Softing BC-600-PB User manual

Manual
PROFIBUS Tester 4
BC-600-PB
FW version 1.13 (rev. 17)
Revision 2013-05-31

© Copyright 2013 Softing Industrial Automation GmbH
No part of this manual may be reproduced, photocopied, stored on a retrieval
system, transmitted, processed or translated without the express prior written
consent.

Contents
1Introduction 6
1.1 General 6
1.2 Test Functions 6
1.2.1 Stand-alone mode of operation 6
1.2.2 PC mode of operation 7
2Delivery Scope 8
3Optional Accessories 9
3.1 D-sub adapter cable for testing live systems 9
3.2 Adapter Set for M12 Connection Technology 9
3.3 Fieldbus Shield Digital Leakage Current Clamp 10
3.4 Portable Power Supply 10
3.5 Service Interface for PROFIBUS DP 11
3.5.1 Connection Type D-sub 11
3.5.2 Connection Type M12 12
4Connectors and Controls 13
5Power Supply and Auto Power On 14
5.1 Power-Up Behaviour without USB Connection 14
5.2 Power-Up Behaviour when USB Connected 15
6Software Installation 16
6.1 Connection to a PC 16
7Connection to PROFIBUS 16
7.1 Basics 16
7.1.1 Warning notice for testing a live bus 16
7.1.2 Connection types 17
7.1.3 Adapter cable 17
7.1.4 Strain relief 18
7.1.5 Test locations 18
7.2 Simple Connection for Tests During System Shutdown 19
7.3 Connection for Testing a Live Bus 20
7.3.1 Connection via D-sub connector with service socket 21
7.3.2 Direct cable connection 22
7.3.3 Connection via M12 connector 23

7.4 Master Simulator and Topology Scan 23
7.4.1 Special case: Active devices at both ends of the bus 25
8Display and Control in Stand-Alone Mode 26
8.1 Main Display 26
8.2 Operating Concept 28
8.3 Functions 29
8.3.1 Live Status function 29
8.3.1.1 Bus status summary 29
8.3.1.2 Segment status 1 31
8.3.1.3 Segment status 2 32
8.3.1.4 Station status 33
8.3.2 Quick Test function 34
8.3.3 Trend function 35
8.3.4 Master Simulator function 36
8.3.5 Settings and help functions 36
9Data Import into the PC 37
10 Firmware Update 38
11 Maintenance and Servicing 39
12 Troubleshooting 40
13 Specifications 41
14 General Notes 42
14.1 Lithium Battery 42
14.2 CE Conformity 42

Introduction Manual
Page 6 © 2013
1 Introduction
1.1 General
The PROFIBUS Tester 4 is a powerful tool that allows full testing of the bus
physics and bus communication on PROFIBUS DP segments.
Using the integrated master simulator, you can also test the bus physics if the
PLC is currently not in operation, or individually check “suspicious” bus
stations.
The tool is powered either through an external AC adapter, by direct
connection to 24 VDC or through an optional portable power supply unit.
1.2 Test Functions
The PROFIBUS Tester 4 automatically detects the baud rate or open circuit
voltage as soon as you connect it to a PROFIBUS DP segment.
You can then choose between two modes of operation for bus testing
depending on if you run it in stand-alone mode, or connect the PROFIBUS
Tester 4 to a PC or notebook. If required the master simulator can be enabled
in both modes if no other master is active.
1.2.1 Stand-alone mode of operation
In the stand-alone mode three test functions with simultaneous analysis of bus
physics and bus communication are available:
1. The Live Status shows the bus status and the details of the analysis
in real-time on the display.
2. To evaluate the bus health up to ten Quick Tests can be executed,
stored internally and imported by the PC software then.
3. To locate the causes of sporadic bus faults the long-term Trend logs
data for up to 41 days and stores them internally for later import by the
PC software.

