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UnionSpecial P300-0 Series User manual

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FINEST
QUA
LITY
S
TYLES
P300-
0/1
94
P300-0/
201
P300-0/401
CATALOG
NO.
P21323
Form
P21323
Rev. (566)
CLASS
P300-0
"'
INDUSTRIAL
SEWING
MACHINES
SINGLE
&
MULTIPLE
NEEDLE,
NEEDLE
FEED
DOUBLE
LOCKED
STITCH
MACHINES
FOR
GENERAL
STITCHING
OPERATIONS
ON
MEDIUM
TO
HEAVY
WEIGHT
MATERIALS
UNION SPECIAL CORPORATION
CHICAGO
From the library of: Superior Sewing Machine & Supply LLC
CONTENTS
DESC~
I PTION.
............••.••...•.•........
3
INSTALLATION
..•••......••••...•..•...•....
4
LUBRICATION
......•.....••••.............
•. 5
Description
of
Machine
......••.....•..•...•....
3
Genera
I Charocteri
sties
..•.•.......•..••..•..
3
Special
Features
•.•...••••••..•......•.....
3
Feed
Bar,
Height
.....•..•.•••••..•.••..•.....
12
Feed
Dog,
Centralizing
.....•••....•.....••..•.
12
Height
....•.......••....•••.......•....••
12
Lengthwise
Setting
........................
12
Sidewise
Setting
..•..•...•••.•........•...
12
Timing
.••.•.•..
.
...•..•••••..•..••....•.
.
13
Feed
Roll,
Pressure
...........................
9
Installation
..•.......•..•••••••.•..•...•.....
4
Loop
Deflector
••.••.••..•.••.••..•.........••
13
Looper, Positioning
•.•..••.••.•.•..•..•.....•
•
14
Lengthwise
Setting
.....•.••.•..•.....•.•..
.14
Sidewise
Setting
•..•..•.••••.•........•....
14
Timing
•.•.•.•..•..•.•.•••••..........•.••
15
Lubrication
....•..•.••.••.•.••••..•..•........
5
Arm
Shaft
.••..••..•..•..•••••..•.•...•.••..
5
Bed
Shaft
...•..•.•..•.•.•••......•.......•.
5
Other
Points
•..........•••.•.•..••••.......
5
OPERATOR
INFORMATION
..................
S-8
ADJUSTMENTS
............................
8-17
IHDEX
Needles
•.•....••..•.........•.••.••.....•••..
6
Setting
•...•.••.••..•..•........••••..•••..
6
Needle Bar, Height
•.•.••..•..•....•...••..••••
14
Needle Bar, Position
••.•.•...•....••.•...•••••
13
Needle Guard,
.•......•...••...•••.•..•..•••..
15
Presser
Bar, Height
•..••••.....•..•....•..••••
11
Presser
Foot, Pressure
......................
8, 9
Speed
•.•.•..••.•.....•.•.•••.•.•••...•••.••..
5
Stitch Length
.•.••..•..•.•..••.•..••.•••.•••.
.10
Spreader, Positioni
ng
••.•.•.....•••.•..••••••••
16
Lengthwise Setting
•.......•..•..•.•••..•••
16
Sidewise and Height Setting
..•...•......••••
16
Toke-up, Adjustment
.•..•..•.........••.•..•••
17
Looper Thread
.••.•..••.•.•.•••.•••.•.••••
17
Needle Thread
.•..••••....•.••.•...••..•••
17
Tension
.•..•.••.••....•..•....••.••.••.•.••.•
8
Releaser
...•.•..••.•.••..•.•..••..•.••.••
17
Threading
.•..•......••.•..•..••..••..••..••••
7
Upper
.•.....••.•.....•.....•.•..••.••.••••
7
Lower
••••.•••....••.••..••••••.••••...•••
7
From the library of: Superior Sewing Machine & Supply LLC
Machines
of
Class
P300-o are
high
speed, needle
feed, two thread
chainstitch
machines designed for
general
stitching
operations
on
materials
of
medium
and heavy
weight.
These machines are
available
for
single
needle
or
multiple
needle
stitching
operations such as seam-
ing, binding,
welting,
lap seam
felling,
etc.,
they
perform outstanding work
on
trousers,
work
clothing,
automotive upholstery, tents,
tarpaulins,
seat covers
and a
variety
of other products.
General
Characteristics
Belt
driven
arm
shaft
mounted in front and rear
ball
bearings.
Belt
driven
bed
shaft.
Semi-automatic
lubricating
system
with
large ca-
pacity
oi I reservior
in
upper and lower
shafts
lubri-
cates
all
principal
bearings.
Presser
foot
is
raised by a treadle operated foot
lifter
which
also
releases the needle thread tension.
