Unitrol TROLL MICRO M User manual

Operation and Maintenance Manual
Wheel Balancer
Model TROLL MICRO M
Manufacturing –Sales –Maintenance
„UNI-TROL” Sp. z o.o.
ul. Estrady 56
01-932 Warszawa
tel/fax [phone]

Operation and Maintenance Manual
Wheel Balancer for Motobike Wheels
MODEL TROLL MICRO M
Serial number:
Manufacturing year:
MANUFACTURER:
„UNI-TROL” Sp. z o. o.
ul. Estrady 56
01-932 Warszawa
tel/fax [phone]
AUTHORISED SERVICE CENTRE
UNI - TROL Sp. z o.o.
ul. Estrady 56
01-932 Warszawa
tel/fax [phone] wew. 131
e-mail: [email protected]

CONTENTS
1. PACKAGING, TRANSPORTATION,STORAGE ....................................................4
2. INTRODUCTION ....................................................................................................5
3. MACHINE DESCRIPTION......................................................................................8
4. SAFETY................................................................................................................10
5. INSTALLATION ....................................................................................................12
6. PROGRAMMES....................................................................................................15
6.1 Balancer Computer Software...........................................................................15
6.1.1 WIDTH..........................................................................................................15
6.1.2 OFF-SET ......................................................................................................16
6.1.3 DIAMETER..................................................................................................16
6.1.4 Balancing programme selection....................................................................17
6.1.5 Accuracy.......................................................................................................17
6.1.6 Balancer memory / User memory.................................................................17
6.1.7 Balancer drive...............................................................................................18
6.2 Wheel balancing..............................................................................................18
6.2.1 Imbalance recalculation ...............................................................................23
6.2.2 Hidden-weight programme............................................................................23
6.3 Calibration with calibrating device....................................................................24
6.3.1 Calilbration with wheel..................................................................................26
7. MAINTENANCE....................................................................................................26
8. SCRAPPING.........................................................................................................27

THE MANUFACTURER RESERVES THE RIGHT TO MAKE MODERNIZATION CHANGES
TO ITS PRODUCT WITHOUT ANY OBLIGATION TO MAKE SUCH CHANGES IN THIS
MANUAL.
1.PACKAGING, TRANSPORTATION, STORAGE
ATTENTION !
Any operations related to packaging, lifting, moving, transportation and unpacking must
be performed only by qualified staff.
Packaging
The wheel balancer is dispatched as a complete machine (quick adapter, casing, wheel
balancer). Rubber pads, calibration device and the manual.
The wheel balancer may be packaged in several ways:
- Pallet + stretch film +cardboard box
- Pallet + stretch film
- Pallet + cardboard box
- Stretch film
Transportation
The packaging must be lifted or moved by means of forklift or pallet trucks. Upon delivery
of the load to the place of destination it is required to check if it has not been damaged
during transportation. It is also necessary to check completeness of the delivery against
the waybill. If the shipment is found to be short or damaged during transportation, it is
necessary to immediately report the fact to the person responsible or carrier.
Furthermore, special care must be taken when unloading the shipment.
Storage
The machine should be stored in a dry and dust-free place.

2. INTRODUCTION
WARNING
This manual is addressed to workshop staff who are authorised to operate a wheel
balancer (an operator) as well as to workers performing on-going maintenance; read this
manual thoroughly before starting unpacking and operation of the wheel balancer. The
manual contains important information concerning PERSONAL SAFETY of operators and
maintenance workers, OPERATION OF THE WHEEL BALANCER.
Storage of the manual
The manual constitutes an integral part of the wheel balancer and should be kept near it at all
times, even if the machine is sold.
The manual must be kept near the machine in a readily and immediately accessible location. The
Operators and maintenance staff must have an immediate access to the manual at all time.
ATTENTION !
IT IS PARTICULARLY RECOMMENDED TO READ THOROUGHLY AND REPEATEDLY
CHAPTER 3 WHICH CONTAINS IMPORTANT INFORMATION AND WARNINGS RELATED TO
SAFETY.
The machine was designed and created according to the following documents:
Directives 2006/42/CE, 2006/95/CE, 2004/108/CE and
Polish standards adequate European regulations:
- PN-EN ISO 12100-1:2005 Safety of machinery. Basic concepts, general principles for design. Part 1: Basic
terminology, methodology
- PN-EN ISO 12100-2:2005 Safety of machinery.. Basic concepts, general principles for design. Part 2: Technical
principles (orig.)
- PN-EN 61000-6-3:2002 Electromagnetic compatibility (EMC). Part 6-3: Generic standards. Emission standard for
residential, commercial and light industrial (orig.)
- PN-EN 61000-6-4:2002 Electromagnetic compatibility (EMC). Part 6-4: Generic standards. Emission standard for
industrial environments (orig.)
- PN-EN ISO 13857:2008 Safety of machinery. Safety distances to prevent reaching the upper limbs and lower the
danger zones (orig.)
- PN-EN 349+A1:2008 Safety of machinery. Minimum gaps to avoid crushing of parts of human body.
- PN-EN 60204-1:2006 Safety of machinery. Electrical equipment of machines. Part 1:General requirement(orig.)
- PN - EN 61293 / 2000 Marking of electrical equipment with ratings related to electrical supply - Safety
requirements;
- PN-EN 983+A1:2008 Safety of machinery - Safety requirements for hydraulic and pneumatic systems and their
components-Pneumatics (orig.)
- PN - EN 61204 / 2001 Low voltage DC - Properties and safety requirements;
- PN-EN ISO 11201:1999 Acoustics - Noise emitted by machinery and equipment - Measurement levels of sound
pressure emission at a work station and other specified positions by engineering method .

