Universal Innovations Sahara User manual

3Burner Roaster Barbecue
2011
Photograph is not to scale. Specification
subject to change without prior notice
0086
• For outdoor use only.
• Read instructions before using the appliance. Failure to follow
instructions could result in death, serious bodily injury, and/or
property loss.
• Warning: accessible parts may be very hot. Keep young children away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the
instructions may be dangerous and will invalidate your warranty.This
does not affect your statutory rights.
• Retain these instructions for future reference.
• Leak test your barbecue annually. Check the hose connections are
tight and leak test each time you reconnect the gas bottle.
WARNING
FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and contact your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other flammable vapours or
liquids in the vicinity of this or any other appliance.
2. A gas bottle not connected for use shall not be stored in the
vicinity of this or any other appliance.

Ref Description Illustration Qty Ref Description Illustration Qty
1
Lockable Castor
2
9
Vapourising
bar
2
2
Large
Wheel
2
10
Warming Rack
1
3 Side Frame
2
11 Barbecue Lid
1
4 Metal Cross Bar
1
12
Left and Right
Side Trays
2
5 Oak Cross Bar
1
13
Gas Hose and
Spanner
1
6 Sink
1
14 Regulator
1
7 Searing Grill
1
15
Canvas Front
Panel
1
8 Cooking Grill
1
16 Drip Tray
1
17
Type AA 1.5V
battery
1
Page 2
Parts Supplied

Page 3
Fixings Supplied
Before You Start
•Checkthe contents of the box and make sure you have all the parts and fittings listed. If not,
contact the Helpline 00 353 1 2873797 who will be able to help you.
•When you are ready tostart, makesurethat you have plenty of space and a clean dry area
for assembly.
•Before cooking on this barbecue. Turn the barbecue on at the medium to high temperature
and burnfor 30 minutes to allow curing of vapourising bars and to burn off cleaning residue
materials.
Assembly
•Please lay out all nuts and bolts and check lengths before assembly. It is recommended that
the carton is cut open and spread out on the floor and used as a protectivesurface during
assembly. Refer to the assembly diagrams as necessary.
•Important - while every precaution has been taken during the manufacturing of this product,
caremust be taken during assembly in case sharp edges are present.
•Remove all transit packaged parts from the inside of the grill body before assembling.
Important - follow gas leak test advice before use. Ensure all connections are tight and secure.
•This product is for OUTDOOR USE ONLY.
•NEVER use indoors, in an enclosed area or below ground level.
•This barbecue is intended for use with LPG bottled gas only. (A regulator of 28mbar must be
used for Butane gas or 37mbar for Propane gas.)
•NEVER use an adjustable regulator with this barbecue.
•Flat Head Screwdriver
•Philips Head Screwdriver
•Adjustable Spanner
Ref: Description Illustration Qty Ref: Description Illustration Qty
A
M6x65mm
Bolt
8 D
Spacer
6
B
M6x12mm
Philips Dome
Head Bolt
2 E Insulation
Washer 2
C
M6x80mm
Bolt
6 F
Hinge Bolt
2
Tools Required For Assembly

Page 4
Assembly Step 1
Assemble barbecue frame as shown.
Tip: Ensure both large wheels are fitted to the right side and castor wheels to the
left side.
M6x65mm Bolt
(ref:A) x8 Oak Cross Bar x1
Side Frame x2
Large
Wheel x2
Lockable
Castor
Wheel x2
Front Curved
Leg of Frame
Metal Cross
Bar
M6x65 Bolts
M6x65 Bolts
Metal Cross Bar x1
Oak Cross Bar
Philips Dome
Head Bolt
x2 (ref:B)
Philips Dome
Head Bolt
x2 (ref:B)

Page 5
Assembly Step 2
Lay assembled frame on a clean surface on the ground and fit barbecue body to the
frame as shown using 6 M6x80 Bolt (ref:C) and the 6 spacers (ref:D).
Note: Fully tighten all bolts at this stage.
M6x80mm Bolt
x6 (ref:C)
Spacer
x6 (ref:D)
Assembled Barbecue
&Frame
Frame
Barbecue Sink
Position of
Spacers

