Ultrasonic Poultry Systems 5300 User manual

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 1
Console System Manual
Ultrasonic Power Corporation
239 E. Stephenson Street
Freeport, IL 61032, U.S.A.
Phone: [phone] • 1-800-575-0168
Fax: [phone]
Email: [email protected]
Website: www.upcorp.com

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 2
Congratulations,
You have just purchased the best ultrasonic cleaning system available to the
market today. We here at Ultrasonic Power Corporation take pride in our
products and our ability to provide our customers with the best quality service
available. Please take some time to familiarize yourself with this manual and all
aspects of the system configuration prior to start-up. We know that your
Ultrasonic Power Corporation cleaning system will serve you for years to come.
Thank you again for selecting Ultrasonic Power Corporation for your cleaning
needs.
Sincerely,
The Ultrasonic Power Family
Please read the entire manual. This ultrasonic power cleaning system
requires special care for proper operation. This manual gives you the
knowledge and skills required to operate the system at its peak performance.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 3
Table of Contents
Warnings.........................................................................................................................4
1. Specifications.............................................................................................................8
2. Principles of Operation..............................................................................................14
3. Operating Instructions..............................................................................................15
4. Inspection and Maintenance ....................................................................................20
5. Troubleshooting.........................................................................................................22
6. Component Repair and Replacement......................................................................23
7. Diagrams and Drawings............................................................................................27
8. Warranty....................................................................................................................33
9. Return of Equipment Policy.......................................................................................35
Standard Pricing Schedule............................................................................................38
RMA Form.....................................................................................................................39
Parts List.......................................................................................................................40

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Publication Number UPC211216-006 4
Warnings
Warning Symbols
Danger
The DANGER symbol means that failure to follow this safety statement
WILL result in personal injury or death.
Warning
The WARNING symbol means that failure to follow this safety statement
MIGHT result in personal injury or death.
Caution
The WARNING symbol means that failure to follow this safety statement
MIGHT result in personal injury or property damage.
High Voltage
The HIGH VOLTAGE symbol means that failure to follow this safety
statement MIGHT result in personal injury or death.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 5
SAFETY PRECAUTIONS
The following safety precautions should be observed when operating or servicing this
equipment.
WARNING: Utilize this equipment with accordance to the manual and good safety practices. Failure may
result in poor equipment performance, personnel injury or death, or equipment damage.
WARNING: Use only water or water-detergent mix in tank. Never use flammable solvents (fire or explosion
could result) or carbon tetrachloride (produces toxic fumes).
CAUTION: Never use ultrasonic cleaning console as a sink. Under no circumstances should waste water
be poured into it as the water could overflow the drain and damage delicate components.
CAUTION: Incorrect voltage can damage the generator. Do not operate the equipment unless the correct
voltage is available. Contact the proper authority about necessary changes at the wall receptacle.
CAUTION: Never operate unit without at least 8 inches of water in the tank. Failure to observe this
precaution could damage the heating system.
WARNING: Always disconnect all power to the system prior to performing preventative maintenance within
the compartments. Electrical shock can cause serious injury or death.
WARNING: Do not operate this equipment for other than its intended use. The system is intended for
cleaning components with water and an aqueous, non-flammable detergent.
WARNING: Extremely high voltages, which can cause death on contact, are present in electrical circuits of
the system. Always use the following precautions when working on the equipment.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 6
SAFETY PRECAUTIONS (Continued)
Do not attempt to override safety interlocks.
Never reach across any system which has not been turned off, the plug pulled, and high voltage capacitors
discharged.
When servicing live electronic equipment, always work with one hand in your pocket or behind your back,
and stand on an insulated pad (e.g., rubber). That way if you get shocked, the current will not pass through
your torso.
Do not carry on conversation or permit yourself to be distracted in any manner while servicing live
equipment.
Never service live equipment unless someone else is in the same room with you.
Never turn off the main power switch in some remote spot and then service equipment without also pulling
plug on line cord.
In the event of shock, artificial respiration should be applied immediately. If possible, by a person trained in
administering such treatment.
WARNING: Always discharge all high-voltage capacitors before attempting any servicing. Do not assume
that the discharge from a capacitor will not produce a lethal shock. The discharge from a high-capacity,
high-voltage capacitor is lethal!

