Ultratech Ultra-Hard Top P8 Plus Datasheet

1
Assembly Instructions & Parts List
•Ultra-Hard Top P8 Plus – 9650, 9651
•Ultra-Hard Top P12 Plus – 9652, 9653
•Ultra-Hard Top P16 Plus – 9654, 9655
•Ultra-Hard Top P20 Plus – 9656, 9657
•4-Drum Hard Top Extension Kit – 9658, 9659
Shown: 9652 – 12 Drum Ultra-Hard Top P12 Plus assembled
*Note: 2 people will be required to assemble any of the roll top configurations
Tools required:
•9/16” Deep Well Socket & Ratchet
•2 - 9/16” Wrenches
•Caulking Gun
•Hammer or Mallet
03/17/04
Rev.#1

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Index:
Preface Page 3
Exploded Views for the
8 Drum Roll Top Hardcover Assembly Page 4-5
Parts List for the
8 Drum Roll Top Hardcover Assembly Page 6
Exploded Views for the
12 Drum Roll Top Hardcover Sub Assembly (Part 1) Page 7-8
Parts List for the
12 Drum Roll Top Hardcover Sub Assembly (Part 1) Page 9
Exploded Views for the
12 Drum Roll Top Hardcover Sub Assembly (Part 2) Page 10-11
Parts List for the
12 Drum Roll Top Hardcover Sub Assembly (Part 2) Page 12
Exploded Views for the
Add-on Roll Top Hardcover Assembly Page 13-14
Parts List for the
Add-on Roll Top Hardcover Assembly Page 15
Assembly Instructions Page 16-25

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Preface:
9650 & 9651 – Ultra-Hard Top P8 Plus
This unit comes as one 4 Drum unit with one Extender Kit.
•Please refer to the Figure 1 & 2 and parts list on Pages 4-6.
9652 & 9653 – Ultra-Hard Top P12 Plus
This unit comes as two 4 Drum units and one Extender Kit
Each 4 drum unit will consist of one End Wall and one Interior wall
•Please refer to Figures 3,4,5 & 6 and parts list on pages 7-12.
•Follow the assembly instructions starting with Step 13 on page 21 when
adding the End Wall unit to complete the assembly.
9654 & 9655 – Ultra-Hard Top P16 Plus
This unit comes as two 4 Drum units and two Extender Kits
Each 4 drum unit will consist of one End Wall and one Interior wall
•Please refer to Figures 3,4,5 & 6 and parts list on pages 7-12.
•Follow the assembly instructions starting with Step 13 on page 21 when
adding the End Wall unit to complete the assembly.
9656 & 9657 – Ultra-Hard Top P20 Plus
This unit comes as three 4 Drum units and two Extender Kits
Two 4 drum unit will consist of one End Wall and one Interior wall and one 4 drum unit
will consist of two interior walls
•Please refer to Figures 3,4,5 & 6 and parts list on pages 7-12.
•Follow the assembly instructions starting with Step 13 on page 21 when
adding the End Wall unit to complete the assembly.
9658 & 9659 – 4-Drum Hard Top Extension Kit
This unit comes unassembled.
It is used to add on to any 8,12,16,20, etc… existing assembly.
•Please refer to the Figure 7 & 8 and parts list on Pages 13-15.
•Follow the assembly instructions starting with
1) Step 1 on page 16 if assembling an Add-on Roll Top Hardcover to an
existing unit that has already been fully assembled.
*Note: Requires some disassembling first to add on.
2) Step 5 on page 17 if adding an Add on Roll Top Hardcover to a unit
that has an interior wall exposed.

