Ultra chef UC500RSB User manual

ULTRA CHEF
ULTRA CHEF
accessories
Model # UC500RSB
OWNER’S MANUAL
ULTRA CHEF
ULTRA CHEF
accessories
ULtRA ChEf
Gas Grill
• IF A REPLACEMENT IS NECESSARY, PLEASE CONTACT EITHER OUR CUSTOMER SERVICE DEPARTMENT OR YOUR LOCAL DEALER.
• THE USE OF UNAUTHORIZED PARTS CAN CREATE UNSAFE CONDITIONS AND ENVIRONMENT.
• FOR OUTDOOR USE ONLY.
• READ THE MANUAL CAREFULLY BEFORE ASSEMBLING AND OPERATING THE APPLIANCE.
• ACCESSIBLE PARTS MAY BE VERY HOT. KEEP YOUNG CHILDREN AWAY.
• RETAIN THE MANUAL FOR FUTURE REFERENCE.
• REMOVE ANY TRANSIT PROTECTION BEFORE ASSEMBLING AND OPERATING THE APPLIANCE.
• THIS APPLIANCE MUST BE KEPT AWAY FROM INFLAMMABLE MATERIALS.
• PLEASE WEAR PROTECTIVE GLOVES WHEN HANDLING PARTICULARLY HOT COMPONENTS.
• PLEASE READ THE CARE AND WARRANTY INFORMATION CAREFULLY BEFORE USE.
• MOCHT VERVANGING NODIG ZIJN, NEEM a.u.b. ÓF CONTACT OP MET ONZE AFDELING KLANTENSERVICE ÓF MET UW PLAATSELIJKE DEALER.
• GEBRUIK VAN NIET-GEAUTORISEERDE ONDERDELEN KAN LEIDEN TOT ONVEILIGE SITUATIES EN OMGEVING.
• ALEEN VOOR GEBRUIK BUITENSHUIS.
• LEES VÓÓR MONTAGE EN GEBRUIK DE GEBRUIKSAANWIJZING NAUWKEURIG DOOR.
• VRIJ BEREIKBARE ONDERDELEN KUNNEN ERG HEET ZIJN. BUITEN BEREIK VAN JONGE KINDEREN HOUDEN.
• BEWAAR DE GEBRUIKSAANWIJZING OM LATER NA TE KUNNEN SLAAN.
• VERWIJDER ALLE TRANSPORTBESCHERMING VÓÓR MONTAGE EN GEBRUIK VAN DIT TOESTEL.
• DIT TOESTEL MOET UIT DE BUURT VAN ONTVLAMBARE MATERIALEN WORDEN GEHOUDEN.
• DRAAG a.u.b. BESCHERMENDE HANDSCHOENEN, IN HET BIJZONDER BIJ HET HANTEREN VAN HETE ONDERDELEN.
• LEES a.u.b. VÓÓR GEBRUIK DE GEBRUIKS- EN GARANTIE-INFORMATIE ZORGVULDIG DOOR.
• WENDEN SIE SICH AN UNSEREN KUNDENDIENST ODER IHREN LOKALEN HÄNDLER, UM INFORMATIONEN ZUR BESTELLUNG VON
ERSATZ TEILEN ZU ERHALTEN.
• DIE VERWENDUNG VON NICHT AUTORISIERTEN TEILEN KANN ZUR ENTSTEHUNG GEFÄHRLICHER BEDINGUNGEN UND UMGEBUNGEN FÜHREN.
• NUR FÜR DEN GEBRAUCH IM FREIEN.
• LESEN SIE DIESES HANDBUCH VOLLSTÄNDIG DURCH, BEVOR SIE DAS GERÄT MONTIEREN UND IN BETRIEB NEHMEN.
• ZUGÄNGLICHE TEILE KÖNNEN SEHR HEISS SEIN. KLEINE KINDER VOM GRILL FERNHALTEN.
• BEWAHREN SIE DIESES HANDBUCH ZUR WEITEREN REFERENZ AUF.
• ENTFERNEN SIE JEGLICHE TRANSPORTVERPACKUNG, BEVOR SIE DAS GERÄT MONTIEREN UND IN BETRIEB NEHMEN.
• DIESES GERÄT VON BRENNBAREN MATERIALIEN FERNHALTEN. BEIM UMGANG MIT BESONDERS HEISSEN KOMPONENTEN SOLLTEN
SCHUT ZHANDSCHUHE GETRAGEN WERDEN.