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 7
SAFETY PRECAUTIONS (Continued)
WARNING: The transducers can build up a charge, regardless of power being applied, due to the
mechanical shock or heat of solution in tank. Therefore, to remove shock hazard, disconnect transducer
cable and short the cable to ground before servicing the generator. Use caution when working on the
transducer assembly.
CAUTION: Failure to reconnect wires in their original positions when replacing components in the system
may lead to failure of the system. Carefully note proper arrangement before removing wires from
components to be replaced.
This equipment is intended to be utilized indoors in an ambient temperature of 50°F to 95°F.
The benchtop systems are all protected by splashing water and debris to a rating of IP 23.
This system contains one power cord that is required to be attached to a properly rated three wire fusible
disconnect with a grounding connection capable of handling twice the rated current. The wires are
colored as follows: black - hot / ungrounded, white - return / grounded, green & yellow - protective earth.
The system also contains one drain valve for tank content drainage. The drain can be plumbed into a
facility drain or remain unplumbed for added mobility on draining locations.
Approved hearing protection is recommended for use with this system.
Recommend the use of NRTL approved electrical plug for use with this system. Select the appropriate
plug for the voltage and current rating of the unit as per the respective national standard. When the plug
is installed, make sure the wires are cut so that the protective earth is the last to take the strain. Electrical
plugs should be installed only by a certified electrician.

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Publication Number UPC211216-006 8
1. Specifications
39 Gallon / Tenor
Standard
Overall Length
23”
Overall Width
51”
Overall Height
40”
Tank Length
18”
Tank Width
32”
Tank Depth
16”
Working Depth
14”
Tank Volume
39 Gallons
Working Liquid Volume
35 Gallons
Weir Volume
-
Weight (Empty)**
150 lbs
Electrical Supply
Requirements*
230V/240V-1P
50/60 Hz
System Supply
Requirements*
17 Amps
Ultrasonic Power (Average)*
1000 Watts
Generator Operating
Frequency*
40 kHz
Heater Power*
2000 Watts
Estimated Heat Up Time***
3.3 hours
Maximum dB level
85 dB
Maximum Operating
Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.

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Publication Number UPC211216-006 9
39 Gallon / Tenor Fuse Schedule*
Standard
F1
Control Circuit Fuse
250V / 1A
F2
Control Circuit Fuse
250V / 1A
F3
Ultrasonic Generator Fuse
250V / 10A
F4
Ultrasonic Generator Fuse
250V / 10A
F5
Heater Fuse
250V / 10A
F6
Heater Fuse
250V / 10A
F7
Pump Fuse
250V / 2A
F8
Pump Fuse
250V / 2A
F9
Oil Skimmer Fuse
-
F10
Oil Skimmer Fuse
-
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) All fuses are slow-blow.
(****) Go to section 7 for additional supporting material when replacing fuses.

