3 Total harmonic distortion and noise (THD+N) .................................................................................... 26
3.5.4 Output power ..................................................................................................................................... 27
3.6 Generator combination socket ........................................................................................... 28
3.7 Simulated output power ...................................................................................................... 29
3.8 AUX DC output ................................................................................................................... 29
3.9 Binary outputs .................................................................................................................... 30
3.10 Analog/binary inputs ........................................................................................................... 30
3.10.1 Measurement concept ....................................................................................................................... 31
3.10.2 Analog input mode ............................................................................................................................. 31
3.10.3 Binary input mode .............................................................................................................................. 34
3.11 DC measurement input ...................................................................................................... 37
3.12 Communication interfaces (USB, Ethernet, expansion ports) ............................................ 38
3.12.1 Interfaces ........................................................................................................................................... 38
3.12.2 Power over Ethernet (PoE) power sharing ........................................................................................ 38
3.12.3 IEC 61850 protocols .......................................................................................................................... 39
3.12.4 Other communication protocols ......................................................................................................... 39
3.13 External interface ............................................................................................................... 40
3.13.1 Transistor outputs (binary outputs 11 ... 14) ....................................................................................... 40
3.13.2 Counter inputs 1 and 2 ....................................................................................................................... 41
3.14 Power supply specifications ............................................................................................... 41
3.15 Environmental conditions ................................................................................................... 42
3.16 Mechanical data ................................................................................................................. 42
3.17 Standards ........................................................................................................................... 42
3.18 How to read the specifications stated in this chapter ......................................................... 43
3.18.1 Calibration interval ............................................................................................................................. 43
3.18.2 Examples for amplifier accuracy ........................................................................................................ 43
4 Increasing the output power ........................................................................................... 45
4.1 Current outputs ................................................................................................................... 45
4.2 Voltage outputs ................................................................................................................... 45
4.3 Expansion Mode ................................................................................................................. 46
5 Troubleshooting ............................................................................................................... 48
5.1 Troubleshooting guide ........................................................................................................ 48
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5.2 Potential errors, possible causes, remedies ...................................................................... 49
5.3 Overheating ........................................................................................................................ 49
6 Limited warranty ............................................................................................................... 50
7 Open source license information ................................................................................... 51
Support .............................................................................................................................. 52
Contents
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1 About this manual
This user manual was written for professional specialists in electronics and electrical engineering. Its
purpose is to familiarize users with the CMC 430 test set hardware and its specifications.
This manual is supplemented by the "Safe use of the CMC 430" manual, on-site safety regulations
and existing national safety standards for accident prevention and environmental protection.
The CMC 430 test set requires a suitable control software or control device for operation. Please
consult the corresponding getting started manual or user documentation regarding the use of the
controlling software or device.
The "Safe use of the CMC 430" manual and the software manuals are supplied on CD/DVD
together with this user manual.
WARNING
Death or severe injury caused by high voltage possible.
► Operate the CMC 430 only after you have read and fully understood the "Safe use
of the CMC 430" manual.
Safety symbols used
In this manual, the following symbols indicate safety instructions for avoiding hazards.
WARNING
Death or severe injury can occur if the appropriate safety instructions are not observed.
NOTICE
Equipment damage or loss of data possible.
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2 Device overview
The CMC 430 is a light-weight multipurpose test set with ultra low-drift signal generators and
measurement inputs. The CMC 430 reaches calibrator accuracy. All inputs and outputs can be
precisely synchronized to UTC using either the Precision Time Protocol (PTP) according to IEEE 1588
or the IRIG-B time code. Synchronization to GPS is possible using the CMGPS 588 accessory from
OMICRON.
The device has a very accurate time base with Stratum 3 specification and is thus able to provide very
high frequency accuracy even without external synchronization.
The CMC 430 is internally controlled by a very powerful digital processor platform that is responsible
for signal generation and measurement. It allows full support of the IEC 61850 protocol for signal
generation and measurement.
All interfaces and indicators of the CMC 430 are positioned on the front plate. Therefore, the CMC 430
can be operated in different positions according to the specific requirements of the application
environment.
The CMC 430 test set itself does not provide any control elements and requires a suitable control
software or control device for operation. The CMC 430 provides the following options for
communication with the controlling software or device:
• Ethernet
• USB
• Wi-Fi (requires a Wi-Fi adapter available from OMICRON)
Device overview
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2.1 Front panel
This section provides an overview of the CMC 430 front panel elements. For detailed information
about an element → sections 2.2 to 2.11.
