Tyco CCU3/C-4100 Manual

CCU3/C-4100
Part #: CCU3-C4-4100
Installation and Configuration Manual
Part Number: CCU3-SIM
Version Control: CCU3-SIM-2A-20050926

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TABLE OF CONTENTS
1. GENERAL......................................................................................................................................... 3
1.1. I
NTRODUCTION
............................................................................................................................ 3
1.2. O RDERING C ONFIGURATIONS :...................................................................................................... 3
2. BEFORE THE INSTALLATION ................................................................................................... 4
2.1. P
ARTS
S
UPPLIED
:......................................................................................................................... 4
2.2. Y
OU WILL NEED
:.......................................................................................................................... 4
2.3. P
OWER
R
EQUIREMENTS
:.............................................................................................................. 4
2.4. B
OARD
L
AYOUT
: ......................................................................................................................... 4
3. INSTALLATION.............................................................................................................................. 5
3.1. M
OUNTING
................................................................................................................................... 5
3.2. SIMPLEX 2120/RS-232 H
ARDWARE
I
NSTALLATION
.................................................................. 5
3.1.1 Installing the 2120/RS-232 Interface Card............................................................................... 5
3.2.1. 4100 Programming PC – Windows Configuration.................................................................. 7
3.2.2. 4100 Programming PC – Software Configuration .................................................................. 8
3.2.2.1. DOS based Programmer.....................................................................................................................9
3.2.2.2. Windows based Programmer............................................................................................................10
3.3. C
ONNECTING THE
CCU3/C-4100............................................................................................... 12
3.4. C ABLE P INOUTS ......................................................................................................................... 13
3.4.1. CCU3/C-4100 to the Simplex Panel:................................................................................ 13
3.4.2. CCU3/C-4100 to the CCUNet: ......................................................................................... 14
3.4.3. CCU3/C-4100 to 422 USB Interface Adaptor................................................................... 14
3.4.4. Connecting the CCU3/C-4100 to Power........................................................................... 15
3.4.5. Earth Connection.............................................................................................................. 15
4. OPERATION .................................................................................................................................. 16
4.1. O
PERATION OF
LED
S
................................................................................................................. 16
4.2. S
UPERVISION
R
ELAY
.................................................................................................................. 16
5. CONFIGURING THE CCU3/C-4100........................................................................................... 17
5.1. C
HANGING THE
A
DDRESS
.......................................................................................................... 18
5.2. IO D
EVICES
............................................................................................................................... 19
6. CONFIGURING XL GRAPHICS C/S.......................................................................................... 21
6.1. A
DDRESS
F
ORMAT
..................................................................................................................... 21
6.2. C
OMMANDS
............................................................................................................................... 22
6.3. C
ONFIGURING THE
CCU/3-4100................................................................................................ 24
6.4. C
ONFIGURING THE
S
IMPLEX
F
IRE
I
NDICATOR
P
ANEL
................................................................. 30
APPENDIX A. UPGRADING THE FIRMWARE......................................................................... 33
APPENDIX B. CABLING................................................................................................................ 34
R
ECOMMENDATION
............................................................................................................................... 34
S
OME
S
UGGESTED
C
ABLES
.................................................................................................................... 35

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1. General
1.1. Introduction
The CCU3/C-4100 provides an interface from a network of Simplex 4100, 4100A,
4100U and 4020 Fire Indicator Panels via a CCUNet to XLG Client/Server.
The CCU3/C-4100 connects to one of the Simplex panels via the Simplex 4100
interface port. It connects to the Simplex 4100 Interface via RS232.
1.2. Ordering Configurations:
Part Number: CCU3-C4-4100. This configuration is within an aluminium box.
Figure 1: Model: CCU3/C-4100

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2. Before the Installation
This section describes how to physically install the CCU3/C-4100. Please see XL
Graphics document Site Configuration for further configuration details.
This equipment is designed for installation and servicing by fully qualified field
engineers. There are no user serviceable or installation parts inside.
2.1. Parts Supplied:
1x CCU3/C board with firmware for Simplex Interface
1x Mounting bracket (part#: CCUBRKT)
4 x M4 x 6 Screws for fixing CCU3 to bracket
4x 6-32 UNC x 3/8“ Screws for mounting bracket to panel
8x Shake proof, external star washers suitable for above UNC
1x Power connector (BL5.08 3 way) for CCU3/C
1x Supervision relay connector (BL3.5 3 way) for CCU3/C
1 x Alarm Input connector (BL3.5 3 way) for CCU3/C
4 x Comport connector (BL3.5 6 way) for CCU3/C
1 x Complimentary Screwdriver
1 x Installation and configuration Manual
2.2. You will need:
1x 24V DC plug pack or Power Source
1x Interface cable for Simplex 4100 Interface communication
2.3. Power Requirements:
Typical: 200mA at 24VDC Voltage Input: 11.5V-16 VDC or 18V to 30V
2.4. Board Layout:

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Figure 2:CCU3/C-4100 Faceplate
3. Installation
3.1. Mounting
Figure 3: Mounting Bracket
To mount the CCU3/C to the bracket, use M4 screws provided. The power plug side
should point downwards. The small holes on the brackets are for cable management.
To mount the bracket to the panel, use 6-32 UNC x 3/8” screws and the shake proof
external star washers provided.
3.2. SIMPLEX 2120/RS-232 Hardware Installation
XL Graphics connects to a Simplex fire panel via the 2120/RS-232 Interface Card
(EPROM part # 740-684 version 2.06).
3.1.1 Installing the 2120/RS-232 Interface Card
The Simplex fire panel to which XL Graphics will connect requires a 2120/RS-232
Interface Card installed. For installation of the 2120/RS-232 interface card please
refer to the installation manual for your particular panel type. Figure 4 below is an
example diagram of where the card would be located when installed on an American
4100U motherboard type 566-227C.
Mounting
CCU3 onto
the bracket
using M4
screws.
Use 6-32
UNC x 3/8”
screws and
washers to
mount the
bracket to
the panel.

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Figure 4. 4100U CPU Motherboard type 566-227C(Network/RS-232 to be installed
on left)
Different panels have different motherboards and hence different configurations.
For example an Australian CPU motherboard, type 565-274, for a 4100A has a
number of identical slots that may house the 2120/RS-232 Interface card. Both
TB1 and TB2 (bottom and top) are 8 terminal headers therefore care must be
taken when using table 1 to ensure correct connection.
NOTE 1: Ensure the RS-232 card EPROM is part # 740-684 and is version 2.06.
NOTE 2: Either Port A or Port B can be configured for COMPUTER port use. It is
recommended that Port B be used as Port A is normally configured for modem
use.
NOTE 3: Ensure you have connected the RS-232 cable wires to the correct
Terminal Block.
NOTE 4: Ensure that the SUPV jumper on the RS-232 card is set to disabled.

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3.2.1. 4100 Programming PC – Windows Configuration
XLG C/S has an inbuilt configuration utility that can import a report file generated by
the 4100 programming software. If you are using the DOS based programming
software then you may generate a simple text file report that can be used by XLG C/S.
If you are using a 4100U Programmer you must install a Generic - Text Only printer
in windows that Prints to File.
Figure 5. Windows Generic / Text Only Printer installed.

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3.2.2. 4100 Programming PC – Software Configuration
In order for the 2120/RS232 Interface to work with XLG C/S there are a number of
configuration options that need to be set. You may choose Port A or Port B on the
card to connect to XLG C/S. Port A being the terminal block on the top and Port B on
the bottom. Figure 6 below shows a project where a panel has the 2120/RS232
Interface card in Box1 - Bay1- Slot1 - Address3.
Figure 6. 2120/RS232 Interface Card.
Select the properties for the 2120/RS232 Interface card by right clicking on it and left
clicking ‘Properties’. Go to the port tab you wish to configure to connect to XLG C/S
(PortA or PortB). Use Figure 7 below to set the Communication settings that XLG C/S
requires in order to communicate with the panel.
Figure 7. Port Communication parameters.

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Once you have done this click on the ‘Port Data’ button to edit the Ports data
configuration.
Ensure that the ‘Device Type’ in the ‘Gen. Info’ tab is set to COMPUTER. See Figure
8.
Figure 8. Port Data configuration parameters, Gen.Info.
Also ensure that the ‘Address’ setting is ‘Off’ in the ‘Port Options’ tab. See Figure 9.
Figure 9. Port Data configuration parameters, Port Options.
This should complete the 2120/RS232 Interface Card configuration.
The next step is to program your panels and verify the configuration is satisfactory. On
completion use the report utility in the programmer to generate a ‘Card Detail’ report.
This report can then be imported into XL Maintenance to automatically add all of the
panel’s devices to XLG C/S.
3.2.2.1. DOS based Programmer
For a DOS programmer simply generate a text file report.