- PN-EN 50419 -1:2008 Marking of electrical and electronic equipment in accordance with Article 11 (2) of
Directive 2002/96/CE (WEEE)
- PN-EN 61190-1 -3:2008 Materials for connecting electronic components - Part 1-3: Particular requirements for
solders for electronic applications and solders with fluxes or without fluxes for soldering
electronic components .
- PN-EN 61760-1 :2006 Surface mounting technology - Part 1: Method qualification standard components for
surface mount (SMD)
ATTENTION !
Lifting, transportation, unpacking, assembly, installation, start-up, preliminary adjustment, testing,
maintenance do not require presence of service workers, but must be performed with special care.
The manufacturer shall not be liable for any personal injuries or damages of vehicles or any
other objects, if any of the aforementioned operations have been performed in a manner
non-compliant with this manual, or if the wheel balancer has been used improperly.
The manual includes only these maintenance and safety aspects which may help an operator or
maintenance worker to understand better the construction and operation of the wheel balancer as
well as to use it most efficiently.
In order to understand the terminology used in the manual, the operator must have specific
experience in workshop, service, maintenance and repair works, ability to interpret correctly the
drawings and descriptions included herein and knowledge of general and specific safety regulations
applicable in the country of installation.
The word “operator” used in this manual should be understood as follows: OPERATOR: a person
authorised to operate the wheel balancer.

7
Technical data:
- max. wheel diameter
0,9 m
- rim diameter
10" - 30"
- rim width
2" - 15"
- balancing accuracy
1g
- measuring time
6-7 s
- balancer’s weight
60 kg
- dimensions:
- with hood opened
880x800x1400mm
- with hood closed
880x550x1080mm
- max. wheel weight
60 kg
- rotation speed
140-170 rpm
- driving motor power
80 W
- power supply
230V / 50Hz
- noise level
<65 dB

8
3. MACHINE DESCRIPTION.
The wheel balancer TROLL –MICRO M serves for motorbike wheels dynamic
balancing within one measuring cycle.
1. Switch on/off
2. Adjuster
3. Rubber pads (4 pcs)
4. Motorbike adapter
5. Keyboard
6. Hood
7. Calibration device
7
6
5
1
2
4
3

9
Fig.1 Wheel balancer parts.
Fig.2 Keyboard
Keys:
Wheel parameters selection
Blancing programme selection dynamic-static*
Wheel parameters: off-set, diameter, width
Balancing accuracy
Measuring cycle stop [STOP]
Measuring cycle start [START]
Imbalance recalculating
Calibration
Hidden-weight programme
Memory M1 –M2
* programme 1: adhesive weights
programme 2: static balancing ( for thin rims, by one weight)
Sound signal confirms button pressing.

10
4. SAFETY
WARNING !
The following chapter must be read in its entirety, since it provides important information
concerning danger for the operator and other people in the case of improper use of the machine.
Explanations concerning threats and hazards that may occur during operation and maintenance
of the wheel balancer as well as general and specific precautions intended to eliminate the
potential dangers are provided below.
Before starting work with TROLL MICRO M, it is necessary to read carefully and understand these
instructions.
ATTENTION !
The manufacturer and vendor shall not be liable for any personal injuries or damages to
vehicles or any other objects caused by improper or unauthorised use of the wheel
balancer.
ATTENTION !
IT IS NOT RECOMMENDED TO USE THE WHEEL BALANCER WITHOUT PRIOR CLOSURE
OF THE WHEEL GUARD.
FAILURE TO MEET THE AFOREMENTIONED REQUIREMENTS MAY RESULT IN
SERIOUS PERSONAL INJURIES AND IRREPARABLE DAMAGE TO THE WHEEL
BALANCER AND THE WHEEL.
General precautions
The operator and maintenance worker are required to follow the safety regulations applicable in
the country of the machine installation.
The manual contains the following captions concerning safety:
Danger —indicates a possibility of danger which may lead to serious injuries
Warning —indicates dangerous situations and/or types of manoeuvres which may lead to major
or minor injuries
Caution —indicates dangerous situations and/or types of manoeuvres which may lead to minor
injuries and/or damage to the wheel balancer, wheel or any other objects