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Publication Number UPC211216-006 10
90 Gallon / Bass
Standard
Overall Length
27”
Overall Width
66”
Overall Height
43”
Tank Length
22”
Tank Width
48”
Tank Depth
20”
Working Depth
18”
Tank Volume
90 Gallons
Working Liquid Volume
82 Gallons
Weir Volume
-
Weight (Empty)**
375 lbs
Electrical Supply
Requirements*
230V/240V-1P
50/60 Hz
System Supply
Requirements*
23.9 Amps
Ultrasonic Power (Average)*
1500 Watts
Generator Operating
Frequency*
40 kHz
Heater Power*
3000 Watts
Estimated Heat Up Time***
5.1 hours
Maximum dB level
85 dB
Maximum Operating
Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up
times can be shortened by turning on the ultrasonics at 100% intensity during heat up
time.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 11
90 Gallon / Bass Fuse Schedule*
Standard
F1
Control Circuit Fuse
250V / 1A
F2
Control Circuit Fuse
250V / 1A
F3
Ultrasonic Generator Fuse
250V / 12A
F4
Ultrasonic Generator Fuse
250V / 12A
F5
Heater Fuse
250V / 15A
F6
Heater Fuse
250V / 15A
F7
Pump Fuse
250V / 2A
F8
Pump Fuse
250V / 2A
F9
Oil Skimmer Fuse
-
F10
Oil Skimmer Fuse
-
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) All fuses are slow-blow.
(****) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 12
135 Gallon / Contrabass
Standard
Overall Length
29”
Overall Width
77”
Overall Height
43”
Tank Length
24”
Tank Width
54”
Tank Depth
24”
Working Depth
22”
Tank Volume
135 Gallons
Working Liquid Volume
123 Gallons
Weir Volume
-
Weight (Empty)**
700 lbs
Electrical Supply
Requirements*
230V/240V-1P
50/60 Hz
System Supply
Requirements*
33.9 Amps
Ultrasonic Power (Average)*
2000 Watts
Generator Operating
Frequency*
40 kHz
Heater Power*
4000 Watts
Estimated Heat Up Time***
5.7 hours
Maximum dB level
87 dB
Maximum Operating
Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up
times can be shortened by turning on the ultrasonics at 100% intensity during heat up
time.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 13
135 Gallon / Contrabass Fuse Schedule*
Standard
F1
Control Circuit Fuse
250V / 1A
F2
Control Circuit Fuse
250V / 1A
F3
Ultrasonic Generator Fuse
250V / 20A
F4
Ultrasonic Generator Fuse
250V / 20A
F5
Heater Fuse
250V / 20A
F6
Heater Fuse
250V / 20A
F7
Pump Fuse
250V / 2A
F8
Pump Fuse
250V / 2A
F9
Oil Skimmer Fuse
-
F10
Oil Skimmer Fuse
-
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) All fuses are slow-blow.
(****) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-006 14
2. Principles of Operation
2.1 General
Ultrasonic cleaning systems employ high frequency, mechanical vibrations transmitted
into and through a suitable cleaning liquid where the cleaning action takes place.
Ultrasonic vibrations are similar to audible sound, but the frequencies used are
generally above a level that can be heard (>18 kHz). Since sound is a compression
wave, the action of this high frequency energy in a liquid may be considered as the
rapid generation and violent collapse of minute bubbles. Countless small but intense
impacts erode surface soil from immersed parts. This action, known as cavitation, wears
away surface contamination.
An ultrasonic cleaning system consists of the following components:
1. An ultrasonic generator capable of producing high frequency electrical energy.
Ultrasonic Power Corporation utilizes our 5300/5400 series generators.
2. Vibra-bar®transducer technology to convert electrical energy received from the
generator into mechanical energy.
a. Transducers fall into two main classes: piezoelectric (electro strictive) and
magneto strictive. In the first instance, a material changing dimensions in
the presence of an electric field is utilized; in the second instance, the
material is influenced by a magnetic field (causes it to vibrate). Ultrasonic
Power Corporation uses the piezoelectric (electro strictive) transducers
with its generators.
3. A tank to contain the cleaning liquid (water-detergent mix) and into which the
mechanical (ultrasonic) energy is transmitted by the transducers.
a. Use of a suitable detergent is important because the liquid that transmits
the energy from the transducers also participates in the cleaning process:
(1) the mechanical action (cavitation), and (2) by solvent action, physical
wetting or chemical attack on surface soil.
4. The heater pads are affixed to the sides of the tank. The heater controls are
located on the control panel.

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3. Operating Instructions
3.1. General
The following instructions are intended to guide the user when: (1) instructing operators
in techniques designed to ensure optimum equipment performance; and (2) verifying
the validity of operator complaints. See Section 4 - Troubleshooting, if the system is not
operating properly.
3.2. Before Operating this Equipment
1. Ensure that the liquid level is at an appropriate height as to not to damage the
heaters. Minimum level is 8 inches.
2. Check for leaks in the plumbing as a precautionary measure before adding
chemicals.
3. Plug the tank power cable into the appropriate voltage outlet. Using incorrect
voltage will not allow the cleaner to operate properly and may damage the system.
3.3. Generator Control Knobs
1. Power Intensity –This knob controls the power output of the generator. Fully
counter-clockwise represents 0%, while fully clockwise represents 100%. It is
recommended to run at 100% power for most cleaning jobs. If cleaning soft metals
or materials, such as brass musical instruments, a lower power intensity may be
recommended.
2. Sweep Rate –As the exact resonant frequency required for optimal cleaning cannot
be known, the generator rapidly sweeps across a range of frequencies to ensure the
frequency is obtained. This knob controls the sweep rate of the generator. The ideal
sweet rate depends on the cleaning job, but 300 Hz, or fully counter-clockwise, is
typically recommended as a starting point.