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3.2.2.2. Windows based Programmer
For a windows programmer generate a ‘Standard’ report using ‘Job Configuration’ -
> ‘Card Detail’ and tick all of the cards shown in the window. Select the Generic –
Text Only printer you have installed and enter the file name you wish to save the
report as. For example you could use ‘A:\simplex jobs\Job Installation\xlg.txt’ if the
PC that has XLG C/S is not the same PC that has the 4100 programming software
(Hence you will need a floppy disk to transfer the file to the XLG C/S PC).
Use the figures below to guide you through the report generation procedure.
Choose the ‘Job
Configuration’ Report Type
Choose the ‘Card Details’
option from the Job
Configuration report.
Tick all cards that are in the
list

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Choose the ‘Standard’
Report format. This will
generate a print document
for preview.
Right click the ‘Print All
Pages’ button on the
toolbar. This will allow you
to select the Generic – Text
Only printer to print to file.
If you have correctly
installed the Generic – Text
Only printer to print to file
then you should see this
window. Enter the full path
that you wish to save the
file to. For example ‘a:\
simplex jobs\Job
Installation\xlg.txt’.

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3.3. Connecting the CCU3/C-4100
Com 1 on the CCU3/C-4100 connects to the 4100 Control/Display Panel on the
Simplex Panel.
Com 2 and Com 3 are CCUNet ports (RS422). They may be used together or
separately to connect to the CCUNet.
Figure 10: CCUNET Configuration
Figure 11: Direct to PC Configuration

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3.4. Cable Pinouts
3.4.1. CCU3/C-4100 to the Simplex Panel:
To connect a CCU3/C-4100 to a Simplex Panel use the following table.
4020/4100 Host Cable CCU3/C-4100
Com 1
4020 4100 Signal Signal Pin
Port A
TB1 Port B TB1 Port A TB1 Port B TB2 DB25 Pin
1 6 8 1 2 TXD RXD 6
3 8 6 3 3 RXD TXD 3
2 7 7 2 4 RTS CTS 5
4 9 5 4 5 CTS * RTS 2
5 10 4 5 7 GND GND 4
Table1.
Figure 12: Connection of CCU3/C-4100 to Terminals on the 4100 Motherboard.

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3.4.2. CCU3/C-4100 to the CCUNet:
There are 2 ports that communicate using the CCUNet protocol (Com 2 and Com
3). These ports are configured for RS422 operation. Pin 1, the Earth pin, may be
used to connect the shield on a shielded cable. Pin 4, the 0V pin may be required
in very (electrically) noisy environments to shield cable pairs, especially if the cable
is run over long distances. For long runs a 100 Ohm terminating resistor should be
connected between RX+ and RX-. Refer to Appendix B for the detailed cabling
information.
CCU3/C
6PIN
CCU3/C
6PIN
6 3
5 2
4 (optional) 4 (optional)
3 5
2 6
1 (optional) 1 (optional)
Table2. RS422 Cable Pinouts.
Figure 13. RS422 Cables
3.4.3. CCU3/C-4100 to 422 USB Interface Adaptor
To connect the CCU3/C-4100 to the PC, you will require an XLGraphics 422 USB
interface adaptor. (Part number: XLG-SWT-USB-422-U-CS)
The pinout is shown below.
CCU3/C
6PIN
USB Interface Adaptor
6PIN
1 Earth (Optional) 1 Earth (Optional)
5 Rx+ 2 Tx+
6 Rx- 3 Tx-
4 Common (Optional) 4 0V (Optional)
2 Tx+ 5 Rx+
3 Tx- 6 Rx-
Table 3

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3.4.4. Connecting the CCU3/C-4100 to Power
Connect the 24V DC power source to the supplied connector. The power connector
is easily identified as the largest 3-way plug.
These connections are written on the top of the unit.
Pin number Function
V+ 24V
V- COM
Earth
Table 4
3.4.5. Earth Connection
For correct installation and protection of the CCU3/C device the CCU3 must be
mounted on an earthed metal plate. This is important for correctly dissipating any
static discharge on the communication lines (as caused by an electrical storm) and
thereby preventing damage to this unit.
The Earth Flt Switch must be in the ON position for COM1, COM2 and COM3 for
earth fault to be reported to XLGraphics.