2
Technical information
ModelUC500RSBPSS
ApplianceCategoryI3+(28‐30/37)I3B/P(30)

Countries
BE,CH,CYCZ,ES,FR,GB,GR,HU,IE,IT,LT,LU,
LV,PT,SK,SI
BG,CY,CZ,DK,EE,FI,HR,HU,
IS,IT,LT,LU,MT,NL,NO,RO,
SE,SI,SK,TR
TypeofgasG30G31G30/G31
GasPressure20‐30mbar37mbar30mbar
TotalHeatInput(Hs)21.50kW
(1557.46g/h)
21.50kW
(1536.60g/h)
21.50kW
(1557.46g/h)
main0.97mm0.97mm0.97mm
side0.89mm0.89mm0.89mm

Injector
rear0.97mm0.97mm0.97mm
SerialNo:
NapoleonApplianceCorporation,214BayviewDrive,Barrie,ON,CanadaL4N4Y8
0063/10


Identificationcode:0063BU7081
(*Injectorsizemarkedclearlyontheburnervalve)

IMPORTANT:
Readthefollowinginstructionscarefullyandbesureyourbarbecueisproperlyinstalled,assembledandcared
for.Failuretofollowtheseinstructionsmayresultinseriousbodilyinjuryand/orpropertydamage.

Ifyouhaveanyquestionsconcerningassemblyoroperation,consultyourdealerorLPGGasCompany.

Neverstoreasparecylinderunderthebarbecueshelvesorinsidethetrolleyhousing.AnyLPGcylindernot
attachedtotheBBQforuseshouldbestoredoutdoorsandwellawayfromtheappliance.


*Thisapplianceisnotintendedtouseonrecreationalvehiclesoramarineenvironment.
*Donotputgascylinderinsidethecabinetforusing.
*Themaximumloadingweightforthesideburnerandsidetableis20pounds(9kgs).Pleasedonotplace
anythingmorethan20pounds(9kgs)onthesideburnerorsidetable.


3

CLEARANCETOCOMBUSTIBLES
Alwaysmaintain915mmminimumclearancetocombustiblematerialsattherearandsidesoftheBBQ.

DonotusethisBBQunderoverheadcombustiblesurfaces.


4
PartsDiagram

5
PartsList

6
*1.
*2.
Liftleftcartpanel(8)ontoleftsideofbottompanel.Securecartpanelandbottompanel
usingthreeM6X10screws(15).
Attachlockingcasters(13)andunlockingcaters(14)tofeetofbottompanel(12).Unlocking
castersinfrontsideandlockingcastersinbackside.SecurecastersusingfourM6X10
screws(15)foreachcaster.Tightenusingaspanner.

7
*3.
*4.
Liftrightcartpanel(9)ontorightsideofbottompanel.
SecurecartpanelandbottomusingthreeM6X10screws(15).
Putrearpanel(11)betweenrightcartpanelandleftcartpanelfrombackofthe
cart.SecurerearpanelusingtwoM6X10screws(15)oneachsideoflegs.

8
*5.
*6.
Assembledoorbrace(10)onfronttopofcart.SecurebraceandcartpanelsusingtwoM6X10
screws(15)oneachsideoflegs.
Assembleleftandrightdoor(16，17).

9
Carefullylowertheheadunit(6)ontothecartbetweenthetwobraces.Alignthetwo
holesoneachsideofthegrillheadwiththetwoholesoneachbraceusingtwoM6X10
screws(15)oneachsideofcartbrace.
Attachtheleftfrontshelfpanel(5)totheleftshelf(4)withM6X10screws(15)
*7.
*8.
Thissteprequirestwopeopletoliftandpositionheadunit(6)ontocart.

10
Before assembling left side shelf (4) and right side burner shelf (6), loosen the
screw on the left and right side plate of the head unit (5). Lift left side shelf and
right side burner shelf and put down vertically. Side shelf and side burner
shelf locked on the head unit. Tighten the loose screw and secure using four
M6X10 screws (11) on each side shelf.
*9.
Pleasenotethesideshelvesmayappeartobe‘warped’beforetheyareattachedtothehead

unit.Thisisperfectlynormalandwillbecomerigidoncetheyareattached.

