U-Line WINE CAPTAIN 2115R User manual

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©2006 U-Line Corporation
08/2006
Full Overlay Door Panel
Preparation and Installation
Instructions for
2175, 2115 & CLR2160 Models

www.U-LineService.com 208/2006
Full Overlay Door Panel
Door Panel Preparation
A full overlay door panel completely covers the
doorframe and handle to give a built-in appearance. See
your U-Line dealer for the optional Full Overlay Door
Panel Kit.
2175 Models:
P/N U-OL2175B -- Black
P/N U-OL2175W -- White
2115 & CLR2160 Models:
P/N U-OL2115B -- Black
P/N U-OL2115W --White
Appropriate hardware, Modified Handle, Replacement
Hinges and a copy of these instructions will be included in
the kit.
1. Cut the overlay to the following dimensions (see
Figure 1).
Full Overlay Dimensions:
2175 Models: 2115 & CLR2160 Models:
Width: 23-3/4" Width: 14-3/4"
Height: 29-3/4" Height: 29-3/4"
The door panel must not weigh more than 20 lbs.
IMPORTANT
Rear View of wood panel for right-hand hinge shown. Use
mirror image for left-hand hinges.
2. Create a relief ( Figure 1 ) for pivot plate by cutting
notch in top corner of overlay panel. Refer to Figure 2
for exact specifications.
Route notch in top corner of overlay panel as shown
(see Top and Side Views). Top of notch is entire depth
of panel, front to back.
Width: 31/32"
Depth: 1/8"
CAUTION
Be careful not to drill too deep! Drilling holes too deep
may destroy your door panel.
3. Drill hole for upper door hinge (top of panel) (see
Figure 2 , Top View).
0.177" diameter
(#16 drill) x 11/16" deep
4. Drill hole for lower door hinge (see Figure 2 , Bottom
View).
5/16" diameter x 1/4" deep
CAUTION
It is important to ensure that all drilled holes are drilled to
the correct depth in order to avoid splits in the wood
when hardware is installed.
Height
Width
31/32"
Relief Notch
for Pivot Plate
Rear View
of
Wood Panel
3/4"
1/8"
ULIN_0400_A
Figure 1
15/32"
3/8"
.125"
13/32"
31/32"
BOTTOM VIEW
BACK VIEW
SIDE VIEW
TOP VIEW
ø 0.177" (#16 Drill)
11/16" Deep
3/4" Min Ref
1/4" Ref
3/8"
11/16"
Ref
ø 5/16"
x1/4" Deep
Chamfer 1/32" x45°
ULIN_0401_A
Figure 2

08/2006 3www.U-LineService.com
Installation Instructions
Removing Existing Door
1. Remove the door shelves by first pulling shelves up at
a 45° angle, then straight out.
2. Remove top hinge screw pin (Phillips screwdriver).
Remove the door by tilting forward and lifting off the
bottom hinge pin.
3. Pull door gasket out of the groove (top edge of door
only). Start in the middle and pull outward, moving
toward the edge (see
Figure 3 ). This may take some
force.
4. Remove the two screws located on both sides of the
handle.
5. Remove the handle and discard. (This handle will be
replaced with the Overlay Handle included in the Full
Overlay Door Panel Kit.)
6. Slide the existing door panel out of the doorframe.
Attaching the Full Overlay Panel
1. Place and tape the existing door panel on the back of
the overlay panel (see Figure 5) and drill holes
through both panels according to Figure 6. Remove
tape adjoining the panels and enlarge the six holes in
the steel (black/white vinyl color) panel using a 0.201"
(#7) drill.
2. If a user-supplied cabinet handle will be used, attach its
hardware to the overlay panel at this time.
3. Attach the door panel to the overlay panel using #10 x
5/8" wood screws and nylon spacers. The nylon spacers
fit between the overlay panel and the door panel as
shown in
Figure 7 . The spacers allow the original
door panel to slide back into the 1/4"-thick door
reveal (channel).
New Handle
Old Handle
ULIN_0403_A
Figure 3 Figure 4
Removed
Door Panel
Top of
Wood Panel
Back of
Wood
Panel
Side of
Wood Panel
Tape
1-3/4" Top
3/8"
Both Sides
Figure 5
28-7/8"
1"
1"
±1/4"
15-9/16" ±1/4"
2-5/8" ±1/4"
Drill ø 5/32" x 3/8" Deep
7 Places Model 2175
6 places Model 2115 and CLR2160
For use with #10 x 5/8"
Wood Screw and Nylon Spacer
11-7/8±1/32
For use on
Model 2175 Only ULIN_0402_A
Figure 6