BC-600-PB Introduction
Softing Page 7
1.2.2 PC mode of operation
The PC software provides many additional features for performing, analyzing
and managing bus tests. Quick Tests and Trends stored in the tool can be
imported.
In the PC mode four main functions are available. Two of them provide
complex functionality that only experts need and that are accessed separately
from the standard functionality.
Standard functions:
1. The Network Status is a collection of information and test data
relating to a PROFIBUS network. It provides the basis for a
comprehensive evaluation of the bus health.
oQuick test and user-controlled test with simultaneous analysis
of bus physics and bus communication
oTopology scan
oTest report
oMaster simulator
2. If sporadic faults occur in a PROFIBUS installation, the quality indexes
and critical protocol events should be monitored with the long-term
Trend over a prolonged period to locate the causes of bus problems.
Expert functions:
3. The function Frames enables the classic frame analysis.
4. The Oscilloscope permits the detail analysis of signal waveforms.

Delivery Scope Manual
Page 8 © 2013
2 Delivery Scope
The PROFIBUS Tester 4 comes in a carrying case comprising:
•Test tool with RS485 interface
•Wide-range power supply with European and US mains power cables
•Connecting cable for direct power supply with 24 VDC
•RS485 D-sub adapter cable BC-600-PB-CB-DSUB-2 “Standard”
(cable petrol blue, light connector) for PROFIBUS DP
•USB cable, 3 m
•Terminal block for trigger input/output
•CD-ROM with driver software, PC software and detailed integrated
help system in English and German
•PROFIBUS Tester 4 user manual and Getting Started manual for the
PROFIBUS Diagnostics Suite PC software
Fig. 1: BC-600-PB with carrying case

BC-600-PB Optional Accessories
Softing Page 9
3 Optional Accessories
3.1 D-sub adapter cable for testing live systems
This D-sub adapter cable is optimized for reduced influence on live
PROFIBUS DP segment operation. Thereby it is most suitable for testing of
running plants. The risk of critical influences on bus operation which can cause
a plant standstill is significantly reduced. Attention: Using this cable it is not
possible to use the both active functions master simulator and topology
detection (see page 23).
Fig. 2: D-sub adapter cable with reduced influence on bus operation
Softing Order No.: BC-600-PB-CB-DSUB-1
3.2 Adapter Set for M12 Connection Technology
Using the M12 adapter set, you can connect the PROFIBUS Tester 4 to field
devices with M12 connectors. The set comprises an M12 adapter cable with
special pin layout and an M12 terminating resistor that you can screw on, if
required.
Fig. 3: Special adapter set for M12
Softing Order No.: BC-600-PB-CB-M12

Optional Accessories Manual
Page 10 © 2013
3.3 Fieldbus Shield Digital Leakage Current Clamp
When routing PROFIBUS cables in high-interference environments,
electromagnetic interference can affect the signal quality. By measuring the
shield currents with the digital leakage current clamp, you can locate EMC
problem areas and take appropriate countermeasures. The digital leakage
current clamp is supplied in a handy case, including measuring cables. There
is also an empty compartment for the fieldbus shield digital leakage current
clamp in the carrying case of the BC-600-PB.
Fig. 4: Fieldbus shield digital leakage current clamp
Softing Order No.: PB-LSZ-CHB3
3.4 Portable Power Supply
The portable power supply unit allows up to 4 hours of portable operation. The
power supply kit also includes a charger and a carrying case. Attention: Mains
connector type of charger station available for Europe only.
Fig. 5: Portable power supply
Softing Order No.: BC-MOST-PB

BC-600-PB Optional Accessories
Softing Page 11
3.5 Service Interface for PROFIBUS DP
3.5.1 Connection Type D-sub
The D-sub service interface provides a PROFIBUS access point for testing if
the existing D-sub connectors have no service socket or if the bus stations are
connected via a terminal block. The service interface can power the
terminating resistor of the D-sub connector. You can thus use it as an active
bus termination at the beginning or end of the bus.
If the PLC allows dropping and adding bus stations on the live bus, you will
need this external bus termination to be able to exchange the first and last bus
stations without causing problems on the bus.
The compact unit is rail mounted like a terminal block and powered by an
external 24 VDC power supply. The package includes an 90° angled
PROFIBUS connector with a switchable terminating resistor.
Fig. 6: D-sub service interface for testing a live bus
Softing Order No.: BC-PBMB-PB-S

