UniVer TC User manual

21/10/2022
Pag. 1 di 80
TC and TE Fieldbus Modules
Industrial standard connections M8 or M12.
Integrated connections with ISO VDMA manifolds and compact valves 10/15/22 mm.
Integrated 24 coils controls for TC version only.
Expansion capability till 64 digital inputs or 88 digital outputs according to the model.
Visual diagnostic with LED screen and through fieldbus.
IP65 protection degree.
Separate logic power supply of input and outputs, so that it is possible to cut off the outputs only.
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Rev.B15
Pg. 2 di 80
TABLE OF CONTENTS
Important information ................................................................................................................................................. 4
Definitions .................................................................................................................................................................. 4
Symbol Legend .......................................................................................................................................................... 5
Description of the modular system ............................................................................................................................. 5
Codification key.......................................................................................................................................................... 6
Installation.................................................................................................................................................................. 7
TCxPN and TExPN modules - Profinet ...................................................................................................................... 8
TCxEN and TExEN modules - EtherNet/IP ................................................................................................................ 9
TCxEC and TExEC modules -EtherCAT.................................................................................................................. 10
TCxP and TExP modules - Profibus........................................................................................................................... 11
TCxC and TExC modules - CANopen........................................................................................................................ 12
TCxLKA and TCxLKB modules - IO-Link ................................................................................................................... 13
M12 connectors pinout for Profinet, EtherNet/IP, EtherCAT modules........................................................................ 14
M12 connectors pinout for Profibus modules ............................................................................................................. 15
M12 connectors pinout for CANopen modules........................................................................................................... 16
M12 connectors pinout for IO-Link modules............................................................................................................... 17
Power supply connections for Profinet, EtherNet/IP, EtherCAT modules .................................................................. 18
Power supply connections for Profibus, CANopen modules ...................................................................................... 19
Connection to the Profinet, EtherNet/IP, EtherCAT fieldbus network......................................................................... 20
Connection to the Profibus fieldbus network .............................................................................................................. 21
Profibus network termination...................................................................................................................................... 21
Connection to the CANopen Fieldbus ........................................................................................................................ 22
CANopen network termination ................................................................................................................................... 22
How to set Profinet, EtherNet/IP, EtherCAT network address.................................................................................... 23
How to set Profibus network address......................................................................................................................... 26
How to set the CANopen network address................................................................................................................. 26
Coils, inputs and outputs addressing ......................................................................................................................... 27
Product identification label ......................................................................................................................................... 28
Allocation of manifold valve Byte/Bit .......................................................................................................................... 29
Allocation of Byte/Bit of further output modules.......................................................................................................... 29
Allocation of Byte/Bit of further input modules............................................................................................................ 29
Allocation of Byte/Bit of electric clamp modules......................................................................................................... 30
Auxiliary input and ouput modules ............................................................................................................................. 31
Auxiliary input and output modules (features) ............................................................................................................ 32
Supply and separator modules................................................................................................................................... 33
Supply and separator modules (features) .................................................................................................................. 34
Modules for electric power clamps ............................................................................................................................. 35
Modules for electric clamps (features)........................................................................................................................ 36
Accessories for serial modules................................................................................................................................... 38
Accessories for clamping device modules.................................................................................................................. 39
Connection cables for clamping device modules ....................................................................................................... 39
Connection cables for remote modules...................................................................................................................... 40
LED Status and Diagnostics - Profinet ....................................................................................................................... 41
Status and Diagnostics - EtherNet/IP LED................................................................................................................ 42
LED Status and Diagnostics - EtherCAT.................................................................................................................... 43
Error codes -Profinet, EtherNet/IP, EtherCAT .......................................................................................................... 44
LED Status and Diagnostics - Profibus ...................................................................................................................... 45
LED Status and Diagnostics - CANopen.................................................................................................................... 45
Error codes - Profibus and CANopen......................................................................................................................... 46
LED Status and Diagnostics - IO-Link........................................................................................................................ 47
Error codes Table - IO-Link ........................................................................................................................................ 47
Configuration Parameters - Profinet........................................................................................................................... 48
Error codes of the Profinet diagnostics messaging .................................................................................................... 52
Configuration Parameters - EtherNet/IP..................................................................................................................... 53
Error codes of the EtherNet/IP diagnostics messaging.............................................................................................. 60
Configuration paramenters - EtherCAT...................................................................................................................... 61
Error codes of the EtherCAT diagnostics messaging................................................................................................. 66
Configuration parameters - Profibus .......................................................................................................................... 68
Error codes in the Profibus diagnostics messaging.................................................................................................... 71
Configuration parameters - CANOPEN ...................................................................................................................... 72
Error codes in the CANopen diagnostics messages .................................................................................................. 73
Configuration Parameters - IO-Link............................................................................................................................ 75
Module assembly system........................................................................................................................................... 76
Possible configuration examples................................................................................................................................ 77
Damages caused by improper use............................................................................................................................. 79
Correct and incorrect use........................................................................................................................................... 79
Scheduled maintenance frequency ............................................................................................................................ 79