DC INPUT
High-accuracy analog
DC measurement input
(0 ... 20 mA or 0 ... 10 V)
VOLTAGE OUTPUT
6 x 150 V voltage outputs;
outputs 1 ... 3 are also
available on the generator
combination socket
BINARY OUTPUT
4 normally open
relay outputs
Generator combination socket
8-pole socket for current outputs 1 ... 3 and
voltage outputs 1 … 3
Power switch and
mains socket
ANALOG/BINARY INPUT
6 fully configurable and fully insulated
inputs. Configuration as binary input
or analog input is done in the
controlling software or the
controlling device
AUX DC OUTPUT
12 ... 264 V auxiliary DC
voltage supply; can be
used to supply test
objects with power
CONTROL INTERFACE
Associate button, status LEDs,
control interfaces, accessory interfaces.
All interfaces in this group are
touch-safe low voltage interfaces with
voltages < 60 V (DC)
CURRENT OUTPUT
3 x 12.5 A current outputs;
also available on the
generator combination socket
Grounding terminal
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2.2 CONTROL INTERFACE section
All interfaces of this group are touch-safe and reinforced insulated against all other interfaces of the
device. The highest voltage provided is the 53 V Power over Ethernet (PoE) voltage available on the
Ethernet interfaces ETH1 and ETH2, and the accessory ports EXPANSION PORTS 1 ... 4.
2.2.1 Associate button ASC
The CMC 430 can be remotely controlled via an Ethernet or Wi-Fi network. Such
networks provide the possibility to connect more than just one CMC test set.
However, for safety reasons, the operator must be sure to control the test set in front
of him and not to accidentally control any other test set connected to the network.
Therefore, the controlling software will prompt the operator to press the Associate
(ASC) button in order to associate the test set to this computer, before the test set
can be used for the first time.
Please refer to the documentation of the controlling software for information on how
to perform an association.
Pressing the ASC button during the power-up sequence of the CMC 430 resets all
network settings of the CMC 430 (IP configuration, restrictions, Wi-Fi configuration,
etc.). Resetting the IP configuration of the Ethernet ports ETH1 and ETH2 to DHCP/
AutoIP can also be done in the controlling software without restarting the CMC 430.
2.2.2 Status LEDs
The LEDs indicate the system status of the CMC 430 as described below:
S1 (green) S2 (yellow) Status
OFF ON Normal operating state. The test set is ready for
operation and can be controlled by a suitable
software or device.
Blinking slowly OFF The test set is in recovery mode and waiting for a
firmware upload. Refer to the documentation of
the controlling software for information on how to
load a new firmware image to the CMC 430.
ON OFF The firmware upload to the CMC 430 is in
progress.
Blinking fast OFF The new firmware image uploaded before is
being written to the flash memory of the
CMC 430.
Do not turn off the CMC 430 during this state!
Device overview
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2.2.3 Ethernet interfaces
10/100/1000Base-TX Ethernet ports with Power over Ethernet (PoE) capability. The
port LEDs indicate the link speed and will blink in case of traffic:
Link speed LED behavior
10 Mbps Yellow LED active
100 Mbps Green LED active
1000 Mbps Yellow and green LED active
Technical data → Communication interfaces on page 38.
2.2.4 USB ports
The PC port (USB type B) connects the CMC 430 to the USB port of the controlling
computer.
The USB port (USB type A) is currently used for the USB Wi-Fi adapter only. The
USB Wi-Fi adapter is required for connecting the CMC 430 to a Wi-Fi network. Only
use the Wi-Fi adapter available from OMICRON or a Wi-Fi adapter that is certified to
work with the CMC 430.
With future software upgrades, this port could also support other USB devices like
USB memory sticks, for example.
Technical data → Communication interfaces on page 38.
For best EMC immunity, we strongly recommend to exclusively use the
original high-quality USB cable supplied by OMICRON.
2.2.5 External interface
The external interface provides four transistor outputs and two high-speed
counter inputs. The counter inputs are mainly used for meter testing using
different adapters. This interface also allows the connection of the CMIRIG-B
accessory.
Technical data and pin assignment → External interface on page 40.
2.2.6 Expansion ports
The expansion ports allow the connection of up to four external accessories.
Technical data → Communication interfaces on page 38.
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