Optional Accessories Manual
Page 12 © 2013
3.5.2 Connection Type M12
The M12 service interface comprises an IP68 rated T piece, an end cap for the
service output of the T piece, and a 1m PROFIBUS DP cable fitted with a
male/female M12 connector on each end.
Fig. 7: M12 service interface for testing a live bus
Softing Order No.: BC-M12DP-PB

BC-600-PB Connectors and Controls
Softing Page 13
4 Connectors and Controls
RS485
Connection to PROFIBUS DP
Display
Status display & operation
Function key 2 Funktionstaste 3
Detail selection Start
Function key 1 Funktionstaste 4
Function selection Back/Cancel
Power USB
Connection to
Connection to notebook/PC
power supply Status LED
24 VDC Trigger input
Status LED
Trigger Output
Detail view:
Terminal block for
trigger input/output
Fig. 8: Connectors and status displays on the BC-600-PB

Power Supply and Auto Power On Manual
Page 14 © 2013
5 Power Supply and Auto Power On
The tool is powered with 24 VDC either through the external AC adapter or by
using the single-ended cable for direct 24 VDC power supply. Both are
included in delivery.
Attention: Before being connected to the AC mains power, the
PROFIBUS Tester 4 and the AC adapter must be acclimated to room
temperature to avoid condensation. This may take up to 60 minutes.
The tool switches on automatically when you connect it to a power supply. The
display lights up and self-test starts.
Attention: When the tool is connected directly to 24 VDC, there is no
galvanic isolation to the external power supply. Insufficient potential
equalization between the power supply and the PROFIBUS will lead
to equalizing currents which can falsify the test results and, in the
worst case, even destroy the PROFIBUS Tester 4 and part of the bus
installation. In these cases, use of the supplied AC adapter is
mandatory for operating the PROFIBUS Tester 4.
On completion of initial setup, the PROFIBUS Tester 4 displays the following
dialog in English:
You can now select the desired display language. The following languages are
available: German, English, French, Italian, Polish and Spanish.
5.1 Power-Up Behaviour without USB Connection
The PROFIBUS Tester 4 starts up in stand-alone mode in this case (see
page 26) and is immediately ready for testing.

BC-600-PB Power Supply and Auto Power On
Softing Page 15
5.2 Power-Up Behaviour when USB Connected
Attention: The “PROFIBUS Diagnostics Suite” PC software also
includes the required USB driver. You therefore need to install the
software first before connecting the test tool to the PC or notebook.
On successful completion of the self-test, the PROFIBUS Tester 4 displays:
Fig. 9: Power-up display when USB connected
When you start the PROFIBUS Diagnostics Suite control and evaluation
software on your computer and select the PROFIBUS Tester and a network for
testing in its user interface, the test tool switches to PC mode. The display
shows:
Fig. 10: Display at testing with PC software
While in PC mode, you can only display readings and operate the tool by using
the control and evaluation software on the computer.
At this point, you can also start a firmware update instead of using the control
and evaluation software. See page 38.

Software Installation Manual
Page 16 © 2013
6 Software Installation
The “PROFIBUS Diagnostics Suite” PC software is provided on the included
CD-ROM. You need administrator privileges to install the software. If the CD-
ROM does not start automatically when inserted, please run the “start.exe” file
in the main directory.
Future updates can be downloaded from our web site at industrial.softing.com.
Attention: The “PROFIBUS Diagnostic Suite” PC software also
includes the required USB driver. You therefore need to install the
software first before connecting the test tool to the PC or notebook.
The installation and basic use of the PC software is described in the separate
PROFIBUS Diagnostics Suite – Getting Started manual.
6.1 Connection to a PC
Use the included USB cable to connect the tool to a PC or notebook. Power is
also supplied from the USB interface.
Attention: It is recommended to connect the unit directly to a USB
port on the PC or notebook. When you use external USB hubs or
notebook docking stations for connection, problems can occur.
7 Connection to PROFIBUS
7.1 Basics
7.1.1 Warning notice for testing a live bus
Attention: When you connect a test tool, side effects on the
system under test are generally unavoidable. If the PROFIBUS is
already disturbed to a certain degree or if Simatic Diagnostic
Repeaters are used, the operation of the PROFIBUS might
nevertheless be affected occasionally. Compliance with the
connection notes is mandatory!

