Universal Innovations Sahara X Series User manual

X-Range
Barbecues
Assembly Instructions
Photograph is not to scale. Specications may dier slightly from the images shown.
Assembly refers to the X450 model. The same assembly steps apply for the X250, X350 and
X475 models.
Universal Innovations
Manufactured by
682A/683A/684A
Product Features
Ignition Type: Electronic Ignition (main burners), Piezo Ignition (side burner)
Grill Type: Sahara® Grill Insert System
Side Burner: Ye s
Side Cart: Yes (for X475 Model)
Warming Rack Type: Extendable
Drinks Holder: Yes
Viewing Window: Yes
Rotisserie Compatible: Yes
X450 Model
X350 Model
X250 Model
X475 Model
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Before you begin

2
Parts Supplied
1
2
3
4
5
6
7
8
9
10
11
12
13
Ref Description Illustration Qty Ref Description Illustration Qty
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Base
Left + Right
Side Wall
Cabinet
Brace Plate
Cabinet
Front Panel
Axle
Assembly
Castor
Assembly
Cylinder
Supports
Sink + Hood
Assembly
Thermometer
Right
Side Shelf
Vaporising
Bars*
Cooking
Grill
Warming
Rack
1
1
2
1
1
2
2
1
1
1
4
1
1
Grease
Tray
Grease Cup
Bracket
Grease
Cup
Grease
Cup Cap
Left
Side Shelf*
Gas Hose +
Regulator
Castor
Wheel
Trolley
Frame
Trolley
Shelf
Trolley
Rail
Handle
Assembly
Tabletop
Chopping
Board
Utility Bin
1
1
1
1
1
1
4
2
2
2
1
1
1
1
* Note: • The X350 model only has 3 vaporising bars. • The X250 model only has 2 vaporising bars.
• The Left Side Shelf does not apply to the X475 Model.
20
21
22
23
24
25
26
27
Parts 20 - 27 only apply to the X475 Model.

Fixings Supplied
Ref Description Illustration X450 Qty X350 Qty X250 Qty X475 Qty
Technical Data
CE Approval: 2797/22
Main Burner Heat Input (X450): 3.9kW (main burner) x 4 =15.6kW
Main Burner Heat Input (X475): 3.9kW (main burner) x 4 =15.6kW
Main Burner Heat Input (X250): 3.9kW (main burner) x 2 =7.8kW
Main Burner Heat Input (X350): 3.9kW (main burner) x 3 =11.7kW
Side Burner Heat Input: 3.1kW
Injector Size: Main burner 0.95mm, side burner 0.85mm
Gas/Pressure: Butane-28mbar/Propane-37mbar
Gas Consumption (X450): 1350 grams per hour
Gas Consumption (X475): 1350 grams per hour
Gas Consumption (X250): 785 grams per hour
Gas Consumption (X350): 1065 grams per hour
Gas Category: I3+
Total Heat Input (X450): 3.9kW (main burner) x 4+3.1kW (side burner) =18.7kW
Total Heat Input (X475): 3.9kW (main burner) x 4+3.1kW (side burner) =18.7kW
Total Heat Input (X250): 3.9kW (main burner) x 2+3.1kW (side burner)=10.9kW
Total Heat Input (X350): 3.9kW (main burner) x 3+3.1kW (side burner) =14.8kW
3
M6 x 12
Bolt
M6 x 45
Bolt
64
8
A
B
Fixings not shown at actual size.
Tools Required For Assembly
• Allen Key (supplied)
• 13mm Spanner (supplied)
• 19-22mm Spanner (supplied)
Assembly
• Please lay out all nuts and bolts and check lengths before assembly. It is recommended
that the carton is cut open and spread out on the  oor and used as a protective surface
during assembly. Refer to the assembly diagrams as necessary.
• Important - while every precaution has been made in the manufacture of this product, care
must be taken during assembly in case sharp edges are present.
• Remove all transit packaged parts from the inside of the grill body before assembling.
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47
0
46
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0359DL05646
Global Headquarters
Universal Innovations
Kilcoole Industrial Estate
Kilcoole
Co. Wicklow
Ireland
A63 DX27
0086/22

4
Assembly Step 1
Left + Right Side Wall M6x12 Bolt (Ref A)Base
Fit left and right side walls to base as shown below using 8 of the M6x12 bolts (Ref A).
Finger-tighten only at this stage.
This is a view from the back.
M6x12 Bolts (Ref A)
Ensure at surface
is facing upwards.