Page 6
1. Place vapourising bars in barbecue body as shown below.
2. Place porcelain enamel searing grill, cooking grill in position as shown.
Ensure that the cooking grill is positioned directly above vapourising bars.
Assembly Step 3
Vapourising Bars x2
Vapourising
Bars
Cooking Grill x1
Cooking Grill
Searing Grill x1
Searing Grill

Page7
Warming Rack x1
Connect the Barbecue lid using the 2 Hinge Bolts (ref:F) with red insulation
washers (ref:E)as indicated below.
Insert warming rack into barbecue as shown below.
Assembly Step 4
Barbecue Lid x1
Hinge Bolt
(ref: F) x2
Hinge Bolt (ref: H)
Insulation
Washer x2
ref: (E)

Slot the 2 side trays into the corresponding slots on side frame.
Page 8
Assembly Step 5
Side Tray x2

Page 9
Assembly Step 6
IMPORTANT - PERFORM LEAK TESTING AT THIS STAGE BEFORE USE.
SEE ‘LEAK TESTING’ SECTION OF MANUAL FOR INSTRUCTIONS.
FAILURE TO CHECK AND PERFORM THE LEAK TEST COULD CAUSE SERIOUS INJURY,
AND DAMAGE THE BARBECUE.
IMPORTANT - PLEASE ENSURE THE GAS HOSE IS FREE OF KINKS AND TWISTS.
Hose x1 Regulator x1
1. Screw the hose connection onto the bottom of the barbecue as shown then
gently pinch with a spanner to secure. DO NOT overtighten.
2. Fix regulator on the end of flexible gas hose and secure with hose clip.
TIP- For ease of fitting gas hose lubricate ribbed nipple of regulator with a soap
solution and heat the hose in warm water.
Hose Clip

Page 10
1. Slide drip tray onto drip tray supports as shown in the image below.
2. Unscrew the ignition button and fit 1.5V type AA battery provided and screw
back into position.
3. Attach front skirt to front of barbecue as shown.
Note -Important - Follow drip tray advice on page 13.
Assembly Step 7
Canvas Front Panel x1 Drip Tray x1
Drip Tray
1.
2. 3.
Type AA 1.5V battery

Page 11
Leak Testing
•IMPORTANT – PERFORM LEAK TEST BEFORE USE
•NEVER use an open flame to test for leaks at anytime, DO NOT IGNITE The BARBECUE DURING THE
LEAK TESTING.
•To be performed in a well ventilated area.
•Confirm all the control knobs are in the off position.
•Check for leaks by brushing a solution of 1/2 water and 1/2 soap over all the gas system joints, including
all valve connections, hose connections and regulator connections.
•Ensure soap solution has been applied to all connections – connect the regulator to the gas cylinder,
open the gas control valve on the regulator allowing gas to flow.
•OBSERVE – if bubbles form over any part of the joints there is a leak.
•Turn off the gas and tighten all joints
•Repeat test. If bubbles form again, do not use the barbecue. Please contact your local dealer for
assistance.
•Leak test annually and whenever the gas bottle is removed or replaced.
Gas and Regulator
•This barbecue can use either propane or butane LPG bottled gas.
•Propane bottles, will supply gas all year round, even on cold winter days.
•Butane bottles, will supply sufficient gas in summer. Butane gas must not be used in colder temperatures.
Contact your local gas supplier for advice.
•The bottle should be positioned underneath the main barbecue body.
•Gas bottles should never be stored or laid on their side.
•Never store gas bottles indoors.
•For optimal performance, we suggest the following:
•This barbecue is intended for use with LPG bottled gas only. (A regulator of 28mbar must be used for
Butane gas or 37mbar for Propane gas.)
•This appliance has been supplied with a PROPANE REGULATOR (only use with Propane gas.)
•NEVER use an adjustable regulator with this barbecue, not suitable for (red) commercial
propane cylinders.
•Please contact your local gas supplier for advice on suitable gas bottles and regulators.
Fitting Instructions
•This barbecue is for OUTDOOR USE ONLYand should be placed in a well-ventilated area.
• T
akecare to ensure that it is not placed UNDER any combustible surface.
•The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface.
•Keep this barbecue away from any flammable materials.
•Important – Do not obstruct any ventilation openings in the barbecue body.
•Should you need to change the gas bottle, confirm that the barbecue is switched off, and that there are no
sources of ignition (cigarettes, open flame, sparks, etc.) nearby before proceeding,
•Inspect the gas hose toensureit is free of any twisting or tension. The hose should hang freely with no
bends, folds, or kinks that could obstruct free flow of gas. Apart from the connection point, no part of the
hose should touchanyhot barbecue parts.
•Always inspect the hose for cuts, cracks, or excessive wear before use.
•If the hose is damaged, it must be replaced with a hose suitable for use with LPG and meet the national
standards for the country of use. The length of the hose shall not exceed 1.5m.
•N.B – The date on U.K orange hose is the date of manufacture, not the expiry date.
Model
Butane Minimum
Bottle Size
Propane Minimum
Bottle Size
3Burner 7kg 5kg