Space
at
right
of
needle, 10
inches.
Special Features
Style
P300-0/194
One needle
and
one looper.
Alternating
pressers
with
pneumatic pressure con-
trol.
Stitch
length, 4
to
12 per inch.
Needle
bar stroke, 1-7/16
inches.
Clearance under presser feet,
1/2
inch.
Anti-reversing
mechanism.
DESCRIPTION
3
Machine P300-0/201
Two
needles and two loopers.
Stitch
length, 4 to 12 per inch.
Needle bar stroke,
1-1/4
inches.
Clearance under pressure foot,
3/8
inch.
Gauges (Needle Spacing):
3/16
inch
to
2 inches
in
steps of
1/32
inch.
Standard gauges,
3/16
inch,
1/4
inch,
3/8
inch,
1/2 inch,
5/8
inch,
3/4
inch,
1-1/4
inches and
1-1/2
inches.
Machine P300-o/401
Four needles
and
four loopers.
Stitch
length, 4 to 12 per inch.
Needle bar stroke,
1-1
I4 inches.
Clearance under presser foot,
3/8
inch.
Gauges (Needle Spacing):
3/4
inch
to
2 inches
between
outside
needles.
Standard gauges,
1/4
inch
-1/4
Inch
-1/4
inch,
5/16
inch -
5/16
inch -
5/16
inch,
3/8
inch-
3/8
inch -
3/8
inch,
1/2
inch
-1/2
inch
-1/2
inch,
1/4
inch-
1
inch-
1/4
inch.
From the library of: Superior Sewing Machine & Supply LLC
HANGERS
OIL
PAN
FOOT LIFTER
LEVER
Fig. 3
Fig. 4
Fig. 2
4
INSTALLATION
Assemble
oil pan
to
hangers.
Insert
assembled
oil pan into
machine
cut-out
of
table
placing
four
rubber
bushings
in
hanger
holes
as
shown
in
Fig.
2.
Attach
oi I drain jar
to
oiI pan
as
shown in
Fig.
3.
F-lace machine on oil pan
assembly
with
the
four bed
pins
passing
through
the
four rubber
bush-
ings shown in
Fig.
2.
Connect
foot Iifter·
treadle
to
foot Iifter
lever,
Fig.
4,
at
back of machine
by
cha
in
furnished
for
this
purpose.
From the library of: Superior Sewing Machine & Supply LLC
LUBRICATION
Machines of Class P300-o have a semi-automatic
lubricating system comprising a
hollow
arm
shaft
and
a hollow
bed
shaft which
act
as
oil
reservoirs.
The
oil
is distributed to
all
of the principal bearings
by
centrifugal force through small
jets
in the shafts
when the machine
is
in
operation. Provision
is
also
made
for hand lubricating other movable parts which
are not lubricated from the reservoirs.
CAUTION:
Use
Union Special
Oil,
Specification 175, a water
white
straight mineral
oil
of a saybolt
viscosity
of
90
to
125
seconds at 100 degrees farenheit.
Do
not
use
additives
in
sewing
machine oil
as
the-y
may
cause
a
reduction
in
the
normal flow of
oil
that
can
result
in damage
to
the
machine.
BEFORE
STARTING machine,
the
machine
must
be
oiled
as
instructed.
Failure
to
do
this
wi
II
result
in damage
to
the
machine.
Pressure
Oil
Can,
furnished with
the
machine,
is
to
be
used
to
oil
all
points
requiring
lubrication.
TO OIL
ARM
SHAFT
To
fi
II
arm
shaft
reservoir,
insert
spout
of
pres-
sure
oil
can
in
hole,
Fig.
5, and
inject
1
shot
of
oi I into
shaft
twice
daily.
TO OIL BED
SHAFT
To fill bed
shaft
reservoir,
push spring cover,
Fig.
6,
to
the
left,
insert
spout
of
pressure
oil
can
into
hole
and
inject
1
shot
of
oil into
shaft
twice
daily.
Close
oil
hole
spring cover.
NOTE: Bed
shaft
may
also
be
oiled
from
right
hand end
of
machine.
OTHER OILING POINTS
Apply oil
to
all
work
plate
and arm oil
holes,
needle
bar
bearings
and
connections,
needle
bar rock
frame
bearings,
looper
rocker
sleeve
and
presser
lifting mechanism.
CAUTION: For
machines
in
continuous
use,
all
oiling
points
must
be
oiled
daily.
Occasionally
oil
tension
release
mechanism and looper
pull-out
rack
.
5
,... s
SPEED
Maximum
speed
for Style P300-0/194
is
4000
stitches per minute.