11
*10.
*11.
Instructionforfixingcastironburner(19)ontherightsideshelf.
Openthelidonrightsideshelfandputthecastironburner(19)inthehole.Connect
theburnerwiththeconnectornearby.SecuretheburnerusingtwoM4X8screws(20).
Installelectrodeofrightsideburner.
CheckandmakesuretheS/Sgasflowtubeofthecast
ironburnerisclearofdebrisbeforeassembly!
2xM4X6
Connector
Igniterlead
Ignitionwireelectrode

12
*12.
*13.
Placetheflametamers(3)overtheburners.
Placecookinggrates(2)intogrillbottom.
Grateswirerunningfronttobackshouldbefacingupward,sidetosidewires
downward.

13
Legwire
*14.
*15.
Toassemblewarmingrack(1),insertlegwiresintoholeson
leftandrightsidepanelofmainbody.
Hangoilbox(18)rightunderholeofoiltray.
Oiltray

14
*16.
*17.
Connectgasregulatorandgashoseassemblytoconnectorofleftsideofgrill
mainbody.Securehoseandconnectorusingspanner.
NOTE:alwayscheckleakagewithsoapywater!
Intheunlikelyeventofthepiezoelectricignitionnotworking,usethemanual
lightingfunctionfoundintheinsideofthedoor.Carefullyplaceamatchintothe
topofthelightingpoleandlightasshown.

15
*18.
Pleasenoterearburnershouldnotbeusedwiththeroastinghoodclosed.
InfraredrearburnerforIcon500TS.
Infraredbackburner

16
zDONOTusetherearbackwithallothersburnersatthesametime.
CONNECTINGTHEGASCYLINDERTOTHEAPPLIANCE
Thisapplianceisonlysuitableforusewithlow‐pressurebutane,propaneorLPGmixturegas
andfittedwiththeappropriatelow‐pressureregulatorviaaflexiblehose.Thebarbecueissettooperate‐
*28mbarregulatorwithbutanegas
*37mbarregulatorwithpropanegas
DO

zUsespannertotightenallgasfittings.

zCheckgashoseandlineconnectionfordamage,
cutsorcrackseachtimebeforeusingthe
appliance.

zAlwaysleaktestwithsoapywater.

zCheckmainburnersregularlyforinsectnests
suchasspiders,ants,etc.Nestsaredangerous
andneedtobefullycleaned.

zUsetheapplianceinwellventilatedareas.

zCooltheappliancebeforereplacinganylidor
cover.

zAccessiblepartsmaybeveryhot.Alwayskeep
childrenawayfromtheappliance.

zHavethegascylinderfilledbyanauthorized
Propanesupplier.

zAlwayswearprotectivegloveswhenhandling
hotcomponents.

zClosethegascylindervalveaftereachuse.

zCleanthegreasetrayregularly.

zKeeptheapplianceawayfromcombustible
material,gasoline,flameliquidsorvapours.

z“Burningoff”thebarbecueaftereveryuse(for
approx15minutes)willkeepexcessivefood
residuetoaminimum.
DONOT
zLeanoverappliancewhenlighting.
zLeavecookingfoodunattended.
zStorecombustiblematerial,gasolineorflammable
liquidsorvapourswithinvicinityofbarbecue.
zUseappliancewithanycoveron.
zUseplasticorglassutensilsonthebarbecue.
zUsetheapplianceinstrongwinds.
zDismantlecontrolvalves.
zTestforgasleakswithanakedflame.
zStoresparegascylindersinthecabinet.
zLaythegascylinderdown(alwayskeepupright).
zUseapplianceindoors.
zModifytheconstructionsoftheapplianceorthe
sizeofanyburner,injectororificeoranyother
components.
zMovetheapplianceduringuse.
zObstructanyventilationoftheappliance.
zAllowtheflexiblegassupplyhoseoranyelectrical
cordtocomeincontactwithanyheatedsurfaceof
theappliance.
zUsecharcoaloranyothersolidfuelinthis
appliance.
zDisconnectanygasfittingswhiletheapplianceis
inuse.
zUsearustyordentedgascylinderwithadamaged
gasvalve.