5
Assembly Step 2
Cabinet Brace Plate M6x12 Bolt (Ref A)
Fit the two cabinet brace plates to the base and side wall assembly using 8 of the M6x12 bolts
(Ref A) as shown below. Finger-tighten only at this stage.
M6x12 Bolts (Ref A)

6
Assembly Step 3
Cabinet Front Panel M6x12 Bolt (Ref A)
Note: Flip cabinet assembly over so that the left side wall is on the ground. Fit cabinet front panel
to base and side wall assembly as shown below using 6 of the M6x12 bolts (Ref A).
Finger-tighten only at this stage.
Note: An extra person will be needed to hold the door in position while tightening the xings.
Note: The X250 model only requires 5 of the M6x12 bolts (Ref A).

7
Assembly Step 4
Secure chain to cabinet front panel using the pre-tted M6x12 bolt and washer. Tighten all bolts
at this stage.

8
Assembly Step 5
Axle Assembly M6x12 Bolt (Ref A)
Turn the barbecue cabinet over and t axle assembly and two castor assemblies to the barbecue
cabinet base using 16 of the M6x12 bolts (Ref A).
Note: Axle side with cut-out goes to back side of cabinet.
Castor Assembly

9
Assembly Step 6
Cylinder Supports
Turn the barbecue cabinet over and t the two cylinder supports using 5 of the M6x12 bolts
(Ref A).
Note: Once barbecue is assembled and rolled into position, press castor levers down to lock
castors in place.
M6x12 Bolt (Ref A)

10
Assembly Step 7
Sink + Hood Assembly M6x12 Bolt (Ref A)
Position sink + hood assembly onto cabinet. Open hood and use 4 M6x12 bolts (Ref A) to secure
sink + hood assembly to cabinet. Be sure that the edges of the sink and hood assembly are even
with the edges of the barbecue cabinet before tightening bolts.
Note: Fixing holes are located on inside of sink (2 on each side).
Note: Two people are required to lift sink + hood assembly into position.
Note: The X350 model only has 3 burners (sink + hood assembly will be a smaller width then the
model shown here).
The X250 model only has 2 burners (sink + hood assembly will be a smaller width then the
model shown here).
Remove nut from thermometer and insert thermometer
through the holes in the glass window, ensuring the
longer probe goes into the lower hole. Tighten the nut
on the inside of the glass until it is nger tight.
Thermometer

Assembly Step 8
11
Right Side Shelf
Note: 2 people are needed for this step. Remove the four pre-tted bolts from the sink. While one person
holds the shelf in position, insert the four bolts as shown and tighten so that the shelf is xed in position.
NOTE: This shelf should not be collapsed. Secure all bolts tightly.
Right Side Shelf
M6 Step bolt
Note: The Right Side Shelf is
equipped with a side burner as
shown in the gure to the left.
Use the burner for heating sauces
or liquids in a small pan, or for
various other food preparations.
Note: There is a protective plastic
cap tted to the end of the gas
pipe. Please unscrew and remove
this before proceeding.
Figure 1
On the underside of the side shelf, locate the ex tube and bend it down to connect it to the BBQ sink.
Tighten the nut with the 19mm head of the 19-22mm spanner (provided) and leak test at both circled
areas in Figure 2.
Note: Make sure the ex tube nut is aligned correctly and that the nut screws on freely and evenly (so as
to avoid cross threading it).
Figure 2
M6 Step bolt
Connect here
Flex Tube
* Check for leaks with soapy water and a paint brush, before using the appliance.
M6 Step bolt
M6 Step bolt