It
is
advisable to operate
new
machines at a
speed of
500
stitches less than
maximum
for
the
first
100 hours
of
operation.
Maximum
efficient
speed
is
determined upon the
nature of the operation, the
ability
of
the operator
and the type of material being sewn.
Maximum
speed
for Machines P300-Q/201, P300-
0/401
is
4500
stitches oer minute.
From the library of: Superior Sewing Machine & Supply LLC
MOVE
TO
HIGHEST
POINT
MOVE
TO
HIGHEST
POINT
SCARF OF NEEDLE
TOWARD
LEFT
Fig.
7
LOOSEN
SCREW
LOOSEN
SCREWS
6
NEEDLES
Machines P300-Q/201, P300-0/401 use Needles,
Catalog P3260 (62 x 57).
For heavier weight material, needle Catalog
P-
4112 (62x59)
may
also
be
used. In
this
case, the
needle bar must
be
adjusted as instructed
on
page
13.P300-0/194 use Needles, Catalog P4112
(62
x 59)
for medium heavy work or Catalog P3260 (62 x 57)
for medium
light
work.
The
size
of
the
needle
to
be
used
is
determined
by
the
size
of
the
thread
which must
pass
freely
through
the
eye
of
the
needI
e.
Orders for
needles
should
specify
quantity
re-
quired,
size
number and
catalog
number.
To Set
The
Needle
Turn machine pulley over toward
the
operator
until
the
needle
bar
is
at
its
highest
point,
as
shown
in Fig. 7.
Loosen
needle
set
screw
on
single
needle
ma-
chines
or
needle
clamping
screws
on multiple
needle
machines,
as
shown
in
Fig.
7.
Insert
needle
into
needle
bar or clamp
as
far
as
it will go making
certain
that
the
scarf
of
each
needle
faces
toward
the
left,
as
shown
in
Fig.
7.
THREAD
Either left
twist
or
right
twist
thread
may
be
used
in
the
needles
and loopers.
Rough or uneven
thread,
or
thread
which
passes
through
the
needle
eye
with
difficulty
wi
II
interfer
with
successful
operation of
the
machine.
From the library of: Superior Sewing Machine & Supply LLC
THREADitolG
THE
MACHINE
Upper
Threading
Turn machine pulley over toward operator until
needle
bar
is
at
its
highest
point.
Pass
thread
from unwi nder through
thread
ing
points
indicated
in
Fig.
8. See
insert,
Fig.
8,
for
correct
threading
of
needle.
Draw approximately two
inches
of
thread
through
needle
eye
with which
to
start
sewing.
Fig.
8
LOOP!R
THROW-OUT
RACK
ROD
LOOP
! R
THROW-OUT
GE
AR
LOCKING
PLUNG
! R
ROD
7
Single and
multiple
needle machines are
all
threaded as shown
in
Fig.
8. Make
certain
that each
thread passes through thread tension
device.
Machines of Class
P300-Q
having
Alternating
Pressers are equipped
with
a thread
lubricator
on
front
of
the arm. The needle thread must pass through
the lubricator.
Lower
Threading
Open front
table
section,
remove bed
slide
and
turn machine
pulley
over toward operator untiI
needle
bar
is
at
its
highest
point.
Move
loopers
out of sewing
position
by
pulling
looper throw-out
gear
locking plunger rod and looper
throw-out
rack
rod,
Fig.
8, out
as
far
as
possible.
This
will
place
loopers
in
pos
ition for·
eas
i
er
thread·
ingand
prevent
accidental
operation of
machine
until
loopers
are
returned
to
sewing
position.
Threading
The
Loopers
Pass
thread
from unwinder through
threading
points
as
indicated.
Draw approximately
two
inches
of thread through looper
eye
with which
to
start
sewing.
From the library of: Superior Sewing Machine & Supply LLC
MORE
TENSION
PRESSURE
LESS
TENSION
Fig. 9
Fig.
10
LOOPER
THREADS
Pressure
on
material
should
be
as
light
as
pos-
sible
while
still
sufficient
to
insure
correct
feeding.
Presser
Foot
Pressure
To
regulate
presser
foot
pressure,
loosen
lock
screw,
Fig.
11,
at
rear
of
machine.
Tighten
thumb
screw
to
increase
pressute;
loosen
to
decrease
pressure
.
When
correct
feeding
pressure
is
attained,
tighten
lock
screw.
THUMB
SCREW
Fig.
11
LOCK
SCREW
8
TENSION
Tension
on
thread
should
be
light
as
possible
while
still
sufficient
to
set
the
stitch
correctly
in
material.
Needle
Thread
Tension
To
regulate
needle
thread
tension,
turn thumb
screw,
indicated
in
Fig.
9,
as
may be
required.
