Ultraflex Easy Melt Air 1G User manual

UPT Series Easy Melt
Operation Manual
Version 1.2 1
www.ultraflexpower.com
Desktop Melter
Product Model:
Easy Melt Air 1G - Air cooled Desktop Melter, 1kg Gold
Part Number:
0UPT-016-600-00
Operation Manual

UPT Series Easy Melt
Operation Manual
Version 1.2 2
www.ultraflexpower.com
TABLE OF CONTENTS:
1 GETTING STARTE GUI E ................................................................................................................................... 3
1.1 SAFETY INSTRUCTION .............................................................................................................................. 3
1.1.1 IMPORTANT NOTES ............................................................................................................................ 3
1.1.2 SAFETY PRECAUTIONS ........................................................................................................................ 4
1.1.2.1 ELECTRICAL SHOCK HAZARDS ........................................................................................................ 4
1.1.2.2 GROUNDING ................................................................................................................................. 4
1.1.2.3 SAFETY AND PRECAUTION SYMBOLS USED IN THIS MANUAL ......................................................... 5
1.1.2.4 MAGNETIC FIELD ........................................................................................................................... 5
1.2 INSTALLATION AN START UP ................................................................................................................. 5
1.2.1 INSTALLATION PROCE URE ................................................................................................................ 5
1.2.2 UNPACKING AN INSPECTION ............................................................................................................ 6
1.2.3 SELECTING THE EVICE SITE ............................................................................................................... 6
1.2.4 COOLING REQUIREMENTS .................................................................................................................. 6
1.2.5 AC INPUT CONNECTION ..................................................................................................................... 6
1.2.6 START-UP ........................................................................................................................................... 7
1.2.7 USING THE MACHINE ......................................................................................................................... 7
1.3 MAINTENANCE........................................................................................................................................ 8
1.3.1 SCHE ULING ........................................................................................................................................... 8
1.3.2 PERSONNEL ........................................................................................................................................ 8
1.3.3 INSPECTION AN MAINTENANCE PROCE URE ................................................................................... 8
2 PRO UCT SPECIFICATIONS AN FEATURES ......................................................................................................... 9
2.1 PRO UCT SPECIFICATIONS ...................................................................................................................... 9
2.1.1 OVERVIEW ......................................................................................................................................... 9
2.1.2 EVICE SPECIFICATIONS TABLE ........................................................................................................... 9
2.1.3 CONNECTION IAGRAM ................................................................................................................... 10
2.2 CONTROLS AN OPERATION ................................................................................................................. 11
2.2.1 CONTROL PANEL OVERVIEW ............................................................................................................ 11
2.2.2 CONTROLS AN IN ICATORS ........................................................................................................... 11
2.2.3 REGULATION MO ES AN SYSTEM STATUSES .................................................................................. 12
2.2.4 MENUS AN NAVIGATION ............................................................................................................... 13
2.2.4.1 Main M nu Navigation ................................................................................................................ 13
2.2.4.2 H at ON M nu Navigation .......................................................................................................... 13
2.2.4.3 SYSTEM MENU Navigation .......................................................................................................... 15
2.2.4.4 EXTENDED MENU Navigation ...................................................................................................... 16
2.2.5 CONTROL MO ES............................................................................................................................. 19
3 TUNING AN TROUBLESHOOTING .................................................................................................................... 19
3.1 LOA TUNING GUI E ............................................................................................................................ 19
3.2 SERVICE AN TROUBLESHOOTING ........................................................................................................ 19
3.3.1 ERROR MESSAGES ............................................................................................................................ 19
3.3.2 GENERAL .......................................................................................................................................... 21
3.3.3 SERVICE CONTACT INFORMATION .................................................................................................... 21
Appendix A: RECOMMEN E SPARE PARTS KIT ................................................................................................... 22
Appendix B: ACCESSORIES ................................................................................................................................... 22