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Copyrights.................................................................................................................................................................. 80
Every action was intended to guarantee the accuracy and completeness of this document.
However, we cannot completely exclude that there might be mistakes, therefore we will
appreciate any kind of notification.
/ ------------ /
We would like to highlight that hardware and software terms, as well as trademarks
used or mentioned in this manual are usually registered trademarks or patents.
Note: all information can be changed without prior notice.

Rev.B15
Pg. 4 di 80
Important information
To guarantee a quick installation and set up of the device described in this
manual, we highly recommend that the following information and
explanations are carefully read and observed.
Qualified Personnel
The usage of the products described in this manual, are addressed exclusively
to qualified personnel in the PLC programming, electrical specialists or
people who act in place of specialized electricians and who are familiar with
the existing rules. UNIVER S.p.A. declines any responsibilities resulting from
improper actions and damages caused by the non-compliance to the
prescriptions contained in this manual.
Designated use
For each single application, the supplied components must work with the
appropriate Hardware and Software configuration. Adjustments are allowed
only for the possibilities explained in this manual.
Every change to the Hardware and/or Software and/or the not compliant use
of the components entails automatically the exclusion of liability by UNIVER
S.p.A. and loss of the guarantee.
For specific requests and/or configuration consult UNIVER S.p.A
Safety notes
Attention. Remove all supplies and wait for at least 1 minute before working
on the device and its modules.
In case of bended contacts, the affected module must be replaced, because its
long- term functionality may be compromised.
ESD (electrostatic charges)
The modules have electronic components that may be damaged by
electrostatic charges.
When working with the modules, make sure that the environment (people,
workstation, packages) are well grounded or antistatic.
Avoid touching metal parts such as gold connections
Do not supply the devices with voltage outside of the indicated range.
Remember to connect the ground to the device, since some internal
protections need such a connection to operate correctly.
No connection to the ground could damage the device.
Definitions
DI
Digital input
DO
Digital output
I/O
Input/Output
HW
Hardware
SW
Software
LSB
Less significant Byte
MSD
Most significant Byte

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Pg. 5 di 80
Symbol Legend
Description of the modular system
TC and TE series are slave devices for fieldbus to control of valves, digital inputs and outputs.
The system structure taken as an example below consists of the interface module for the valve
manifold (1) and already included in the TC, the communication field module (2), (DeviceNet,
CANopen, Profibus, Profinet, EtherNet/IP, EtherCAT), the digital input module (3), the digital
output module (4), and the end cover (5).
Since this is a modular system, other modules can be added
Important NOTICE
Attention Danger
Additional information
Recycle / Eco compatible materials