www.U-LineService.com 408/2006
4. Remove the existing bottom pivot plate and replace
with the Full Overlay pivot plate (see
Figure 8 ).
IMPORTANT
Door panel and overlay panel must be aligned properly or
the door will not operate correctly.
Assembling the Door
1. Install the assembled panel by sliding the original door
panel back into the doorframe.
2. Replace the Overlay Handle and secure with the two
screws removed in Step 4 under Removing Existing
Door.
3. Attach Overlay cap to door, opposite side of where
hinges will be (see
Figure 9 ).
4. Attach Top Pivot Plate to door handle, on side where
hinges will be. Use the two #8-32 x 1/2" Flat Head
Phillips screws (Black) supplied with kit (see
Figure 10 ).
5. Starting at the corners and working toward the center,
push the door gasket back into place.
Installing the Door
1. Remove the existing hinges from the unit, saving the
door closure assembly.
2. Install the new Replacement Top Hinge onto the unit
(see Figure 11 ).
3. Install the pivot post into the new Replacement Bottom
Hinge (using the Phillips screwdriver) and install the
hinge onto the unit.
4. Replace the door closure assembly onto the bottom
pivot post (see
Figure 12 ). Be sure that bosses on
closers align with holes in hinge and hinge plate.
#10 x 5/8"
Round Head Screw
Seven Required
Typical
Wood Panel
Door Panel
Plastic Spacer
Seven Required
Figure 7
#8-32 x3/8" SEMS Hex Screw
Two Places
Wood Panel Bottom Pivot Plate
(5/8" Longer Than
Existing Bottom Pivot Plate,
Flush Side Facing Out)
Existing
Door
Existing Bottom Pivot Plate
(Remove and Discard)
Figure 8
3/4" Wood Panel
Overlay Cap
Replacement Handle
Figure 9
3/4" Wood Overlay
#8-32 x 1/2" Flat Head Screws
Black, Two Places
Top Pivot Plate
Screw to attach Handle
Removed in step 4
Figure 10
Top Pivot Plate
#8-32 x1/2"
Flat Head Screw
Three Places
Door Panel
Wood Panel Top Hinge Plate
(5/8" Longer than Existing Top Hinge Plate)
Pivot Post
ULIN_0405
Figure 11

08/2006 5www.U-LineService.com
IMPORTANT
Pivot posts must be cleaned. Closers must also be clean
and greased to ensure proper operation.
5. Place the modified door onto the pivot post.
6. Position door and install the pivot post into the top
hinge (using the Phillips screwdriver).
7. Adjust door as needed for proper closure.
8. Check to see that light goes off when the door closes.
9. Reinstall the door shelves by lining up the bosses and
first pushing straight in, then down at a 45° angle.
Checking Door Alignment
The unit’s door is aligned at the factory before shipment.
However, its alignment could have been disturbed during
shipment or during door panel installation.
IMPORTANT
Properly aligned, the door should be 1/8" below the top of
the unit’s cabinet, NOT flush with the top (see
Figure 13 ).
1. Compare the top edge of the door to the top edge of
the cabinet.
2. If the door edge is 1/8" below and parallel to the top of
the cabinet, the door is aligned. If it is not, note
whether the side opposite the hinge needs to be moved
UP or DOWN, and use the following procedure.
Note: If door is adjusted correctly, but panel is not square
with the adjacent cabinets, slight adjustments can be
made by drilling the holes in the vinyl coated steel panel
slightly oversized. See Figure 6 on Page 3.
Adjusting Door Alignment
1. Remove top hinge screw
pin (Phillips screwdriver,
see Figure 14). Remove
door by tilting forward
and lifting off bottom
hinge pin.
2. With door upside-down,
loosen but do not remove
the two screws on the
door’s bottom hinge plate.
3. See
Figure 15 . If the top far edge of the door needs to
move UP, move the hinge plate toward the outside of
the door and retighten screws. If the top far edge of the
door needs to move DOWN, move the hinge plate
toward the inside of the door and retighten screws.
4. Mount the door to recheck alignment and repeat Steps
2 and 3 if further adjustment is necessary.
5. When top edge of door is parallel to top edge of
cabinet, remove the door and ensure the two screws
are secure.
6. Remove the door closers from the bottom hinge, clean
thoroughly and lubricate the mating surfaces with
petroleum jelly.
Existing Door
Boss
#8-32 x 1/2" Flat Head Screw
Three Places
Wood Panel Bottom Hinge Plate
(5/8" Longer than Existing Bottom Hinge Plate)
Door Closure Top
Door Closure
Bottom
Boss
Pivot Post
Figure 12
1/8"
Figure 13
Figure 14
Slotted
Mounting
Holes
Raise
Outside
Door Edge
Lower
Outside
Door Edge
Wood Overlay
Notches
(Must Face Toward
Center of Door)
Existing Door
Door Gasket
Figure 15

©2006 U-Line Corporation
Publication No. 30137
08/2006 Rev. D
U-Line Corporation, located in Milwaukee, WI, is a family operated manufacturer of built-in
undercounter icemakers, Combo®icemaker/refrigerators, Wine Captain®wine storage units,
refrigerators, refrigerated drawers and refrigerator/freezers.
For more than four decades, U-Line has distinguished itself as the leader in built-in
undercounter ice making, refrigeration and wine storage appliances.
7. Reinstall the closers, lining
up the bosses with holes in
hinge and hinge plate (see
Figure 16 ).
8. Mount the door and install
top hinge pivot pin.
Who to Call
Service Information
If the need for service arises, call the U-Line Customer
Care Center directly @ 800-779-2547. To ensure accurate
assistance, please have your Model Number and Serial
Number and an explanation of the problem. The Model
and Serial Number plate is located inside unit at upper
right hand corner.
If you need to locate a service company, you can go online
at www.U-LineService.com and search for a service
company by zip code.
Door
Closure
Inserts
Boss
Wood
Overlay
Existing
Door
Figure 16