17
*30mbarora50mbarregulatorwithLPGmixture

PleaseconsultyourLPGdealerforinformationregardingasuitableregulatorforthegascylinder.
RegulatorandHose
UseonlyregulatorandhoseapprovedforLPGasattheabovepressures.Thelifeexpectancyofthe
regulatorisestimatedas10years.Itisrecommendedthattheregulatorischangedwithin10yearsof
thedateofmanufacture.
Theuseofwrongregulatororhoseisunsafe;alwayscheckthatyouhavethecorrectitems
beforeoperatingthebarbecue.

Thehoseusedmustconformtotherelevantstandardforthecountryofuse.Thelengthofthehosemustbe
0.7meters(minimum)and1.5meters(maximum).Wornordamagedhosemustbereplaced.Ensurethatthe
hoseisnotobstructed,kinked,orincontactwithanypartofthebarbecueotherthanatitsconnection.Itis
recommendedthatthehoseischangedwithin1yearofthedateofmanufacture.
StorageofAppliance
Storageofanapplianceindoorsisonlypermissibleifthecylinderisdisconnectedandremovedfromthe
appliance.Whentheapplianceisnottobeusedforaperiodoftimeitshouldbestoredinitsoriginal
packagingandstoredinadrydustfreeenvironment.
GasCylinder
Thegascylindershouldnotbedroppedorhandledroughly!Iftheapplianceisnotinuse,thecylindermustbe
disconnected.Replacetheprotectivecaponthecylinderafterdisconnectingthecylinderfromtheappliance.

Cylindersmustbestoredoutdoorsinanuprightpositionandoutofthereachofchildren.Thecylindermust
neverbestoredwheretemperaturescanreachover50°C.Donotstorethecylindernearflames,pilotlights
orothersourcesofignition.DONOTSMOKEwhileusing.

18
ConnectiontoAppliance
Beforeconnection,ensurethatthereisnodebriscaughtintheheadofthegascylinder,regulator,burnerand
burnerparts.

Spidersandinsectscannestwithinandclogtheburnertubes.Acloggedburnercanleadtoafirebeneath
theappliance.

Cleanburnerholeswithaheavy‐dutypipecleaner.

Fitthehosetotheapplianceusingaspannertotightenitontotheconnectionthread.Ifthehoseisreplaced
itmustbesecuredtotheapplianceandregulatorconnectionswithhoseclips.Disconnecttheregulatorfrom
thecylinder(accordingtothedirectionssuppliedwiththeregulator)whenthebarbecueisnotinuse.

TheBarbecuemustbeusedinawell‐ventilatedarea.Donotobstructtheflowofcombustionairtothe
burnerwhenthebarbecueisinuse.ONLYUSETHISBARBECUEOUTDOORS.

BEFOREUSECHECKFORLEAKS

Nevercheckforleakswithanakedflame,alwaysuseasoapywatersolution
ToCheckforLeaks
Make2‐3fluidouncesofleakdetectingsolutionbymixingonepartwashingupliquidwith3partswater.
Ensurethecontrolvalveis“OFF”.
ConnecttheregulatortothecylinderandON/OFFvalvetotheburner,ensuretheconnectionsaresecurethen
turnONthegas.
Brushthesoapysolutionontothehoseandalljoints.Ifbubblesappearyouhavealeak,whichmustbe
rectifiedbeforeuse.
Retestafterfixingthefault.TurnOFFthegasatthecylinderaftertesting.
Ifleakageisdetectedandcannotberectified,DOnotattempttocureleakagebutconsultyourgasdealer.