Rev.B15
Pg. 6 di 80
Codification key
(1) Only for DeviceNet and Profibus.
(2) This solution consists of an additional module (TCxUS78) equipped with 7/8 connectors (the POWER SUPPLY
connector of the standard module is removed)
(3) From 2022 no longer available.
SERIES
TC I/O Module + Valve interface
TE
x
7Auxiliary connection 7/8
(2)
M
FIELDBUS
C
D
P
PN
EN
EC
LKA
LKB
DIGITAL INPUTS
Input connector dimension
S
H
H2
8
DIGITAL OUTPUTS
EXPANSIONS Digital inputs and outputs
32IN
64IN
32UD
64UD
1616
3232
6464
A1C
A2C
M12 High-Density digital input (TC16I812 8x2)
2 Modules TCR32UD 16+16 digital outputs (2xDSUB 25)
1 Module TCR1616 16 digital inputs + 16 digital outputs (2xDSUB 25) (3)
1 Module TCR32ID + 1 Module TCR32UD
I/O Module
Standard connection M12
Multibus connection M23
(1)
CANopen 64+64 I/O
S
08
Devicenet 64+64 I/O
TC
x
EN
08
Profibus DP 64+64 I/O
EtherNet/IP 64+88 I/O
N° 00-08-16-24-32-40-48-56-64
Profinet 64+88 I/O
EtherCAT 64+88 I/O
no input module = 00
IO-Link Class A 24 Coils
IO-Link Class B 24 Coils
1 Module TC-ECSM + 1 Module TC-2ECD for 2 Electric Power Clammps
1 Module TC-ECSM + 2 Modules TC-2ECD for 4 Electric Power Clammps
no output module = 00
M12 Standard digital input (4x2)
M12 High-Density digital input (TC16I812-2F 8x2) support 2-wires electronic
Blank if there is only the expansion module
N° 00-08-16-24-32-40-48-56-64
M08 digital input (8x1)
Blank with no expansion module
2 Modules TCR32ID + 2 Modules TCR32UD
1 Module TCR32ID 16+16 digital inputs (2xDSUB 25)
2 Modules TCR32ID 16+16 digital inputs (2xDSUB 25)
1 Module TCR32UD 16+16 digital outputs (2xDSUB 25)

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Pg. 7 di 80
Installation
Before installing the device, be sure that it was not damaged during transport.
Pay attention to the dimensions.
Remote I/O Output module Input module Communicator
(TCR3232) (TC8U412) (TC8I412) (TCxPN)
Remote I/O Output module Input module Communicator
(TCR3232) (TC8U412) (TC8I412) (TExPN)
We recommend to fix the device through the proper holes with M4 screws.
The total length changes in accordance to the number of installed modules and according to the
assembled valve manifold.

Rev.B15
Pg. 8 di 80
TCxPN and TExPN modules - Profinet
Fieldbus data PROFINET IO
Bus 1 and Bus 2 connectors Circular M12 Female 4 pin D code
10Base-T/100Base-TX, Half/Full Duplex
Auto Crossover Function; Auto-Negotiation
RT Support
FSU Support
System LEDs
ON/DIAG Green/Red
RUN/RDY Green/Red
Ausiliary LEDs
Out Supply Green
BUS LED
BF Red
SF Red
LINK 1 2 Green
ACT 1 2 Yellow
Electrical data
Connector Power Supply Circular M12 male 4 pin A code
Logic voltage / digital inputs (VLS24) 24 Vdc ± 15%
Nominal power 150mA (TCxPN)
Maximal power for digital inputs 1,5A @ 20°C – overload protection
Manifolds/outputs voltage (VA24) 24 Vdc -10% +15% (valves limit)
Maximal power for all outputs (VA24) 2,5A max – overload protection
Manageable outputs for valve manifolds 24 max coils - (12 bistable valves -1,5A for 12 coils)
Manageable auxiliary digital outputs 64 digital outputs (88 total outputs with 24 manifold coils)
Manageable auxiliary digital inputs 64 digital inputs
Environmental conditions
Weight TCxPN/TExPN 290g/260g
Module overall dimensions 100x123x75 mm / 90x123x75 mm
Protection degree IP 65 (with connectors) IEC 60529
Relative humidity 5 to 85% IEC 60068-2-30
Operating temperature 5°C
÷ 50°C IEC 60068-2-1
Storage temperature -25°C
÷ 80°C IEC 60068-2-2
Vibrations 5g tested 10-500Hz IEC 60068-2-6
Shock 22g IEC 60068-2-27

