USFilter STRANTROL SYSTEM 5 Assembly instructions

STRANTROL®SYSTEM5
WITH FLOWCELL, PH, HRR, & TEMPERATURE SENSORS
INSTALLATION & PROGRAMMING
MANUAL
Stranco Products
P.O. Box 389
Bradley, IL 60915
866.766.5987 phone
815.932.8154 phone
815.932.1760 fax
http://www.stranco.com
©2002 USFilter

Table of Contents
Section Page
Introduction .................................................................................................................................... 1
Shipping package contents........................................................................................................ 1
General guidelines..................................................................................................................... 1
Part I Mounting the System5 Controller ........................................................................................ 3
Step 1: Mounting the controller................................................................................................ 3
Step 2: Wrapping the fittings.................................................................................................... 3
Step 3: Assembling the flowcell .................................................................................................3
Step 4: Install the paddlewheel flow switch ............................................................................... 3
Step 5: Plumbing the sample stream.......................................................................................... 3
Step 6: Opening the sample stream valve .................................................................................. 4
Step 7: Plugging in the sensor ................................................................................................... 4
Part II: Wiring the System5 ............................................................................................................ 5
Connecting power to the System5............................................................................................. 5
Step 1: Opening the cover......................................................................................................... 5
Step 2: Wiring directly to the unit ........................................................................................... 5
Step 3: Setting the line voltage switch ....................................................................................... 5
Step 4: Setting the BNC/Pre-Amp switch ................................................................................ 6
Step 5: Connecting the Pre-Amp ............................................................................................. 6
Step 6: Running power to the unit ........................................................................................... 6
Step 7: Wiring the relays .......................................................................................................... 6
Wiring diagram ............................................................................................................ 7
Step 8: Testing relays and priming pumps ................................................................................ 8
Step 9: Connecting the water ground ....................................................................................... 8
Step 10: Connecting the temperature sensor ............................................................................ 8
Step 11: Connecting a Flow Switch ......................................................................................... 8
Step 11a: Connecting a Flow Switch to the Pre-Amp................................................................ 9
Step 12: Setting the DIP Switches ............................................................................................ 9
Step 13: Connecting Printer to modem board .......................................................................... 9
Step 14: Replacing the Cover ...................................................................................................9
Part III: Programming the System5 .............................................................................................. 11
Step 1: Entering the program mode and changing the access level .......................................... 11
Step 2: Entering the access mode ........................................................................................... 11
Section 1: Manager and Operator View Access
1: Main Menu ......................................................................................... 11
2: Main Menu More Choices .................................................................. 11
3: Programming pH Setup ...................................................................... 12
4: Programming HRR Setup ................................................................... 13
5: Programming ppm Setup .................................................................... 14
6: Programming Temp Setup .................................................................. 15
7: Programming Calculate LSI Setup ....................................................... 15
8: Programming Sensor Wash ................................................................. 16
9: Programming Alternate HRR Setpoint ................................................ 17
10: Programming Dechlorination .............................................................. 18
11: Programming Superchlorination ......................................................... 19
12: Relay Modes ........................................................................................ 20
13: Communication .................................................................................. 21

Table of Contents
14: Modem Callout ...................................................................................21
15: Calendar ..............................................................................................22
16: Access Codes ........................................................................................23
Section 2: Representative View Access
1: Main Menu ...........................................................................................23
2: Recorder Outputs ...................................................................................24
3: Diagnostics .............................................................................................24
4: Warning Bands.......................................................................................26
5: Data Logging ..........................................................................................27
6: Rep Start-Up ..........................................................................................27
Part IV: Routine Display ...............................................................................................................30
FCC Compliance............................................................................................................................30