Page 12
Connecting to the Cylinder
•Confirm all barbecue control knobs are in the off position.
•Connect the regulator to the gas bottle according to your regulator and bottle dealer’s instructions.
Use Instructions
Before proceeding, make certain that you understand the WARNINGS section of this manual.
•Preparation before cooking – To prevent foods from sticking to the cooking grill, please use a long
handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session.
•Note: When cooking for the first time, paint colours may change slightly as a result of high
temperatures. This is normal and should be expected.
Lighting the Barbecue
•Open the barbecue hood.
•Ensure all knobs are in the (off) position.
•Turn on gas supply at gas cylinder.
•Push control dial down and turn to position and at the same time press the sparker button to light
the pilot. If there is no spark check the battery 1.5V type AA is correctly fitted.
•Hold dial in for at least 10 seconds to ensure the burner stays lit.
•If burner does not light after holding dial in for 20 seconds, turn the dial to OFF position and wait for
1minute and try again. Do not continuously hold the dial in as you may cause a build up of gas.
•In windy condition shield from wind to ensure easy lighting.
•Turn control dial to alter burner settings as required.
•After ignition, the burners should be burned at the high position for 3-5minutes in order to preheat the
barbecue. This process should be done before every cooking session. IMPORTANT - The hood should
be open during preheating.
•After completion of preheating, turn burners to low position and cook with the hood in the down
position for best cooking results.
Manual Lighting Instructions
•Removethe cooking grill and vapour bar from barbecue.
•Place a lit match beside the burner (at the same location as the sparker shield)
• Push and turnthe right most control knob anti-clockwise to the high position.
•After successful lighting, light each burner from left to right as desired.
•If burner fails to ignite after repeated attempts, contact the help line number stated in this manual.
Grill Cooking
The Vapour bar evenly distributes the burner flame across the cooking grill area. The natural food juices
produced during cooking fall onto the hot vapour bar below and vapourise. Even cooking of food will be
achieved by using the barbecue with the hood down. This should only be done with the burner on low.
Flare-Up Control
IMPORTANT – FLARE UPS CAN OCCUR FROM RESIDUE FAT AND JUICES DRIPPING ONTO THE
BURNERSAND HOT V
APOUR BAR. To reduce this regularly clean the burners and vapour bar. To
control flare-up, it is advisable to trim away excess fat from meat and poultry before grilling. The
burners should always be placed on the low setting during cooking. Always protect your hands when
handling anything near cooking surface of the barbecue.
End of Cooking Session
After each cooking session, turn the barbecue burners to the ‘high’ position and burn for 5 minutes. This
procedurewill burnoff cooking residue,thus making cleaning easier. Use a damp cloth with warm water
and washing up liquid to clean the glass window. Do not use any abrasive materials.
Turning Off
Your Barbecue
•When you have finished using your barbecue, turn all control valves fully clockwise to the ‘Off’
position, and then switch off the gas at the bottle. Wait until the barbecue is sufficiently cool before
closing the hood.