IMPORTANT:
Regulate
needle
thread
tension
only when
pre~ser
foot
is
down.
Looper
Thread
Tension
To
regulate
looper
thread
tension,
turn thumb
screws,
as
indicated
in
Fig.
10,
as
may
be
required.
Alternating
Pressers:
To
increase
pressure,
loosen
lower lock nut
and
loosen
lock
screw,
then
tighten
upper lock
nut,
see
Fig.
12.
When
correct
pressure
is
attained,
tighten
lock
screw.
Then
tighten
the
lower
lock
nut.
To
decrease
pressure,
loosen
upper lock nut•
and
loosen
lock
screw,
then
tighten
lower lock
nut.
When
correct
pressure
is
attained,
tighten
lock
screw.
Then
tighten
the
upper
lock
nut.
Fig.
12
From the library of: Superior Sewing Machine & Supply LLC
Alternating
Presser
with
Pneumatic
Pressure
Control:
Adjust
height
of
Pressure
Cylinder
with
presser
feet
resting
on
throat
plate.
There
should
be a
clear-
ance
of 1/ 4 inch
between
the
Presser
Bar Spring
Fork
and
the
bottom
of
the
cylinder.
To
raise
cylin-
der,
loosen
lower
lock
nut
and
tighten
upper lock
nut,
see
Fig.
13.
To
lower
cylinder,
loosen
upper
lock nut and
tighten
lower lock nut.
When
correct
adjustment
is
attained,
tighten
both
lock
nuts.
9
Upper
Feed
Roll
Pressure
To
regulate
pressure
of
the
upper feed
roll,
turn
thumb
screw
as
shown in
Fig.
15.
INCREASE~
PRESSURE~
b
~
..
DECREASE
;~·)
u
.....
·
~~RESSURE
•....
-·····-~
,.··
/.---·
·
··
··
'
_
...
-·
.-
-
··
..
~
.
_
.
....
-··"
Fig. 15
From the library of: Superior Sewing Machine & Supply LLC
WORM
GEAR
SET
SCREWS
PLUNGER
Fig.
16
COVER
PLATE
Fig.
17
SET
SCREWS
BUTTON
NEEDLE
BEARING
10
STITCH LENGTH
To
adjust
the
stitch
length,
depress
plunger,
Fig.
16,
located
on
top
of arm.
Continue
to
hold
plunger down
and
turn machine
pulley
toward
opera-
tor unti I
plunger
enters
notch in arm
shaft
eccentric.
Then
turn
plunger
to
lock in
position.
Depress
but-
ton,
Fig.
16,
located
on machine
bed.
Hold down,
and turn machine pulley toward
operator
to
increase
length of
stitch,
or away from
operator
to
decrease
length of
stitch.
Letter
"A"
on machine
pulley
in·
dicates
the
longest
stitch.
When
desired
length,
in-
dicated
by
letter,
is
opposite
arrow on front of ma-
chine,
release
button
and turn plunger
to
right
or
left
untiI
it
springs
outward.
CAUTION:
Never
turn
machine
pulley
with
plung·
er
in
locked
posit
ion
until
button on
machine
bed
is
depressed.
Machine with
Puller
Feed
The
length
of
the
stitch
is
determined
by
the
stitch
gears
in
the
puller
feed
mechanism.
The
compound feed
stitch
length
should
be
set
slightly
shorter
than
the
stitch
length of
the
puller
feed.
To
change
Puller
Feed
gears
for
adjusting
stitch
length, remove
the
two
cover
plate
screws
and
re-
move
cover
plate,
F ig. 17.
Loosen
set
screws.
Slide
puller
feed
shaft
to
the
right
far
enough
to
allow
re-
moval of worm
and
worm
gear.
Place
the
new worm
on
cross
shaft.
Turn worm in
the
operating
direction
and
tighten
the
first
set
screw
into
the
flat
of
the
shaft.
Then
securely
tighten
both
set
screws,
check-
ing for
excess
i
ve
end
ploy.
Engage
the
new worm
gearwith
the
wormand
slide
puller
feed
shaft
through
the
worm
gear
untiI
the
end
of
the
shaft
is
flush
with
the
needle
bearing.
Remove
end
play
in
the
shaft
by
setting
the
two
collars
against
the
bracket
and
tightening
the
four
set
screws.
Align
the
lower
feed
roll
with
the
upper
feed roll
and
tighten
the
two
set
screws.
Center
the
worm
gear
on
the
center
of
the worm.
Tighten
the
two
set
screws
with
the
first
screw
in
the
spline
of
the
shaft.
Replace
cover
plate
and
adjust
the
compound
feed.
From the library of: Superior Sewing Machine & Supply LLC