Introduction
Page 1
Introduction
What’s Included
Your shipping package should contain these
items:
•The Strantrol System5 Controller with Data
Modem and Warranty Registration Form
•HRR Sensor (Part No. 7042003)
•pH Sensor (Part No. 7040002)
•Temperature Sensor (Part No. 7047001)
•Flowcell, Flowcell fittings and Poly Tubing
•Replacement Parts Order Form (included in
back of this manual)
CAUTION: Handle the HRR, pH and
Temperature sensors carefully! They will break
if dropped on a hard surface. The tips must be
kept wet at all times, so leave the sensor
shipping cap in place until you are ready to
install.
General Guidelines
How you choose to install and use your
Strantrol®Controller depends in part on your
needs and specific applications. This manual
offers a general guideline that is suitable for the
majority of users. As an overview, we suggest that
you first mount the components, i.e., the
Controller, Flowcell, HRR sensor, pH sensor and
Temperature sensor. Then plumb the sample
stream, open valves and test for leaks. Finally,
wire everything properly and program the
controller. The System5 contains four relays that
may be configured for pH Control (acid/base),
Chlorine/Bromine Control, Sensor Wash,
Temperature Control, Alarm, Booster Pump,
Superchlor, and Dechlor/Ozone. The System5
also has optional 4-20mA Recorder outputs.

Page 2

Part I – Mounting the System5
Page 3
Mounting the System5
Step 1: Mounting the Controller
The Strantrol System5 comes with a flowcell
which may be bolted to the wall. Make sure the
System5 is mounted in a location that is easily
accessible, free from chemical fumes and excessive
heat, isolated from electrical interference, and
near a power source protected by a ground fault
interrupter.
Step 2: Wrapping the Fittings
If you are using a flowcell, follow illustrations 3-
7. First open the bag of flowcell fittings and wrap
each fitting two times around clockwise with the
Teflon® tape provided.
Step 3: Assembling the Flowcell
Assemble and connect the flowcell as shown
below. Once you have finished assembling the
flowcell, close the valves.
Step 4: Installing the Paddlewheel Flow Switch
Install the Paddlewheel Flow Switch in the
sample stream. Make sure that you only wrap the
male fitting three times with Teflon tape so as not
to risk breaking the female fitting on the flow
switch.
“Warning” Failure to incorporate a
flow switch and flowcell into the
sample stream of your USFilter
chemical controller can result in
injury or harm to swimmers in or
around the pool if the recirculation
pump should fail or shut down.
Step 5: Plumbing the Sample Stream
Install the sample stream. The ½-inch tubing
included is recommended for sample stream
pickup and return. We have included two
connectors with flowcell fittings if needed.
Make sure you tap the supply off the discharge
side of the recirculation pump, upstream of the
chemical injection points and after the filter (see

Part I – Mounting the System5
Page 4
diagrams). Install the ½-inch ball valves provided
to allow isolation of the sample lines. Then
remove the cap to the sensor, clean tips and screw
it into the flowcell (hand tighten as shown). Give
the pH sensor a couple of vigorous shakes before
installing.
Step 6: Opening the Sample Stream Valve
Open the sample stream valve and check for
leaks. Note the reading on the compound
pressure gauge and make sure it shows a positive
and steady pressure. If this is not the case, then
adjust the valves or relocate the point at which
the sample stream is connected to the
recirculating system. Once you have a positive
and steady pressure, open the wet test valve and
make sure it generates a vigorous stream.
Step 7: Plugging in the Sensor
Plug the pH sensor into the BNC jack on the left
side of the System5 by twisting it a quarter of a
turn to lock it. Then plug the HRR sensor into
the BNC jack next to it on the right the same
way. Allow the sensors to rinse in the sample
stream water while you do the wiring (Part II).