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4. Operation
4.1. Operation of LEDs
Each port has a Green and a Yellow LED. The green led flashes when data is
transmitted on the corresponding port. The yellow LED glows when there has been
supervision failure on the port or it is unable to make a connection. If a port has
been disabled in the software then neither LED will glow.
Port 1 (Simplex 4100 Interface RS232 port):
• Green LED Flashes to indicate Data Transmission.
• Yellow LED indicates Supervision failure.
o
Supervision failure if the corresponding device (001) on the local module
(017) is not disabled.
o
Ground Fault if the corresponding device (005) on the local module (017) is
not disabled.
Port 2 (connected to CCUNet):
• Green LED Flashes to indicate Data Transmission.
• Yellow LED indicates
o Supervision failure if the corresponding device (002) on the local module
(017) is not disabled.
o Ground Fault if the corresponding device (006) on the local module (017) is
not disabled.
Port 3 (connected to CCUNet):
• Green LED Flashes to indicate Data Transmission.
• Yellow LED indicates
o Supervision failure if the corresponding device (003) on the local module
(017) is not disabled.
o Ground Fault if the corresponding device (007) on the local module (017) is
not disabled.
Port 4 (Unused port):
• Green LED off.
•
Yellow LED off.
4.2. Supervision Relay
The CCU3/C-4100 will supervise the Simplex 4100 Interface connection. In the event
of supervision failure of the Simplex 4100 Interface or any CCUNet port that doesn’t
have it’s corresponding device disabled (017-002, 017-003), the relay on the CCU3/C-
4100 will operate. This can optionally be connected to an input on the Simplex for
annunciation of Simplex 4100 Interface fault.

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5. Configuring the CCU3/C-4100
Once the installation is done, you need to run CCUNET program to set up the
address. Note that CCUNET program should not be run simultaneously with XLG
C/S. Please refer to XLG CS Software Installation manual for installing the
CCUNET program ( V4.45 or later ).
First, you need to set up the comport. Go to Setup, select Coms. Ccu-Net Enabled
and High Speed Mode should be ticked. Choose the correct comport from the Port
section on the right.
Our CCUNET Address is for the CCUNET program itself. It should be set to an
address that is NOT the same as any of the CCUs in the CCUNET.
Press Apply to store the changes.
Figure 14. Setup page
Packets Sent and Packets Received indicate there are valid messages going out
and coming in, which means the communication between the CCUNET and CCUs
are operating correctly.
You can send messages to one or more CCUs by pressing Send button. If the
destination address is 0, it broadcasts the test message to all the CCUs on the net.
You can type a certain CCU address in the destination address in order to check
the communication to that CCU. If the communication is ok, you should see
received messages.
The Received Message area shows the latest received packet only and the
address from which that message is received.

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5.1. Changing the Address
Figure 15. CCUNET
The first time you press the Ping Address button, you will see a CCU3-4100 with
the address 99. Address 99 is the default factory address. To change the address
of the CCU, click on the CCU and press the “Configure” button.
Figure 16. Configure
Go to the CCU Setup tab.

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Figure 17. CCU Setup
Change the CCU Address. Then press the “Send Config” button. Please
remember that the Local Module is set to “17”. It is a factory setting. Do not change
this value, unless a fire panel you are connecting to is address 17. After changing
the address, you will need to close the configuration page and re-scan the network
as the CCU will no longer respond to configuration commands sent to the old
address.
7Use Jumper Address and Reboot on Network Fault are options for CCU1s, not
for CCU3s.
5.2. IO Devices
Figure 18. IO Devices
The CCU3 not only passes messages through the CCUNet it also is capable of
generating some events itself. The devices, which raise events, are arranged into
modules. Each module represents a board that the CCU3 controls, such as a
CCU3/IO expansion board, which may be plugged in. The local module (usually
17) contains the devices for the CCU3 board itself. Devices in the local module

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correspond to different inputs, for instance 001 to 004 correspond to the status of
the 4 comports. Each comport may be in supervision (Normal) or Supervision Fault
(Off-Normal).
You need to set up IO Devices if you want a fault to come through XLG when one
or more comports is in fault. In CCU3/C-4100, only 3 comports are in use, Com 1,
2, and 3. So you can disable Com 4.
Click on “17” tab for the local module.
Press Read Config to get the configuration for the currently displayed module.
Module Type should be Local.
Figure 19. Type
When you right click on Type, you will see 4 options. Digital means there are 2
states, Normal or Off Normal. Supervised means 3 states, Normal, Off Normal or
Supervision fault. Supervised is only used for CCU-IO modules. So here, you need
to set up 017-001 (COM1), 017-002 (COM2), and 017-003 (COM3) as Digital. 017-
009 is for the relay on the CCU3. For Ground fault indication set 017-005 (COM1),
017-006 (COM2), and 017-007 (COM3) to Trouble and set Options to Latching. If
you are not using the relay, you can leave 017-009 disabled.
The next thing to do is set Event. Whatever event you set here will come through to
XLG when that comport is in the Off Normal state. Right click on Event column,
and choose one of 7 events. If you set it to Trouble, you will see a Trouble event in
XLG when the comport is in the Off Normal state. ( Figure 20 )
Figure 20. Event
Press the Send Config button after you have made all the changes.