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Pg. 9 di 80
TCxEN and TExEN modules - EtherNet/IP
Fieldbus data EtherNet/IP
Bus 1 and Bus 2 connectors Circular M12 Female 4 pin D code
10Base-T/100Base-TX, Half/Full Duplex
Auto Crossover Function; Auto-Negotiation
System LEDs
ON/DIAG Green/Red
RUN/RDY Green/Red
Auxiliary LEDs
Out Supply Green
BUS LED
MS Green/Red
NS Green/Red
LINK 1 2 Green
ACT 1 2 Yellow
Electrical data
Connector Power Supply Circular M12 male 4 pin A code
Logic voltage / digital inputs (VLS24) 24 Vdc ± 15%
Nominal power 150mA (TCxEN)
Maximal power for digital inputs 1,5A @ 20°C – overload protection
Manifolds/outputs voltage (VA24) 24 Vdc -10% +15% (valves limit)
Maximal power for all outputs (VA24) 2,5A max – overload protection
Manageable outputs for valve manifolds 24 max coils - (12 bistable valves -1,5A for 12 coils))
Manageable auxiliary digital outputs 64 digital outputs (88 total outputs with 24 manifold coils)
Manageable auxiliary digital inputs 64 digiral inputs
Environmental conditions
Weight TCxEN/TExEN 290g/260g
Module overall dimensions 100x123x75 mm /90x123x75 mm
Protection degree IP 65 (with connectors) IEC 60529
Relative humidity 5 to 85% IEC 60068-2-30
Operating temperature 5°C
÷ 50°C IEC 60068-2-1
Storage temperature -25°C
÷ 80°C IEC 60068-2-2
Vibrations 5g tested 10-500Hz IEC 60068-2-6
Shock 22g IEC 60068-2-27

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Pg. 10 di 80
TCxEC and TExEC modules - EtherCAT
Fieldbus data EtherCAT
Connectors X1 IN e X2 OUT Circular M12 Female 4 pin D code
10Base-T/100Base-TX, Half/Full Duplex
Auto Crossover Function; Auto-Negotiation
System LED
ON/DIAG Green/Red
RUN/RDY Green/Red
Auxiliary LEDs
Out Supply Green
BUS LED ECAT RUN Green
ECAT ERR Red
L/A IN Green
L/A OUT Green
Electrical data
Connector power supply Circular M12 male 4 pin A code
Logic voltage / digital inputs (VLS24) 24 Vdc ± 15%
Nominal power 150mA (TCxEC)
Maximal power for digital inputs 1,5A @ 20°C – overload protection
Manifolds/outputs voltage (VA24) 24 Vdc -10% +15% (valves limit)
Maximal power for all outputs (VA24) 2,5A max - overload protection
Manageable outputs for valve manifolds 24 max coils - (12 bistable valves -1,5A for 12 coils)
Manageable auxiliary digital outputs 64 digital outputs (88 total outputs with 24 manifold coils)
Manageable auxiliary digital inputs 64 digital inputs
Environmental conditions
Weight TCxEC/TExEC 290g/260g
Module overall dimensions 100x123x75 mm / 90x123x75 mm
Protection degree IP 65 (with connectors) IEC 60529
Relative humidity 5 to 85% IEC 60068-2-30
Operating temperature 5°C
÷ 50°C IEC 60068-2-1
Storage temperature -25°C
÷ 80°C IEC 60068-2-2
Vibrations 5g tested 10-500Hz IEC 60068-2-6
Shock 22g IEC 60068-2-27

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Pg. 11 di 80
TCxP and TExP modules - Profibus
Fieldbus data DP Profibus
Input Bus connector Circular M12 Male 4 pin B code
Output Bus connector Circular M12 Female 4 pin B code
System LEDs
ON Green
DIAG Red
Auxiliary LEDs
OUT SUPPLY Green
BUS LED BF Red
Selectable Slave Adress Selectable from 00 to 99
Commutation speed 9.6Kbaud to 12Mbaud (AutoBode)
Electrical data
Connector power supply Circular M12 male 4 pin A code
Logic voltage / digital inputs (VLS24) 24 Vdc ± 15%
Nominal power 120mA (TCxP)
Maximal power for digital inputs 1,5A @ 20°C – overload protection
Manifolds/outputs voltage (VA24) 24 Vdc -10% +15% (valves limit)
Maximal power for all outputs (VA24) 2,5A max – overload protection
Manageable outputs for valve manifolds 24 max coils - (12 bistable valves -1,5A for 12 coils)
Manageable auxiliary digital outputs 40 digital outputs (64 total outputs with 24 manifold coils)
Manageable auxiliary digital inputs 64 digital inputs
Environmental conditions
Weight TCxP/TExP 370g/280g
Module overall dimensions 100x123x75 mm / 90x123x75 mm
Protection degree IP 65 (with connectors) IEC 60529
Relative humidity 5 to 85% IEC 60068-2-30
Operating temperature 5°C
÷ 50°C IEC 60068-2-1
Storage temperature -25°C
÷ 80°C IEC 60068-2-2
Vibrations 5g tested 10-500Hz IEC 60068-2-6
Shock 22g IEC 60068-2-27