Part II – Wiring the System5
Page 5
Wiring the System5
Connecting Power to the System5
There are two options to connect power to the
unit. You may hard wire it to a junction box or
wire directly.
WARNING: MAKE SURE POWER IS
DISCONNECTED WHILE YOU WIRE THE
UNIT.
Step 1: Opening the Cover
To connect power to the unit the cover must be
removed by loosening the four screws at the
corners with a screwdriver as shown. NOTE: The
capture screws do not need to be totally removed,
but only loosened. Once the screws are loosened,
carefully lift the top cover off of the unit. The
cover will still be connected to the base by a
cable. Set aside the moisture absorbent packet
found inside for now.
Note: You may want to reattach the cover in the
"temporarily open" position by attaching the
right side of the cover to the left side of the unit
as shown.
Step 2: Wiring Directly to the Unit
If you choose to wire direct to the unit, you may
use the two ½-inch holes or the one ¾-inch hole
in the casing to enable you to easily run wires into
the unit. When you are all finished wiring the
unit, be sure to plug any unused holes with the
½-inch or ¾-inch NEMA 4x plugs.
Step 3: Setting the Line Voltage Switch
Before powering up the unit, set the Line Voltage
(LVS in the illustration) to either 115 or 230.

Part II – Wiring the System5
Page 6
Step 4: Setting the BNC/PRE-AMP Switch
Notice the switch S6 just above Terminal Block 1
(TB1) on the Input board in the drawing. This
switch must be set to the Down position for the
BNC jack and to the Up position if the optional
pre- amp is being used.
Step 5: Connecting the PRE-AMP
If you have ordered optional pre-amp with the
System5, now is the time to connect it. You must
supply the wire to connect the pre-amp to the
System5 and connect it as shown in the drawing
(Cable 1). Connect the pre-amp to the Terminal
Block on the Input Board of the System5.
Step 6: Running Power to the Unit
Locate Terminal Block 5 (TB5) in the drawing
and on your unit. Power should be connected to
the unit as follows: wire black (Line) to TB5-7,
green (Ground) to TB5-9 and white (Neutral) to
TB5-12.
(Refer to wiring diagram on Page 6)
Step 7: Wiring the Relays
The four configurable relays in the System5 can
be configured for any one of eight possible
functions including pH Feed Up, pH Feed
Down, Chlorine/Bromine Feed, Ozone Feed,
Sensor Wash, Temperature Control, Dechlor and
Alarm. For details on configuring the relays refer
to the programming section of this manual.
A separate power source should be provided to
power relay outputs. The relay power (not the
main power) should be interlocked with the
recirculation pump. This power should be run
through the normally opened (N.O.) side of the
pump starter auxiliary contact and be connected
to the System5 terminal COM 1, 2, and COM 3,
4. Use corresponding neutral line when wiring
relays. Use 14-gauge wire. (Refer to wiring
diagram on Page 6)
Warning: Failure to provide an interlock could
result in equipment damage and/or constitute a
safety hazard. Improper interlocking may cause
severe damage to the unit due to voltage surges
caused by the start-up of the recirculation
pump.

Part II – Wiring the System5
Page 7

Part II – Wiring the System5
Page 8
Step 8: Testing Relays or Priming Pump
Locate the push buttons marked S1, S2, S3, and
S4 near the rear wall of the controller on the
Input board as shown in the drawing below.
These buttons correspond to the four relays so
you may test the feeders, sensor wash, and alarm
by pressing the buttons. This will allow you to
check your wiring as well as the devices
themselves. You may also use these buttons to
prime a pump if needed.
Step 9: Connecting the Water Ground
Locate the Input board as shown in the diagram.
The Water Ground is connected to the Terminal
marked TB1-1. The Water Ground forms a
connection between TB1-1 and the stainless steel
screw provided in the Flowcell.
Step 10: Connecting the Temperature Sensor
Wire the Temperature Sensor to the Input board
by connecting the red wire to TB1-3 and the
black wire to TB1-4.
Step 11: Connecting a Flow Switch
“Warning” Failure to incorporate a
flow switch and flowcell into the
sample stream of your USFilter
chemical controller can result in
injury or harm to swimmers in or
around the pool if the recirculation
pump should fail or shut down.
Locate the Input board as in the diagram.
Connect the Flow Switch as follows: Connect the
white wire to TB1-5, connect the red wire to
TB1-6, and connect the black wire to TB1-7.
NOTE: If using pre-amp, see Step 14a:
Connecting a Flow Switch to a Pre-Amp.
WARNING: BE CAREFUL TO WIRE THE
FLOW SWITCH CORRECTLY, AS
MISWIRING COULD RESULT IN ITS
DESTRUCTION.
One of the advantages of the USFilter Stranco
Products System5 (and all Strantrol Controllers)
is that the unit can be used with a flow switch to
control the feeder and still not lose power to the
sensor. Most controllers work by cutting all
power which then means the sensor goes through
an erratic period (up to two minutes) every time
power is restored. With Strantrol units the sensor
continues to function even when the flow switch
cuts power to the feeder so there is never a loss in
accuracy.

