Ultratech Ultra-Hard Top P8 Plus Datasheet

1
Assembly Instructions & Parts List
•Ultra-Hard Top P8 Plus – 9650, 9651
•Ultra-Hard Top P12 Plus – 9652, 9653
•Ultra-Hard Top P16 Plus – 9654, 9655
•Ultra-Hard Top P20 Plus – 9656, 9657
•4-Drum Hard Top Extension Kit – 9658, 9659
Shown: 9652 – 12 Drum Ultra-Hard Top P12 Plus assembled
*Note: 2 people will be required to assemble any of the roll top configurations
Tools required:
•9/16” Deep Well Socket & Ratchet
•2 - 9/16” Wrenches
•Caulking Gun
•Hammer or Mallet
03/17/04
Rev.#1

2
Index:
Preface Page 3
Exploded Views for the
8 Drum Roll Top Hardcover Assembly Page 4-5
Parts List for the
8 Drum Roll Top Hardcover Assembly Page 6
Exploded Views for the
12 Drum Roll Top Hardcover Sub Assembly (Part 1) Page 7-8
Parts List for the
12 Drum Roll Top Hardcover Sub Assembly (Part 1) Page 9
Exploded Views for the
12 Drum Roll Top Hardcover Sub Assembly (Part 2) Page 10-11
Parts List for the
12 Drum Roll Top Hardcover Sub Assembly (Part 2) Page 12
Exploded Views for the
Add-on Roll Top Hardcover Assembly Page 13-14
Parts List for the
Add-on Roll Top Hardcover Assembly Page 15
Assembly Instructions Page 16-25

3
Preface:
9650 & 9651 – Ultra-Hard Top P8 Plus
This unit comes as one 4 Drum unit with one Extender Kit.
•Please refer to the Figure 1 & 2 and parts list on Pages 4-6.
9652 & 9653 – Ultra-Hard Top P12 Plus
This unit comes as two 4 Drum units and one Extender Kit
Each 4 drum unit will consist of one End Wall and one Interior wall
•Please refer to Figures 3,4,5 & 6 and parts list on pages 7-12.
•Follow the assembly instructions starting with Step 13 on page 21 when
adding the End Wall unit to complete the assembly.
9654 & 9655 – Ultra-Hard Top P16 Plus
This unit comes as two 4 Drum units and two Extender Kits
Each 4 drum unit will consist of one End Wall and one Interior wall
•Please refer to Figures 3,4,5 & 6 and parts list on pages 7-12.
•Follow the assembly instructions starting with Step 13 on page 21 when
adding the End Wall unit to complete the assembly.
9656 & 9657 – Ultra-Hard Top P20 Plus
This unit comes as three 4 Drum units and two Extender Kits
Two 4 drum unit will consist of one End Wall and one Interior wall and one 4 drum unit
will consist of two interior walls
•Please refer to Figures 3,4,5 & 6 and parts list on pages 7-12.
•Follow the assembly instructions starting with Step 13 on page 21 when
adding the End Wall unit to complete the assembly.
9658 & 9659 – 4-Drum Hard Top Extension Kit
This unit comes unassembled.
It is used to add on to any 8,12,16,20, etc… existing assembly.
•Please refer to the Figure 7 & 8 and parts list on Pages 13-15.
•Follow the assembly instructions starting with
1) Step 1 on page 16 if assembling an Add-on Roll Top Hardcover to an
existing unit that has already been fully assembled.
*Note: Requires some disassembling first to add on.
2) Step 5 on page 17 if adding an Add on Roll Top Hardcover to a unit
that has an interior wall exposed.

4

5

6
8 Drum Hardware and Parts Assembly List
Figure 1 & 2
Description
Qty
*1
Interior Wall Nut Assembly
4
3
3/8”-16UNC Hex Nut
8
4
3/8” Flat Washer
10
5
3/8”-16UNC Nylon Hex Locknut
11
6
3/8”-16UNC x 3” Hex Head Bolt
1
7
4 Drum Heavy Duty Pallet Sump W/Grates
2
8
Interior Wall
1
9
Roof
2
10
Black Plastic Rod Cover
4
11
3/8”x 1-1/2” Flat Washer
4
12
3/8"-16UNC x 59-1/2"L Threaded Rod
8
13
3/8”-16UNC x 2” Hex Head Bolt
2
14
End Wall
2
15
Right Hand Door
4
16
Left Hand Door
4
17
Hinge Pin Tube
8
18
Roll Door
4
*19
¼”-20UNC x 1-1/4” Allen Head Bolt (Not Shown)
12
*20
¼”-20UNC Nylon Locknut (Not Shown)
12
*21
½” EMT Conduit x 56-3/8” Long (Not Shown)
4
22
Black Plastic Caps
10
23
Caulk (if not assembled)
2
*Note: Part 1 is factory installed on the Interior Wall (8).
Parts 19,20&21 are factory installed on the roll door (18).

7

8

9
12 Drum (Part 1) Hardware and Parts Assembly List
Figure 3 & 4
Description
Qty
*1
Interior Wall Nut Assembly
8
2
3/8”-16UNC x 56”L Threaded Rod
4
3
3/8”-16UNC Hex Nut
12
4
3/8” Flat Washer
8
5
3/8”-16UNC Nylon Hex Locknut
7
6
3/8”-16UNC x 3” Hex Head Bolt
2
7
4 Drum Heavy Duty Pallet Sump W/Grates
2
8
Interior Wall
2
9
Roof
2
10
Black Plastic Rod Cover
4
11
3/8”x 1-1/2” Flat Washer
2
12
3/8"-16UNC x 59-1/2"L Threaded Rod
4
13
3/8”-16UNC x 2” Hex Head Bolt
1
14
End Wall
1
15
Right Hand Door
4
16
Left Hand Door
4
17
Hinge Pin Tube
8
18
Roll Door
4
*19
¼”-20UNC x 1-1/4” Allen Head Bolt (Not Shown)
12
*20
¼”-20UNC Nylon Locknut (Not Shown)
12
*21
½” EMT Conduit x 56-3/8” Long (Not Shown)
4
22
Black Plastic Caps
5
23
Caulk (if not assembled)
2
*Note: Part 1 is factory installed on the interior wall (8).
Parts 19,20&21 are factory installed on the roll door (18).

10