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Publication Number UPC211216-006 16
3.4. Operating the Equipment
1. Getting Started –Locate the unit on a solid and level surface.
2. Filling the Unit –Check to be sure the drain valve is tightly closed. Fill the tank up
to the recommended working level with high quality water (A good rule of thumb is
to fill the tank to ¾ full). To protect against overflow, allow space in the tank for the
water displacement of the items that are to be placed in the tank. If tap water is not
of good quality, it is recommended that filtered water is used to allow the detergent
to perform at its highest level.
3. Set Heater temperature –For most industrial applications, 140F is the
recommended fluid temperature. Some applications or detergents will require other
temperatures and may be as low as 90F. Consult your sales representative if you
do not know what temperature to set the unit to.
4. Adding Chemicals –Use the mixture rate recommended by the detergent
manufacturer. After cleaning one or two items, you may choose to increase the
chemical ratio. The amount of chemical will be based on the condition of the water
being used and how much contamination is to be removed. Detergents that are
used in this ultrasonic cleaning system must be compatible with 304 and 316L
stainless steel. You will void the warranty if chemical attack to the stainless
steel occurs.
5. Tank Power On –On the tank, turn ON the main power switch.
6. Ultrasonic Power On –On the digital controller, press the “F”key to turn on the
internal generator. (DO NOT turn on the ultrasonics without having liquid in the tank,
doing so will damage the ultrasonic transducers). Rotate the "Power Intensity" dial
clockwise (ultrasonic sound will increase).
7. Operating the Digital Controller –Your system comes equipped with a digital
controller for managing the temperature and timers. The temperature of the system
will automatically be maintained based upon the set temperature. Setting the timer
will allow for precise control of the length of the ultrasonic cleaning cycle. Below is
additional information regarding the operation of this controller.

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Tapping the “P”key will cycle between pages. There are three pages in total:
1. Current Temperature (Red) & Set Temperature (Green)
• Use the arrow keys to adjust set temperature
2. Current Temperature (Red) & Time Remaining (Green)
• Press “F”key to start the timer. Pressing “F”while the timer is running
will stop the timer and cause it to reset. While the timer is running the
ultrasonic generator will be turned on.
• The default units for the timer is Hours:Minutes
3. Run Mode
• Use the arrow keys to adjust setting. Setting to “yes”will enable the
temperature control and timer functionality. Setting to “no”will disable said
functions.
•Allow the temperature of the liquid to reach the desired level before
attempting to clean items.
•(Do Not turn on the heater without liquid in the tank, doing so may
damage the heater).

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Publication Number UPC211216-006 18
8. System Degassing –If new water and detergent has been added allow the system
to run for ten minutes at 80% power. This allows the water in the cleaning tank to
properly degas (the water comes to oxygen equilibrium). The degassing process
removes unwanted air molecules from the cleaning tank, thus maximizing the
efficiency of the cavitation/cleaning process.
9. Liquid Overtemp Protection –The liquid overtemp protection’s primary purpose is
to turn off the system when operated above 180˚F. When the system is operated
above 180˚F, liquid overtemp indicator will turn on. Liquid overtemp indicator will
stay on until the system reaches below the pre-set (Pre-set at 180˚F) temperature.
Contact UPC if system does not turn on when temperature reaches below the pre-
set temperature.
10. Horn Flush holster –Place the horn flush tube in the corner where the horn flush
holster is located. With the horn flush tube being rigid, the horn flush holster was
added to ease the convenience of putting the horn flush tube somewhere when it is
not in use.
11. Pump and filter system –The pump and filter system’s primary purpose is to filter
out contaminants from the liquid in order to extend the life of the detergent and
lower operating costs. As agitation will hinder cavitation, it is recommended that the
operator not use the pump and filter during cleaning. If it is absolutely necessary,
the lowest flow rate permissible is recommended. The system is fitted with a purge
valve that enables operators to prime the system’s pump in low feed conditions.
Some users will operate the system at 100% between cleaning cycles or work
shifts.
12. Cleaning –Place materials to be cleaned into the cleaning tank. Be sure that all
parts and components are fully submerged into the cleaning solution. Check to be
sure that no air pockets are present on the item(s) being cleaned, as the cavitation
process will only be effective where water contacts the part’s surface. It may be
necessary to rotate the part while submersed to allow air to escape. Some initial
testing will help determine the proper settings for the optimum time and
temperature. For most applications, due to the extreme efficiency
of the unit, only 3 to 5 minutes of immersion time is required to thoroughly clean the
average part. These applications include removing machining oils and small
particles. For application involving baked on carbon or calcium and mineral
deposits, longer times and higher temperatures may be required.
NOTE: When first learning the capabilities of this system, do no leave items
unattended in the tank for long periods. The system may damage the object if
it remains in the ultrasonic bath for extended periods of time. Longer
cleaning times can be used after thorough testing has been completed.