Page 13
Care and Maintenance
•Regularly clean your barbecue between uses and especially after extended periods of storage.
•Ensure the barbecue and it’s components are sufficiently cool before cleaning.
• Do not leave the barbecue exposed to outside weather conditions or stored in damp, moist areas.
•Never douse the barbecue with water when its surfaces are hot.
•Never handle hot parts with unprotected hands.
• In order to extend the life and maintain the condition of your barbecue, we strongly recommend that the unit
is covered when left outside for any length of time, especially during the winter months.
•IMPORTANT – We recommend that servicing of this appliance should be performed either after every 100
hours of use or annually, which ever is achieved soonest.
Caution
•Regularly clean your barbecue after every use.
• If you smell gas – turn off the barbecue, extinguish all flames, open the barbecue hood. If the odour
continues, immediately contact your gas supplier.
•In the event of an uncontrollable fire, immediately disconnect the gas cylinder moving it away from fire and
contact the fire services. DO NOT PUT YOURSELF AT RISK!
•Ensure aerosols are not used near this unit when in use.
•Ensure all packaging and plastic bags are disposed of safely.
Cooking Grill
•Clean with hot soapy water.
•To remove any food residue, use a mild cream cleaner on a non-abrasive pad.
•Rinse well and dry thoroughly.
Burner Maintenance
•In normal usage, burning off the residue after cooking will keep the burners clean.
• The burners should be removed and cleaned annually, or whenever heavy build-up is found, to ensure that
there areno signs of blockage (debris, insects) in either the burner portholes or the venturi tubes of the
burnersfitted over the valveoutlets.
Vapourising Bar
•Clean the vapourising barswith soap and warm water using a low abrasive cleaning cloth or sponge!
Drip Tray
•Line the drip tray with aluminium cooking foil
•Spread a layer of normal sand 10-15mm in depth evenly across the tray.
•This will help absorb fat and also reduce flare –ups during cooking.
•IMPORTANT – Always check, clean and replace the sand in the tray regularly before use. Do not allow the
fat residue tobuild up in the tray.
•NEVER – Use without sand in the drip tray.
Barbecue Body
•Regularly remove excess grease or fat from the barbecue body with a soft plastic or wooden scraper.
•It is not necessary to remove all the grease from the body. If you need to clean fully, use hot soapy water
and a cloth, or nylon-bristled brush only.
•Remove cooking surfaces and burners before full cleaning.
• Do not immerse the gas controls or manifold in water.
•Check burner operation after carefully refitting into body.
Fixings
•All screws and bolts, etc. should be checked and tightened on a regular basis.
Storage
•Store your barbecue in a cool dry place.
• Cover the burners with aluminium foil in order to prevent insects or other debris from collecting in burner holes.
•If the barbecue is to be stored indoors, the gas bottle must be disconnected and left outside. The gas bottle
should alwaysbe stored outside, in a dry, well-ventilated area, away from any sources of heat or ignition.
• Do not let children tamper with the bottle.

Page 14
Warnings
•This product is for OUTDOOR USE ONLY.
•Important – Ensure the barbecue is positioned on flat level ground to aid with fat/grease run off.
•Important – LEAK TEST THE BARBECUE WHEN FULLYASSEMBLED BEFORE FIRST USE.
IN ADDITION always leak test the unit annually, when dismantled, when parts are replaced, of if the gas
cylinder is removed or replaced. FAILURE TO DO THIS COULD CAUSE SERIOUS INJURY,
OR DAMAGE TO THE BARBECUE.
•NEVER use indoor, in an enclosed area or below ground level.
•This barbecue is intended for use with LPG bottled gas only. (A regulator of 28mbar must be used for
Butane gas or 37mbar for Propane gas.)
•This appliance has been supplied with a PROPANE REGULATOR (only use with Propane gas.)
•NEVER use an adjustable regulator with this barbecue.
•Failure to read and follow these instructions could result in serious injury or damage to property.
•This product will become hot when in use – take care when touching.
•Keep children and pets at a safe distance from the unit when in use.
•DO NOT move this product when in use.
•Always turn off gas supply at the gas cylinder when not in use.
•Any modification of this barbecue may be dangerous.
•DO NOT leave this product unattended when in use.
•Any parts sealed by the manufacturer or his agent must not be altered by the user.
•AL
WAYSposition the gas cylinder underneath the main body and ensure the cylinder is
vertical at all times.
•When igniting, always have the lid open.
•ONLYuse barbecue on a flat LEVEL non-flammable surface or ground.
•When positioning,ensurethe unit is a minimum of 1 metrefrom flammable items or structure.
•This barbecue is not intended for use with charcoal or other similar fuel.
•Alwaysleak test the unit – annually
,when dismantled, when parts are replaced, or if the gas cylinder is
removed or replaced.
•DO NOTuse petrol, whitespirit, lighter fluid, alcohol or other similar chemicals to ignite the barbecue.
•When storing the barbecue or gas cylinder, ensure they are away from flammable materials or liquids.
•The gas cylinder must not be stored next to this or any other appliance.
•Always follow care and maintenance instructions – regularly maintain your barbecue.
•DO NOT allow grease, fat or food residue to build up in or on the barbecue – RISK OF FIRE.
•Alwaysreplace worn parts – do not use barbecue if a leak, wear, or damage is found.
•Never overload the grill with food – evenly space over the cooking grill surface, ensuring sufficient air
circulation to the burners.
•DO NOT store or cover the barbecue until fully cooled.
• This product is not suitable for Lava Rock.
DO NOTleave your BBQ uncovered when not in use. Store your appliance in a shed or garage when not in
use toprotect against the effects of extreme weather conditions, particularly if you live near coastal areas.
Prolonged exposure to sunlight, standing water, sea-air/saltwater can all cause damage to your appliance. (A
cover may not be sufficient to protect your appliance in some of these situations)
•Accessible parts may be very hot. Keep young children away.