UPT Series Easy Melt
Operation Manual
Version 1.2 3
www.ultraflexpower.com
1GETTING STA TED GUIDE
1.1 SAFETY INST UCTION
1.1.1 IMPO TANT NOTES
1. This manual is valid only for the Model and the associated Revision number(s) specified in the cover sheet of this
manual. A Change Page may be included at the end of the manual. All applicable changes are documented with
reference to the equipment Revision and Serial number. Before using this Instruction Manual, check your equipment
nameplate to identify your Model and Revision number. If in doubt, contact your nearest Ultraflex Representative;
2. This document contains information proprietary to Ultraflex. All rights are reserved. No part of this document
may be reproduced, transmitted, processed or recorded by any means or form, electronic, mechanical, photographic
or otherwise, nor be released to any third party without the express written consent of Ultraflex;
3. In this document period “.” will be used as a decimal point delimiter.
4. ata subject to change without notice;
5. All Information contained in this manual is the latest information available at the time of printing. The right is
reserved to make changes at anytime without notice. Ultraflex makes no warranty of any kind with regard to this
material and assumes no responsibility for any errors that may occur in this manual;
6. Safety First!
YOU AND NOT THIS MANUAL A E EPONSIBLE FO ALL SAFETY
P ECAUTIONS
This manual is for reference purposes only. Personnel should be trained on proper operation of this equipment
before using. Only authorized personnel may perform any troubleshooting or repair on any ULTRAFLEX
manufactured equipment. Failure to comply will void warranty.
Please, contact the ULTRAFLEX Service epartment before servicing any ULTRAFLEX equipment.
Lethal voltages may be present in equipment surrounding and/or connected to this equipment. Read the following
warnings carefully and study this entire manual before operating the system. Failure to observe warnings may result
in equipment damage, serious personal injury, or death.
If the equipment is used in a manner not specified by this manual, the protection provided by the equipment may be
compromised and damage to the unit may occur.
1. Only qualified persons who have been trained in the operation of this equipment and are familiar with the
technology should be permitted to operate the system;
2. Installation, assembly, inspection maintenance and servicing are to be performed by authorized personnel only;
3. Always have the Power Supply completely powered OFF and locked out before performing any service, inspection
or maintenance;
4. Even with the Power Supply OFF, live voltages still exist within the cabinet. Always power OFF and lock out the
external power source to ensure no one can accidentally energize it;
5. Ensure that all external wiring conforms to applicable codes;
6. Obey all warnings and use good common sense;

UPT Series Easy Melt
Operation Manual
Version 1.2 4
www.ultraflexpower.com
1.1.2 SAFETY P ECAUTIONS
1.1.2.1 ELECT ICAL SHOCK HAZA DS
This manual is written for personnel familiar with the technology pertaining to the operation of induction heating
equipment. Such personnel should be thoroughly familiar with the hazards associated with this equipment and
electrical equipment in general, and they should have received proper safety procedure training.
Hazardous voltages are present within this product during normal operation. The product should never be operated
with the cover removed unless equivalent protection of the operator from accidental contact with hazardous
internal voltages is provided. Operators must be trained in its use and exercise caution as well as common sense
during use to prevent accidental shock.
THERE ARE NO OPERATOR SERVICEABLE PARTS OR ADJUSTMENTS WITHIN THE PRODUCT
ENCLOSURE. REFER ALL SERVICING TO TRAINED SERVICE TECHNICIAN.
SOURCE POWER MUST BE REMOVED FROM THE PRODUCT PRIOR TO PERFORMING AN
SERVICING.
THIS PRODUCT IS DESIGNED FOR USE WITH NOMINAL A-C MAINS VOLTAGES INDICATED ON
THE RATING NAMEPLATE.
1.1.2.2 G OUNDING
This product is a Class 1 device which utilizes protective grounding to earth to ensure operator‘s safety.
PROTECTIVE EARTHING CONDUCTOR TERMINAL -This symbol indicates the point on the
product to which the protective grounding conductor must be attached.
EARTH (GROUND) TERMINAL -This symbol is used to indicate a point which is connected to the
PROTECTIVE EARTHING TERMINAL. The component installer/assembler must ensure that this
point is connected to the PROTECTIVE EARTHING TERMINAL.
CHASSIS TERMINAL -This symbol indicates frame (chassis) connection, which is supplied as a
point of convenience for performance purposes. This is not to be confused with the protective
grounding point, and may not be used in place of it.

UPT Series Easy Melt
Operation Manual
Version 1.2 5
www.ultraflexpower.com
1.1.2.3 SAFETY AND P ECAUTION SYMBOLS USED IN THIS MANUAL
A WARNING symbol alerts you to a hazard that may result in equipment damage, personal injury, or
death. Carefully read the instructions provided WARNING and follow all safety precautions.
A CAUTION symbol alerts you that the system may not operate as expected if instructions are not
followed.
1.1.2.4 MAGNETIC FIELD
WARNING: MAGNETIC FIELD!
CAN BE HARMFUL TO PACEMAKER WEARERS AND PEOPLE WITH METALLIC IMPLANTS!
PACEMAKER AND METALLIC IMPLANTS WEARERS STA BACK 30sm (12in)!
1.2 INSTALLATION AND STA T UP
1.2.1 INSTALLATION P OCEDU E
The installation procedure consists of the following steps:
•Unpacking the equipment;
•Selecting the site where the equipment will be used;
•Connecting the Heat Station (if remote Heat Station is provided);
•Connecting accessories or interfacing the system with other controls (if necessary);
•Completing the Power and Ground/Earth connections.
POWER AND GROUND/EARTH CONNECTIONS MUST BE MADE LAST. FAILURE TO DO SO WILL
CREATE A HAZARDOUS CONDITION THAT MA RESULT IN EQUIPMENT DAMAGE, PERSONAL
INJUR , OR DEATH.
NOTE: Ultraflex has a staff of field engineers who are available to supervise the installation of the equipment. If
installation service is required, contact our Technical Service Department for additional information.
Provisions for facility electrical power service are customer furnished. Requesting field engineering assistance before
customer furnished provisions are installed at the equipment site could delay equipment installation and cause
unnecessary expense.