Note:
The X350 model only has 3 vaporising bars.
The X250 model only has 2 vaporising bars.
Note: Move recently cooked items to the
Warming Rack to keep warm prior to serving.
Using a BBQ tool, pull out the rack lower section
to extend to provide more warming surface area.
Assembly Step 9
1. Fit vaporising bars (x4) into position as shown.
2. Fit cooking grill into position as shown.
3. Fit warming rack into position as shown.
Note: As a convenience feature, there is a bottle opener on the left side of the barbecue sink +
hood assembly.
1.
2.
3.
Vaporising Bars (x4) Cooking Grill Warming Rack
12

13
Assembly Step 10
Grease Tray
Attach grease cup bracket and grease cup cap to grease tray using the pre-tted wing bolt and
then slide grease cup into the grease cup bracket. Slide grease tray into the back of the barbecue
as shown below.
315mm
580mm
Maximum
bottle size
Note: grease cup needs to be on the opposite side to the gas cylinder.
Grease Cup Bracket Grease Cup Grease Cup Cap

Assembly Step 11
Note: If your BBQ has a side cart, skip this step. If your BBQ has no side cart, the next step
is the last step.
14
Left Side Shelf
Use 2 x M6 step bolts (pre-tted) to secure the left side shelf.
Note: side tray can be folded
down for easy storage.

15
Assembly Step 12
Gas Hose and Regulator
IMPORTANT - PERFORM LEAK TESTING AT THIS
STAGE BEFORE USE.
SEE ‘LEAK TESTING’ SECTION OF MANUAL FOR
INSTRUCTIONS.
FAILURE TO CHECK AND PERFORM THE LEAK TEST
COULD CAUSE SERIOUS INJURY, AND DAMAGE THE
BARBECUE.
IMPORTANT - PLEASE ENSURE THE GAS HOSE IS
FREE OF KINKS AND TWISTS.
IMPORTANT: If your barbecue
has been pre-assembled, please
check the hose connection to
ensure it is tight.
LED Control Dials
If your barbecue has LED Control Dials:
1. Place 4 x AA batteries into the battery
box.
2. Connect the wire from the battery box
to the wire hanging from the sink.
3. Place the battery box onto the wall of
the sink, away from the grease tray.
Use the location label to position the
battery box correctly.
4. Turn on the lights to test. The control
dial will signal a blue light if the
burner is o, and a red light if the
burner is on.
1. 2.
Note: There is a protective plastic cap tted to the end of
the gas pipe. Please unscrew and remove this before
proceeding.
Screw the hose connection onto the bottom of the
barbecue as shown and then gently pinch with the
22mm head of the 19-22mm spanner to secure. DO NOT
overtighten.

Assembly Step 13
Castor Wheel (x4)
Trolley Frame x 2
Fit the 4 castor wheels to the trolley frames as shown below. The castor wheels screw into the
bottom of the trolley frame legs and need to be tightened with a 13mm spanner.
Tighten here
16

Note: Bolt xing points are located
underneath the trolley shelves.
Assembly Step 14
Trolley Frames Trolley Shelf (x2) M6x12 Bolt (Ref A)
Lie one of the trolley frames down and attach the middle trolley shelf rst using 2 of the M6x12
bolts (Ref A). Then attach the bottom trolley shelf using 3 of the M6x12 bolts (Ref A). Then attach
the other trolley frame using 5 of the M6x12 bolts (Ref A).
Note: There are 3 height options for the shelves.
17

Assembly Step 15
Trolley Rail (x2)
Fit two trolley rails to trolley frame as shown using 8 of the M6x45 bolts (Ref B).
Fit handle assembly to side trolley using
2 of the M6x12 bolts (Ref A).
Handle Assembly M6x45 Bolt (Ref B) M6x12 Bolt (Ref A)
18

Assembly Step 16
Attach tabletop to trolley frame using 5 of the M6x12 bolts (Ref A).
Tabletop Chopping Board Utility Bin
Place utility bin and chopping board into tabletop
as shown.
M6x12 Bolt (Ref A)
19

Assembly Step 17
To t the trolley to the barbecue body, push the trolley and barbecue body together and apply the
trolley wheel brakes.
20