BC-600-PB Connection to PROFIBUS
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7.1.2 Connection types
There are several ways to connect a bus station to a PROFIBUS network:
•Using connectors
oD-sub connectors, most of which have an integrated terminating
resistor and, optionally, an additional service socket
oM12 connectors for environments requiring increased IP ratings
oSpecial vendor-specific hybrid connectors; they are used in
combination with special cables to supply power via the bus
•Using terminals for direct connection
Due to the typical daisy-chain topology, the connection points of the bus
stations are the only possible points for connecting the test tool in most cases.
7.1.3 Adapter cable
The PROFIBUS Tester 4 is supplied with the D-sub adapter cable BC-600-PB-
CB-DSUB-2 „Standard“ (light connector). For testing on live systems the
optional D-sub adapter cable BC-600-PB-CB-DSUB-2 is recommended. An
M12 adapter set is optionally available, see on page 9.
Attention: Use only the short original cables with special pin layout to
connect the unit to a PROFIBUS network. Do not cascade more than
two D-sub connectors with service sockets at the same time:
Fig. 11: Unallowed cascading of D-sub connectors
Active connection cables with integrated repeaters, such as Softing's BC-131-
PB, cannot be used for testing.

Connection to PROFIBUS Manual
Page 18 © 2013
7.1.4 Strain relief
Attention: When you connect the PROFIBUS Tester 4, its weight can
place a high mechanical stress on the connectors and the bus
station. Ensure proper strain relief by using suitable supports, cable
ties, etc. When this is not possible, you need to select a different
connection point to avoid damage.
Fig. 12: Strain relief fittings
7.1.5 Test locations
The PROFIBUS Tester 4 can basically carry out tests anywhere on a physical
PROFIBUS segment. Please note that the use of repeaters creates separate
physical segments that each need to be measured individually.
For the best and most informative results, perform the tests at the beginning
and end of each physical segment. If these test results indicate problems that
cannot be clearly classified right away, you should carry out one or more
additional tests at the centre.

BC-600-PB Connection to PROFIBUS
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7.2 Simple Connection for Tests During System Shutdown
If all bus stations provide D-sub connectors with an additional service socket,
you can simply plug in the PROFIBUS Tester 4 at that socket (see figure
below). If a D-sub connector does not provide a service socket, you can plug
in the D-sub adapter cable underneath. The only thing you need to keep in
mind is that you should never cascade more than two D-sub connectors (see
page 17).
When using M12 connection technology, the M12 adapter cable is “looped”
into the bus. It is essential to ensure proper termination at the beginning and
end of the bus by using the terminating resistor provided with the M12 adapter
set.
Attention: All these simple connection types will divide the bus. You
therefore need to shut down the PLC and all the devices connected
to the PROFIBUS; in other words, you need to shut down the whole
installation.
D-sub
Connection points
PLC Remote I/O Remote I/O
Remote I/O
M12
Termination
at begin and
end of bus!
or
Fig. 13: Connection points at system shutdown

Connection to PROFIBUS Manual
Page 20 © 2013
7.3 Connection for Testing a Live Bus
To test a live PROFIBUS with the PROFIBUS Tester 4 during operation,
appropriate connection possibilities have to be provided. If no suitable
connection points are available in the existing installation, it is recommended
to install them during system shutdown. This will make future maintenance
work much easier.
Attention: When installing additional connection points, you divide the
bus. Before doing so, you therefore need to shut down the PLC and
all the devices connected to the PROFIBUS; in other words, you need
to shut down the whole installation.
Attention: For testing on live systems the optional D-sub adapter
cable BC-600-PB-CB-DSUB-1 with reduced influence on bus
operation is highly recommended! See page 9.