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5

6
8 Drum Hardware and Parts Assembly List
Figure 1 & 2
Description
Qty
*1
Interior Wall Nut Assembly
4
3
3/8”-16UNC Hex Nut
8
4
3/8” Flat Washer
10
5
3/8”-16UNC Nylon Hex Locknut
11
6
3/8”-16UNC x 3” Hex Head Bolt
1
7
4 Drum Heavy Duty Pallet Sump W/Grates
2
8
Interior Wall
1
9
Roof
2
10
Black Plastic Rod Cover
4
11
3/8”x 1-1/2” Flat Washer
4
12
3/8"-16UNC x 59-1/2"L Threaded Rod
8
13
3/8”-16UNC x 2” Hex Head Bolt
2
14
End Wall
2
15
Right Hand Door
4
16
Left Hand Door
4
17
Hinge Pin Tube
8
18
Roll Door
4
*19
¼”-20UNC x 1-1/4” Allen Head Bolt (Not Shown)
12
*20
¼”-20UNC Nylon Locknut (Not Shown)
12
*21
½” EMT Conduit x 56-3/8” Long (Not Shown)
4
22
Black Plastic Caps
10
23
Caulk (if not assembled)
2
*Note: Part 1 is factory installed on the Interior Wall (8).
Parts 19,20&21 are factory installed on the roll door (18).

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8

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12 Drum (Part 1) Hardware and Parts Assembly List
Figure 3 & 4
Description
Qty
*1
Interior Wall Nut Assembly
8
2
3/8”-16UNC x 56”L Threaded Rod
4
3
3/8”-16UNC Hex Nut
12
4
3/8” Flat Washer
8
5
3/8”-16UNC Nylon Hex Locknut
7
6
3/8”-16UNC x 3” Hex Head Bolt
2
7
4 Drum Heavy Duty Pallet Sump W/Grates
2
8
Interior Wall
2
9
Roof
2
10
Black Plastic Rod Cover
4
11
3/8”x 1-1/2” Flat Washer
2
12
3/8"-16UNC x 59-1/2"L Threaded Rod
4
13
3/8”-16UNC x 2” Hex Head Bolt
1
14
End Wall
1
15
Right Hand Door
4
16
Left Hand Door
4
17
Hinge Pin Tube
8
18
Roll Door
4
*19
¼”-20UNC x 1-1/4” Allen Head Bolt (Not Shown)
12
*20
¼”-20UNC Nylon Locknut (Not Shown)
12
*21
½” EMT Conduit x 56-3/8” Long (Not Shown)
4
22
Black Plastic Caps
5
23
Caulk (if not assembled)
2
*Note: Part 1 is factory installed on the interior wall (8).
Parts 19,20&21 are factory installed on the roll door (18).

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11

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12 Drum (Part 2) End Wall Hardware and Parts Assembly List
Figure 5 & 6
Description
Qty
3
3/8”-16UNC Hex Nut
4
4
3/8” Flat Washer
4
5
3/8”-16UNC Nylon Hex Locknut
5
7
4 Drum Heavy Duty Pallet Sump W/Grates
1
9
Roof
1
10
Black Plastic Rod Cover
2
11
3/8”x 1-1/2” Flat Washer
2
12
3/8"-16UNC x 59-1/2"L Threaded Rod
4
13
3/8”-16UNC x 2” Hex Head Bolt
1
14
End Wall
1
15
Right Hand Door
2
16
Left Hand Door
2
17
Hinge Pin Tube
4
18
Roll Door
2
*19
¼”-20UNC x 1-1/4” Allen Head Bolt (Not Shown)
6
*20
¼”-20UNC Nylon Locknut (Not Shown)
6
*21
½” EMT Conduit x 56-3/8” Long (Not Shown)
2
22
Black Plastic Caps
5
23
Caulk
2
*Note: Parts 19,20&21 are factory installed on the roll door (18).