Part II – Wiring the System5
Page 9
Step 11a: Connecting a Flow Switch to the Pre-
Amp
If using a Pre-Amp, connect the red wire of the
flow switch to JP2-6 (+12), the white to JP2-7
(Flow), and the black to JP2-8 (ground).
Step 12: Setting the Dip Switches
The illustration shows the eight dip-switches.
They are located on the Input board labeled S5.
The switches are as follows:
Step 13: Connecting Printer to Modem Board
If you are using a printer with the System5,
connect the printer (DB-25 male connector) to
the modem board as shown in the following
chart.
NOTE: Set the red COM Select switch to the
left for Phone and to the right for PC-COM.
The black jack is for the telephone. If using
Modem/Printer Board, use the white RJ11-
MMJ jack on it for PC-CON and not the white
jack on the INPUT board.
Step 14: Replacing the Cover
Now it is time to put the cover back on the unit.
But before you do, give your wiring one last
check. Next put the moisture absorbent packet
back inside the unit. Finally, place the cover back
on the unit and tighten the four screws at the
corners to secure it in place.

Part II – Wiring the System5
Page 10

Part III – Programming the System5
Page 11
Programming the System5
Step 1: Entering the Program Mode and
Changing the Access Level
To enter the program mode, simply press Enter.
The screen displays the following:
There are four levels of access to the System5 --
view only, operator view, manager view and rep
view*. Each level provides a different set of
programming controls for the unit. View Only
provides only viewing with no ability to change
programming parameters. Operator View
provides some programming ability with specific
controls chosen by the manager (there are six
access codes available within this level with all the
same parameters). Manager View provides
complete programming capability (there are two
access codes available within this level with all the
same parameters).
*NOTE: Rep View is only for use by authorized
USFilter Stranco Products Representatives and is
not visible on the System5 programming screen.
Choose your level of access by typing in the
corresponding number and pressing enter.
Step 2: Entering the Access Code
The screen then asks you to Enter New Value.
You must enter a three digit numerical code. All
units are shipped with a code of 000. Note: You
may customize this code to any three digits
through the programming mode, but you will
need to enter 000 to gain access to that mode.
Type 000 now.
Section 1: Manager and Operator View Access
1. Main Menu
Once you have selected the access level the screen
will display the Main Menu which contains the
following choices.
NOTE: The choices available for Operator View
Access may be reduced and are determined by
the Manager through the Access Codes section
of the Manager View Access menu (see page 23).
Enter the number of the area you would like to
program.
* If you have requested your USFilter Stranco
Products representative to include Cal. LSI
SETUP, Ryznar Stability Index (read only value),
and Dosage Calculated (refer to LSI calculation
document) as part of your programming options
they would appear here, between Temperature
SETUP and SENSOR WASH SETUP.
2. Main Menu More Choices
Selecting More Choices from the Main Menu will
display three more choices for programming.
Type in the number of the area you would like to
program. Selecting (4) More Choices will return
you to the previous list of Programming Choices
in the Main Menu.