19
LIGHTINGYOURBARBECUE

Thisbarbecueisdesignedforuseoutdoors,awayfromanyflammablematerials.Itisimportantthatthere
arenooverheadobstructionsandthatthereisaminimumdistanceof1mfromthesideorrearofthe
appliance.Itisimportantthattheventilationopeningsoftheappliancearenotobstructed.Thebarbecue
mustbeusedonalevel,stable,non‐flammablesurface.Theapplianceshouldbeprotectedfromdirect
draughtsandshallbepositionedorprotectedagainstdirectpenetrationbyanytricklingwater(e.g.rain).Parts
sealedbythemanufacturerorhisagentmustnotbealteredbytheuser.Nomodificationsshouldbemade
toanypartofthisbarbecueandrepairsandmaintenanceshouldonlybecarriedoutbyaregisteredservice
engineer.
ForSafeUseOfYourGrillAndToAvoidSeriousInjury:
∙DONOTletchildrenoperateorplayneargrill.
∙KEEPgrillareaclearandfreefrommaterialthatburn.
∙DONOTblockholesinbottomorbackofgrill.
∙Checkburnerflamesregularly.
∙Usegrillinwell‐ventilatedspace.NEVERuseinenclosedspacessuchascarport,garage,porch,coveredpatio,or
underanoverheadstructureofanykind.
∙DONOTusecharcoalorceramicbriquettesinagasgrill.(Unlessbriquettesaresuppliedwithyourgrill)
∙USEgrillatleast3ft.fromanywallorsurface.Maintain10ft.clearancetoobjectsthatcancatchfireorsourcesof
ignitionsuchaspilotlightsonwaterheaters,liveelectricalappliances,etc.

∙Apartmentdwellers:
CheckwithmanagementtolearntherequirementsandfirecodesforusinganLPGasGrillinyourapartment
complex.Ifallowed,useoutsideonthegroundfloorwithathree(3)footclearancefromwallsorrails.DONOT
useonorunderbalconies.
∙NEVERattempttolightburnerwithlidclosed.Abuildupofnon‐ignitedgasinsideaclosedgrillishazardous.
∙NEVERoperategrillwithLPTankoutofcorrectpositionspecifiedinassemblyinstructions.

∙AlwayscloseLPTankvalveandremovecouplingnutbeforemovingLPTankfromspecifiedoperationposition.

20
LightingInstructions:
1. Readinstructionbeforelighting.
2. OpenthelidandmakesurealltheknobsareontheOFFposition.
3. Connecttheregulatortothegasbottle.Turnthegassupply“ON”atthecylinder.Checkwiththeuseof
soapywaterforanygasleakagebetweenthebottleandtheregulator.
4. PushdownandturntheknobanticlockwisetoHIGHposition(aclickingsoundisheard).Thusthe
burnercouldbelit.Iftheburnerdoesnotlight,repeatthisprocess.
5. AdjusttheheatbyturningtheknobtotheHigh/Lowposition.
6. Tolightupotherburners,repeatthesameprocessfortheadjacentburnerandcontinueinsequence
untilalltheburnersarelit.
7. ToturnerthebarbecueOFFturnthecylindervalveorregulatorswitchtothe“OFF”positionandthen
turnallofthecontrolknobsontheapplianceclockwisetothe“OFF”position.
1.Neverlightorusethesideburnerwiththesideburnerlidintheclosedposition.
2.Neverattempttothelightthesideburnerwithapotovertheburner.Lightthe
burnerfirst,andthenplacethepotovertheburner.
3.Thesideburnerisdesignedforpotswithadiameterof60‐260mm.
4.Sideburnerlidcannotbeusedasworktable,donotputanythingonthesideburner
lidevenwhenitisnotinuse.
5.Donotusethebackburnerwithotherburnersatthesametime.
Ifanyburnerfailstoignite,turnthecontrolknoboff(clockwise)andalsoturnthecylindervalveoff.Wait
fiveminutesbeforeattemptingtorelightwithignitionsequence.Neverusethesideburnerwiththelidinthe
closedposition.Neverattempttolightthesideburnerwithapotovertheburner.Lighttheburnerfirst,and
thenplacethepotovertheburner.

Beforecookingforthefirsttime,operatethebarbecueforabout15minuteswiththelidclosedandthegas
turnedonHIGH.Thiswill“heatclean”theinternalpartsanddissipateodourfromthepaintedfinish.(The
colourofcookingareamaychangealittle.Thisisnormalanditisthenatureofmaterial)


CleanyourbarbecueaftereachUSE.DONOTuseabrasiveorflammablecleaners,asitwilldamagetheparts
oftheproductandmaystartafire.Cleaninwarmsoapywater.