Page 15
Food Cooking Information
Please read and follow this advice when cooking on your barbecue.
•ALWAYS wash your hands before or after handling uncooked meat and before eating.
•ALWAYS keep raw meat away from cooked meat and other foods.
•Before cooking ensure barbecue grill surfaces and tools are clean and free of old food residue.
•DO NOT use the same utensils to handle cooked and uncooked foods.
•Ensure all meat is cooked thoroughly before eating.
•CAUTION -eating raw or under cooked meat can cause food poisoning
(e.g bacteria strains such as E.coli)
•To reduce the risk of under cooked meat cut open to ensure it is cooked all the way through internally.
•CAUTION -if meat has been cooked sufficiently the meat juices should be clear in colour and there
should be no traces of pink/red juice or meat colouring.
•Pre-cooking of larger meat or joints is recommended before finally cooking on your barbecue.
•After cooking on your barbecue always clean the grill cooking surfaces and utensils.
Technical Data
CE Approval: 0087
Heat Input: 13.5kW
Burner: 3Burner
Injector Size: 1.0mm
Gas/Pressure: Butane-28mbar/Propane-37mbar
Gas Consumption: 980 grams per hour
Specifications are subject to change without prior notice.
This barbecue is manufactured by: Universal Innovations, Kilcoole Industrial Estate,
Kilcoole,Co. Wicklow, Ireland.

Page 16
Troubleshooting
Problem Possible Cause Solution
Burner will not light using the LP gas cylinder is empty Replace with full cylinder
ignition system
Faulty regulator Have regulator checked or
replace
Obstructions in burner Clean burner
Obstructions in gas jets Clean jets and gas hose
or gas hose
Electrode wire is loose Reconnect wire
Electrode or wire is Change electrode and wire
damaged
Low flame or flashback (fire in LP gas cylinder too small Use larger cylinder
burner tube - a hissing or
roaring noise maybe heard)
Obstructions in burner Clean burner
Obstructions in gas jets Clean jets and gas hose
or gas hose
Windy conditions Use BBQ in a more
sheltered position
Gas valve knob difficult to turn Gas valvejammed Replace gas valve
If you have any queries or require advice or spare parts for this product,
please call the Customer Helpline Number [phone]
or for online help - Email: [e-mail] / Web: www.uig.biz
SAHARA BARBECUE GUARANTEE
The Sahara barbecue is made by Universal Innovations. It is made to an exacting
quality standard and is covered by the following guarantee.
The product is fully guaranteed for 2 years, regarding proper use.
THIS GUARANTEE DOES NOT AFFECT YOUR STATUTORY RIGHTS IN ANY WAY
HELPLINE Dublin, Ireland: 00 353 (0)1 2873797
or
Email: inf[email protected] / Web: www.uig.biz
I
FYOU NEED ANY ASSISTANCE PLEASE DO NOT HESITATE TO CONTACT US AT THE FACTORY
DO NOT BRING GOODS BACK TO PLACE OF PURCHASE .
É
Refer to Care and Maintenance section for advise on proper use.
Following these guidelines will ensure better performance and maximum
lifetime of the barbecue.
Universal Innovations strive to lead the field in product design and innovation.
If you have any comments regarding this product we would be delighted to
hear from you.