Ultrasonic Poultry Systems 5300 User manual

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 1
Console System Manual
Ultrasonic Power Corporation
239 E. Stephenson Street
Freeport, IL 61032, U.S.A.
Phone: [phone] • 1-800-575-0168
Fax: [phone]
Email: [email protected]
Website: www.upcorp.com

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 2
Congratulations,
You have just purchased the best ultrasonic cleaning system available to the
market today. We here at Ultrasonic Power Corporation take pride in our
products and our ability to provide our customers with the best quality service
available. Please take some time to familiarize yourself with this manual and all
aspects of the system configuration prior to start-up. We know that your
Ultrasonic Power Corporation cleaning system will serve you for years to come.
Thank you again for selecting Ultrasonic Power Corporation for your cleaning
needs.
Sincerely,
The Ultrasonic Power Family
Please read the entire manual. This ultrasonic power cleaning system
requires special care for proper operation. This manual gives you the
knowledge and skills required to operate the system at its peak performance.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 3
Table of Contents
Warnings.........................................................................................................................4
1. Specifications.............................................................................................................8
2. Principles of Operation..............................................................................................14
3. Operating Instructions..............................................................................................15
4. Inspection and Maintenance ....................................................................................20
5. Troubleshooting.........................................................................................................22
6. Component Repair and Replacement......................................................................23
7. Diagrams and Drawings............................................................................................27
8. Warranty....................................................................................................................33
9. Return of Equipment Policy.......................................................................................35
Standard Pricing Schedule............................................................................................38
RMA Form.....................................................................................................................39
Parts List.......................................................................................................................40

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 4
Warnings
Warning Symbols
Danger
The DANGER symbol means that failure to follow this safety statement
WILL result in personal injury or death.
Warning
The WARNING symbol means that failure to follow this safety statement
MIGHT result in personal injury or death.
Caution
The WARNING symbol means that failure to follow this safety statement
MIGHT result in personal injury or property damage.
High Voltage
The HIGH VOLTAGE symbol means that failure to follow this safety
statement MIGHT result in personal injury or death.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 5
SAFETY PRECAUTIONS
The following safety precautions should be observed when operating or servicing this
equipment.
WARNING: Utilize this equipment with accordance to the manual and good safety practices. Failure may
result in poor equipment performance, personnel injury or death, or equipment damage.
WARNING: Use only water or water-detergent mix in tank. Never use flammable solvents (fire or explosion
could result) or carbon tetrachloride (produces toxic fumes).
CAUTION: Never use ultrasonic cleaning console as a sink. Under no circumstances should waste water
be poured into it as the water could overflow the drain and damage delicate components.
CAUTION: Incorrect voltage can damage the generator. Do not operate the equipment unless the correct
voltage is available. Contact the proper authority about necessary changes at the wall receptacle.
CAUTION: Never operate unit without at least 8 inches of water in the tank. Failure to observe this
precaution could damage the heating system.
WARNING: Always disconnect all power to the system prior to performing preventative maintenance within
the compartments. Electrical shock can cause serious injury or death.
WARNING: Do not operate this equipment for other than its intended use. The system is intended for
cleaning components with water and an aqueous, non-flammable detergent.
WARNING: Extremely high voltages, which can cause death on contact, are present in electrical circuits of
the system. Always use the following precautions when working on the equipment.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 6
SAFETY PRECAUTIONS (Continued)
Do not attempt to override safety interlocks.
Never reach across any system which has not been turned off, the plug pulled, and high voltage capacitors
discharged.
When servicing live electronic equipment, always work with one hand in your pocket or behind your back,
and stand on an insulated pad (e.g., rubber). That way if you get shocked, the current will not pass through
your torso.
Do not carry on conversation or permit yourself to be distracted in any manner while servicing live
equipment.
Never service live equipment unless someone else is in the same room with you.
Never turn off the main power switch in some remote spot and then service equipment without also pulling
plug on line cord.
In the event of shock, artificial respiration should be applied immediately. If possible, by a person trained in
administering such treatment.
WARNING: Always discharge all high-voltage capacitors before attempting any servicing. Do not assume
that the discharge from a capacitor will not produce a lethal shock. The discharge from a high-capacity,
high-voltage capacitor is lethal!

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 7
SAFETY PRECAUTIONS (Continued)
WARNING: The transducers can build up a charge, regardless of power being applied, due to the
mechanical shock or heat of solution in tank. Therefore, to remove shock hazard, disconnect transducer
cable and short the cable to ground before servicing the generator. Use caution when working on the
transducer assembly.
CAUTION: Failure to reconnect wires in their original positions when replacing components in the system
may lead to failure of the system. Carefully note proper arrangement before removing wires from
components to be replaced.
This equipment is intended to be utilized indoors in an ambient temperature of 50°F to 95°F.
The benchtop systems are all protected by splashing water and debris to a rating of IP 23.
This system contains one power cord that is required to be attached to a properly rated three wire fusible
disconnect with a grounding connection capable of handling twice the rated current. The wires are
colored as follows: black - hot / ungrounded, white - return / grounded, green & yellow - protective earth.
The system also contains one drain valve for tank content drainage. The drain can be plumbed into a
facility drain or remain unplumbed for added mobility on draining locations.
Approved hearing protection is recommended for use with this system.
Recommend the use of NRTL approved electrical plug for use with this system. Select the appropriate
plug for the voltage and current rating of the unit as per the respective national standard. When the plug
is installed, make sure the wires are cut so that the protective earth is the last to take the strain. Electrical
plugs should be installed only by a certified electrician.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 8
1. Specifications
39 Gallon / Tenor
Standard
Overall Length
23”
Overall Width
51”
Overall Height
40”
Tank Length
18”
Tank Width
32”
Tank Depth
16”
Working Depth
14”
Tank Volume
39 Gallons
Working Liquid Volume
35 Gallons
Weir Volume
-
Weight (Empty)**
150 lbs
Electrical Supply
Requirements*
230V/240V-1P
50/60 Hz
System Supply
Requirements*
17 Amps
Ultrasonic Power (Average)*
1000 Watts
Generator Operating
Frequency*
40 kHz
Heater Power*
2000 Watts
Estimated Heat Up Time***
3.3 hours
Maximum dB level
85 dB
Maximum Operating
Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 9
39 Gallon / Tenor Fuse Schedule*
Standard
F1
Control Circuit Fuse
250V / 1A
F2
Control Circuit Fuse
250V / 1A
F3
Ultrasonic Generator Fuse
250V / 10A
F4
Ultrasonic Generator Fuse
250V / 10A
F5
Heater Fuse
250V / 10A
F6
Heater Fuse
250V / 10A
F7
Pump Fuse
250V / 2A
F8
Pump Fuse
250V / 2A
F9
Oil Skimmer Fuse
-
F10
Oil Skimmer Fuse
-
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) All fuses are slow-blow.
(****) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 10
90 Gallon / Bass
Standard
Overall Length
27”
Overall Width
66”
Overall Height
43”
Tank Length
22”
Tank Width
48”
Tank Depth
20”
Working Depth
18”
Tank Volume
90 Gallons
Working Liquid Volume
82 Gallons
Weir Volume
-
Weight (Empty)**
375 lbs
Electrical Supply
Requirements*
230V/240V-1P
50/60 Hz
System Supply
Requirements*
23.9 Amps
Ultrasonic Power (Average)*
1500 Watts
Generator Operating
Frequency*
40 kHz
Heater Power*
3000 Watts
Estimated Heat Up Time***
5.1 hours
Maximum dB level
85 dB
Maximum Operating
Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up
times can be shortened by turning on the ultrasonics at 100% intensity during heat up
time.