Part III – Programming the System5
Page 12
3. Programming pH Setup
If you choose pH Setup from the Main Menu,
the Screen will display some or all of the
following choices (depending upon your system
needs).
Next to all of the choices but pH Calibrate is the
current programmed value for that option. Type
in the number of the option you would like to
program.
3a. Entering New Values for pH Setup
For each option you select from the pH Setup
Menu the screen will display the previous value
selected for that option and prompt you to enter
the new value. The following table will help you
decide what values to enter.

Part III – Programming the System5
Page 13
4: Programming HRR Setup
If you choose HRR Setup from the Main Menu,
the Screen will display some or all of the
following choices (depending upon your system
needs).
Next to all of the choices but HRR Calibrate is
the current programmed value for that option.
Type in the number of the option you would like
to program.
The screen will display the previous value selected
and prompt you to enter the new value. Press
Enter.
4a: Entering New Values for HRR Setup
For each option you select from the HRR Setup
Menu the screen will display the previous value
selected for that option and prompt you to enter
the new value. The following table will help you
decide what values to enter.

Part III – Programming the System5
Page 14
5: Programming PPM Setup
If you choose PPM Setup from the Main Menu,
the Screen will display some or all of the
following choices (depending upon your system
needs).
Next to all of the choices but ppm Calibrate is the
current programmed value for that option. Type
in the number of the option you would like to
program. The screen will display the previous
value selected and prompt you to enter the new
value. Type the new value and Press Enter.
5a: Entering New Values for PPM Setup
For each option you select from the PPM Setup
Menu the screen will display the previous value
selected for that option and prompt you to enter
the new value. The following table will help you
decide what values to enter.

Part III – Programming the System5
Page 15
6: Programming Temp Setup
If you choose Temp Setup from the Main Menu,
the Screen will display some or all of the
following choices (depending upon your system
needs).
Next to all of the choices but Temperature
Calibrate is the current programmed value for
that option. Type in the number of the option
you would like to program. The screen will
display the previous value selected and prompt
you to enter the new value. Type the new value
and Press Enter.
6a: Entering New Values for Temp Setup
For each option you select from the Temp Setup Menu the screen will display the previous value selected
for that option and prompt you to enter the new value. The following table will help you decide what
values to enter.
7: Programming Calculate LSI Setup
If you choose Calculate LSI from the Main
Menu, the Screen will display some or all of the
following choices (depending upon your system
needs).
Several variables are required to calculate the
Langalier Saturation Index (LSI). Some of these
variables are logged from various sensors, but
alkalinity, calcium hardness, and TDS must be
entered by the operator after using a test kit. If
you have a Total Dissolved Solids (TDS) test kit,
enter that variable, but if not, enter zero for TDS.
Press 0 to enter LSI parameters and 1 to enter
other parameters (Pool Size, LSI Hi band, LSI Lo
band).
Type in the number of options you would like to
program.

Part III – Programming the System5
Page 16
7a: Entering New Values for Calculate LSI Setup
Selecting 0 (Enter LSI parameters) displays the
following screen and prompt you to enter the
new value. The following table will help you
decide what values to enter.
Type in the number of the variable you would
like to enter. The screen will display the previous
value selected and prompt you to enter the new
value. Type the new value and Press Enter. After
you have entered all three variables, Compute LSI
and Exit will appear as an option. Select LSI and
Exit to compute the LSI.
If you are interested in how corrosive your water
may be, you may use the Ryznar Stability Index.
If the Ryznar measurement seems off, you may
want to check the Dosage Calculated.
8: Programming Sensor Wash
If you choose Sensor Wash Setup from the Main
Menu, the Screen will display some or all of the
following choices (depending upon your system
needs).
Next to each choice is the current programmed
value for that option. Type in the number of the
option you would like to program. The screen
will display the previous value selected and
prompt you to enter the new value. Type the new
value.
8a: Entering New Values for Sensor Wash
For each option you select from the Sensor Wash Setup Menu the screen will display the previous value
selected for that option and prompt you to enter the new value. The following table will help you decide
what values to enter.