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Pg. 12 di 80
TCxC and TExC modules - CANopen
Fieldbus data CANopen
Input Bus connector
Output Bus connector
Circular M12 Male 5 pin A code
Circular M12 Female 5 pin A code
System LEDs
LOGIC STATUS Green
DIAG Red
Auxiliary LEDs
OUT SUPPLY Green
BUS LED CAN RUN/ERR Green/Red
Selectable Slave Adress Selectable form 01 to 98
99 enable the function LSS (from version 2.1)
Commutation speed 10-20-50-125-250-500-800Kbaud -1Mbaud
(Autobaud from version 2.1).
Electrical data
Connector power supply Circular M12 male 4 pin A code
Logic voltage / digital inputs (VLS24) 24 Vdc ± 15%
Nominal power 100mA (TCxC)
Maximal power for digital inputs 1,5A @ 20°C – overload protection
Manifolds/outputs voltage (VA24) 24 Vdc -10% +15% (valves limit)
Maximal power for all outputs (VA24) 2,5A max - overload protection
Manageable outputs for valve manifolds 24 max coils - (12 bistable valves -1,5A for 12 coils)
Manageable auxiliary digital outputs 40 digital outputs (64 total outputs with 24 manifold coils)
Manageable auxiliary digital inputs 64 digital inputs
Environmental conditions
Weight TCxC/TExC370g/280g
Module overall dimensions 100x123x75 mm / 90x123x75 mm
Protection degree IP 65 (with connectors) IEC 60529
Relative humidity 5 to 85% IEC 60068-2-30
Operating temperature 5°C
÷ 50°C IEC 60068-2-1
Storage temperature -25°C
÷ 80°C IEC 60068-2-2
Vibrations 5g tested 10-500Hz IEC 60068-2-6
Shock 22g IEC 60068-2-27

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Pg. 13 di 80
TCxLKA and TCxLKB modules - IO-Link
Fieldbus data IO-Link
Connector Bus Input and logic power supply Circular M12 Male 5 pin A code
BUS LED
C/Q Green
BUS LED
ERROR Red
Auxiliary LED
OUT SUPPLY Green
System LED
DIAG Red
Electronical data
Connector power supply Circular M12 male 4 pin A code
Logic voltage / digital inputs (VLS24) 24 Vdc ± 15%
Nominal power 150mA
Manifold voltage 24 Vdc -10% +15% (valves limit)
Maximal power for all outputs (VA24) 1,5A max – overload protection
Manageable outputs for valve manifolds 24 max coils- (12 bistable valves -1,5A for 12 coils)
Environmental conditions
Weight TCxLKA/TCxLKB 150g/135g
Module overall dimensions 50x123x75 mm
Protection degree IP 65 (with connectors) IEC 60529
Relative humidity 5 to 85% IEC 60068-2-30
Operating temperature 5°C
÷ 50°C IEC 60068-2-1
Storage temperature -25°C
÷ 80°C IEC 60068-2-2
Vibrations 5g tested 10-500Hz IEC 60068-2-6
Shock 22g IEC 60068-2-27

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Pg. 14 di 80
M12 connectors pinout for Profinet, EtherNet/IP, EtherCAT modules
TCxPN – TExPN TCxEN - TExEN TCxEC - TExEC
Logic and output power supply.
(M12 Male A code)
Contact side view.
BUS1 e BUS2.
(M12 Female D code)
Contact side view
Pin
POWER SUPPLY
1
Positive logic and input power
supply (VLS24)
2
Negative output power supply
(0VA)
3
Negative logic and input power
supply (0VLS)
4
Positive output power supply
(VA24)
Case
Shield
Pin
BUS 1
BUS 2
1
TD+
TD+
2
RD+
RD+
3
TD-
TD-
4
RD-
RD-
Case
Screeb
Shield
Bus 1 and Bus 2 can be used either as input or output of the fieldbus.