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Do not place items to be cleaned directly on the tank bottom. The bottom is
essentially a high frequency speaker so contact may hinder the acoustic
propagation. Use UPC approved baskets or fixtures that are designed to minimize
acoustical losses and or damage to the tank bottom and the transducers. Heavy
items should always be suspended or placed on a work rest. In cases when a work
rest is required, consult UPC regarding a proper design for your application.
Do not attempt to clean aluminum in a caustic solution.
Do not use any chemical that is combustible. Chemicals not approved by UPC may
void warranty. Consult with UPC if unsure.
Do not use bleach or ammonia as a cleaning chemical.
13. Remove –Remove the cleaned item from the ultrasonic tank. Inspect for
acceptable level of cleanliness. Repeat cleaning cycle if required.
Note: Water and basket will both be HOT. Take care when removing basket
and items from tank.
14. Power off –Rotate the "Power Intensity" dial counterclockwise (ultrasonic sound
will decrease) and turn OFF the main power switch.
3.4. Filter Operation
1. Turn ON the main power switch.
2. Press the filter system button to turn it ON. Allow the filter system to clean the
water-detergent solution. (Note: Operating the filter system during the cleaning
cycle may interfere with the ultrasonic cleaning process. If filtration is required
during the cleaning process, use the lowest flow rate possible for maximum
performance.) Make sure the external valves are closed to allow for proper flow.
3. Press the filter system button to turn it OFF.
4. Turn OFF the main power switch.

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Publication Number UPC211216-006 20
4. Inspection and Maintenance
4.1. General
The maintenance described in this section should be performed at best intervals
determined by the usage of the equipment, unless otherwise indicated. Should a
problem occur when operating the unit, refer to Section 5, Troubleshooting. If a policy
requires for calibration of the unit, the generators would be the only calibrated items that
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation
for calibration on an annual basis. Please request an RMA number before shipping the
generators back to the manufacturer.
4.2. PERFORMANCE VERIFICATION
1. Check installation requirements against specifications in Section 1.
Also:
a. Inspect overall unit for signs of damage or misaligned parts.
b. If applicable, make sure leveling feet are adjusted to fit the floor.
c. If applicable, make sure the castors are locked in place to prevent
movement of system during operation.
d. If applicable, be sure all side panels are in place on the system.
NOTE: All side panels must be installed prior to operation to allow for
proper airflow to the system. This also protects the operator from potential
shock.
2. Check input voltage at the wall receptacle. The voltage at the wall
receptacle must be the same rating for the system for the system to
operate properly. Make sure system is grounded properly or erratic
operation may occur with optional Sonic Touch II control panel.
Caution: Incorrect voltage can damage the generator. Do not proceed
unless the above voltage readings are obtained. Contact the proper
authority about necessary changes at the wall receptacle.
3. Enable the power switches for each sub-system to check their operability.
a. ULTRASONICS- Turn ON the generator power switch. Rotate the
power intensity control (PIC) clockwise to increase the cleaning action.
Sound from transducers should increase/ decrease and you should
visually see ripples in the liquid.