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14

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Interior Wall Hardware and Parts Assembly List
Figure 7 & 8
Description
Qty
*1
Interior Wall Nut Assembly
4
2
3/8”-16UNC x 56”L Threaded Rod
4
3
3/8”-16UNC Hex Nut
8
4
3/8” Flat Washer
2
5
3/8”-16UNC Nylon Hex Locknut
1
6
3/8”-16UNC x 3” Hex Head Bolt
1
7
4 Drum Heavy Duty Pallet Sump W/Grates
1
8
Interior Wall
1
9
Roof
1
10
Black Plastic Rod Cover
2
15
Right Hand Door
2
16
Left Hand Door
2
17
Hinge Pin Tube
4
18
Roll Door
2
*19
¼”-20UNC x 1-1/4” Allen Head Bolt (Not Shown)
6
*20
¼”-20UNC Nylon Locknut (Not Shown)
6
*21
½” EMT Conduit x 56-3/8” Long (Not Shown)
2
23
Caulk
2
*Note: Part 1 is factory installed on the interior wall (8).
Parts 1,19,20&21 are factory installed on the roll door (18).

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PLEASE READ ASSEMBLY INSTRUCTIONS CARFULLY
Step 1 Remove the roll door (18) by pulling the bottom edges through the notches in
the walls until it comes out the whole way. Repeat for the opposite side. Take a
pair of channel locks or pliers and pull out the hinge pin tube (17) from the
hinged door (15 or 16). Repeat for the other three doors.
Step 2 Remove the top two bolts (6 & 13) that fasten the roof to the walls.
(See Figure 1) Make sure to save this hardware. It will be needed later in the
assembly.

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Step 3 Loosen the jam nuts (3) on the 4 threaded rods (12) on the inner side of walls on
the unit. Then hold the nut assembly (1) from turning with a 9/16” wrench,
while the outer nuts (5) are taken off. (Note: The threaded rod may come off as
well. The threaded rod must be removed anyways.) Make sure you remove the
top 2 nuts/threaded rods first. This will allow the roof to be removed safely.
Save these rods and hardware for Step 14
Step 4 Once the end wall (14) is removed, clean the caulking out of the grooves of both
walls and off the tongues of the roof. Also slide the pallet (7) away from the
unit.

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Step 5 Install the four threaded rods (2) into the interior wall nut assembly (1) on the
existing interior wall (8), threading them in about ¼”. Make sure the jam nut (3)
is backed off about 1”. The black covered threaded rods with jam nuts (2,3 &10)
go on the bottom.
Note: The jam nuts (3) and black covers (10) should already be on the threaded
rods, if not please install them before attaching the threaded rods (2)
Step 6 Slide the pallet (7) back into place. Take the interior wall (8) and place into
position on the pallet. Thread the bottom two interior wall nut assemblies (1)
onto the black covered threaded rods with jam nuts (2,3& 10) about ¼”. Do not
start the top rods at this time.

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Step 7 Thoroughly caulk (23) the interior track of the center walls (8) the full length and
depth of the groove that mates with the roof tongue. Caulk as shown in the
photograph.
Step 8 Place the roof (9) into the interior wall grooves. Once the roof is into the
grooves, thread the top two interior wall nut assemblies (1) onto the threaded
rods (2). Using a 9/16” wrench, hold the interior wall nut assembly (1) on the
interior wall (8) from turning, while using a 9/16” socket and ratchet on the
outside of the other interior wall. Tighten the unit until the roofline starts to
bow. Make sure the roof tongues are in the grooves of the walls. Repeat for the
other interior wall nut assembly (1). Tighten the four jam nuts (3) to the interior
wall nut assemblies (1) on the top two threaded rods(2).

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Step 9 Insert hex head bolt(6) with the washer (4) through the interior wall and roofs.
(Do not insert a hex bolt (6) on the outer interior wall unit, until the next unit is
added on.) Place a 3/8” washer (4) and a locknut (5) on the end of the bolt.
Tighten bolt securely to draw the sidewall and roof together (there should not be
a gap between the roof and sidewall in this area). Wipe off or smooth out any
sealant that may have squeezed out of the seams.
Step 10 Place the top edge of the roll top door (18) into the notches of the sidewalls.
(The door may need to be bowed slightly to place the edges into the notches.)
Then push the door up into the track, until the entire door is in the track. Once
the roll door (18) is in the track slide it down to its closed position. Repeat this
step for the opposite side.