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Pg. 15 di 80
M12 connectors pinout for Profibus modules
TCxP - TExP
Logic and output power supply.
(M12 Male A code)
Contact side view.
.
OUTPUT BUS.
(M12 Female B code)
Contact side view.
INPUT BUS.
(M12 Male B code)
Contact side view.
Pin
POWER SUPPLY
1
Positive logic and input power
supply (VLS24)
2
Negative output power supply
(0VA)
3
Negative logic and input power
supply (0VLS)
4
Positive output power supply
(VA24)
Case
Shield
Pin
BUS INPUT
Bus OUTPUT
1
NC
VP (+5V)
2
A
A
3
0V
0V
4
B
B
Case
Shield
Shield

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Pg. 16 di 80
M12 connectors pinout for CANopen modules
TCxC - TExC
Logic and output power supply.
(M12 Male A code)
Contact side view.
OUTPUT BUS.
(M12 Female A code)
Contact side view.
INPUT BUS.
(M12 Male A code)
Contact side view.
Pin
POWER SUPPLY
1
Positive logic and input power
supply (VLS24)
2
Negative output power supply
(0VA)
3
Negative logic and input power
supply (0VLS)
4
Positive output power supply
(VA24)
Case
Shield
Pin
BUS INPUT
Bus OUTPUT
1
Drain
Drain
2
V+
V+
3
V-
V-
4
CAN-H
CAN-H
5
CAN-L
CAN-L
Case
Shield
Shield

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Pg. 17 di 80
M12 connectors pinout for IO-Link modules
TCxLKA TCxLKB
Logic power supply (TCxLKA).
(M12 Male A code)
Contact side view.
Output power supply (TCxLKA).
(M12 Male A code)
Contact side view.
Pin
IO-Link
1
Positive logic supply (+L)
2
NC
3
Negative logic supply (-L)
4
C/Q
5
NC
Case
Shield
Pin
POWER
1
Positive valve supply (2L)
2
NC
3
Negative valve supply (2M)
4
NC
Case
Shield
Logic and output power supply (TCxLKB).
(M12 Male A code)
Contact side view.
Pin
IO-Link
1
Positive logic power supply (+L)
2
Positive valve power supply (2L)
3
Negative logic power supply (-L)
4
C/Q
5
Negative valve power supply (2M)
Case
Shield

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Pg. 18 di 80
Power supply connections for Profinet, EtherNet/IP, EtherCAT modules
FE connection must be connected externally to the ground.
Bus 1
Bus 2
Power supply
FE
The module requires 2 supplies,
One 24 VDC (-10% or +15 %) for logic and inputs.
One 24 VDC (-10% or +15 %) for outputs and valve manifold.
Supply connections

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Pg. 19 di 80
Power supply connections for Profibus, CANopen modules
PE connection must be connected externally to the ground.
Bus Output
Bus Input
Power supply
PE
The module requires 2 supplies,
One 24 VDC (-10% or +15 %) for logic and inputs.
One 24 VDC (-10% or +15 %) for outputs and valve manifold.
Supply connections

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Pg. 20 di 80
Connection to the Profinet, EtherNet/IP, EtherCAT fieldbus network
Connect the module with the appropriate network cable in accordance with the
following table:
Ethernet cable specifications
Connector for fieldbus TZ-M4M12-D to be connected to
BUS 1 and BUS 2.

Description
Features
ISO/IEC 11801 Ed. 2.0, category 5
(Category)
ISO/IEC 11801 Ed. 2.0 Class D (Transmission
performances)
Conductor cross-section
AWG 22
Maximal operating voltage
300V RMS
Massimal resistance at 20°C
57.1 Ohm / km
Transfer Impendance at
10 MHz
< 40 mOhm / m
Nominal propagation speed 68%
Delay
< 5.3 ns / m
Impendance at 1 – 100 MHz
100 +/- 15 Ohm
Pin
Cable color
1
Yellow
2
White
3
Orange
4
Blue
Case
Shield