YASKAWA J1000 CIMR-JC series User manual

The following
procedure is a
supplement to other
documentation
supplied with this
equipment and will
guide the user in
properly wiring the
J1000 and motor. It
will also allow the
installer to check
motor direction and
correct if necessary.
Danger: Improper
wiring can and will
cause
bodily harm
as well as damage
to the equipment
When installing the
system be sure to
follow good wiring
practices and all
applicable codes.
Ensure that the
mounting of the
various components
are secure and that
the environment,
such as extreme
dampness, poor
ventilation etc. will
not cause system
degradation.
Please read this
sheet and the J1000
Quick Start Guide
(TOEPC71060626)
thoroughly before
attempting any
installation.
OVERVIEW
To make sure you received the correct model it is essential
to verify the J1000 nameplate with your order; and make
sure that the drive has the correct rating so it can be used
with your motor. Please check the nameplate information
as shown in the example below.
 Check that the available power meets the input power
requirements.
 Ensure that the output power from the VFD is
compatible with the motor requirements.
Mounting the J1000
The mounting of the J1000 is extremely important regarding
environment and accessibility. Depending on your system,
there are various models available and therefore the
mounting dimensions (footprint) may be different. Because
the mounting procedure is fairly extensive, it is beyond the
scope of this document, the user is referred to the J1000
Quick Start Guide (Manual No. TOEPC71060626) received
with the J1000, Section 2 Mechanical Installation. Match
up the model that you received and follow the procedure
described in the manual to ensure a safe and functional
installation. In the case where the system has more than one
J1000 refer to the proper clearances required for adequate
ventilation. Please pay particular attention to:
 The clearances to be maintained around the enclosure
for adequate ventilation.
 The environmental specifications such as avoiding
excessive dampness, extreme temperatures, chemical
exposure, corrosive areas etc. to avoid damage to the
equipment and to maintain safety.
Removing Protective Covers
Improper removal of the J1000 front cover and terminal
cover can cause extensive damage to the J1000. To avoid
damage to these items, please pay particular attention to the
J1000 Quick Start Guide, Section 3.5, Protective Covers.
 In the case of systems with multiple VFDs follow this
procedure for each VFD and motor connected.
IP20 / Open Chassis
Remove the Front Cover
Remove the Terminal Cover
U/T1 V/T2 W/T3
3Ø Induction
motor
1Ø Input
Power
Connect
frame to
ground
Input
Protection
(Fuse or C.B.)
To change direction of
motor rotation swap any
two of the three motor
leads (See Step 2)
L1 L2
Fig. 1: Input Power and Output Motor Electrical
Connections for Single Phase Input J1000
WARNING DO NOT CONNECT ANY OF THE
FOLLOWING TERMINALS TO EARTH GROUND
SINGLE PHASE
INPUT J1000
(R/L1) (S/L2) (U/T1) (V/T2)
Connect to
chassis
ground
Fig.1 & 2 below show the electrical connections for the
input power and motor terminals for various J1000 Drive
Models. Select the proper diagram for the single or three
phase model you are installing (see Step 1) and WITH
POWER OFF make the appropriate connections.
Make sure to follow good wiring practices and all
applicable codes. Ensure that the equipment is
grounded properly as shown.
DANGER, LETHAL VOLTAGES ARE PRESENT- Before
applying power to the J1000, ensure that all protected
covers are fastened and all wiring connections are
secure. After the power has been turned OFF, wait at
least five minutes until the charge indicator
extinguishes completely before touching any wiring,
circuit boards or components.
!
R/L1 S/L2
U/T1 V/T2 W/T3
3Ø Induction
motor
3Ø Input
Power
Connect
frame to
ground
Input
Protection
(Fuse or C.B.)
To change direction of
motor rotation swap any
two of the three motor
leads (See Step 2)
L1 L2 L3
Fig. 2: Input Power and Output Motor Electrical
Connections for Three Phase Input J1000
(R/L1) (S/L2) (T/L3) (U/T1) (V/T2)
(W/T3)
Connect to
chassis
ground
R/L1 S/L2 T/L3
B1 B2
-
+1 +2
(W/T3)
THREE PHASE
INPUT J1000
Step
2
Step
1
J1000 Model Identification and
Mounting
Connect Motor and
Line Power
Step
3
Step
4
Check Motor Direction How to Change Parameters
Fig. 3 Digital Operator
Next, press the
Using Safety precaution, and referring to Fig.1 or 2, swap any two
of the three output leads to the motor (U/T1, V/T2 and W/T3). After
the wiring change, repeat Step 3 and recheck motor direction.
After the power has been turned OFF, wait at least five
minutes until the charge indicator extinguishes completely
before touching any wiring, circuit boards or components.
DANGER
If motor rotation is not correct, then power down the J1000 Drive.
should turn on.
Key on the Digital Operator; the green LED
!
In this step the motor is checked for proper direction and
operation. This test is to be performed solely from the
digital operator. Apply power to the J1000 after all the
electrical connections have been made and protective
covers have been re-attached. At this point, DO NOT RUN
THE MOTOR, the Digital Operator should display as
shown below in Fig. 3.
Next, press the key on the Digital Operator once, then press
button.the
Next, press the key on the Digital Operator. The motor
should now be operating at low speed running in the correct forward
(clockwise) direction.
Next, press the key on the Digital Operator.
REV LED
OFF
First Digit Flashing
First Digit Flashing
Digital Operator
turned off.
This step shows how to access and modify a J1000 parameter as
well as how to monitor J1000 signals such as output frequency
and motor current. Make sure all protective covers have been re-
attached and power is turned on. DO NOT RUN THE MOTOR.
Press the key once.
key.
The digital operator shows the parameter
menu (PAr) then press the
J1000 Digital Operator power-up state
Press the key to select the digit
you would like to change. Next use the
and keys to select the
parameter group, sub-group or number
Modify the parameter value using the
and key and press
the key to save the new value.
Access Parameter Menu and Change Parameter Value
Monitor Motor Frequency and Motor Current
Press the key until the FOUT
LED turns on. The display now shows
the actual drive output frequency in Hz.
Pressing the key again will
show the motor output current. The ‘A’
behind the value means ‘Amps’.
Please refer to the technical manual
on how to access other drive signals.
J1000 Digital Operator power-up state
Motor Current
Output Frequency
Change Parameter Value
Select Parameter
Select Parameter Menu
Page 1 of 2
J1000 AC Drive
Quick Start Procedure
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

Step
5
This step shows how to setup the sequence and reference method of the J1000. The sequence method
determines how the J1000 drive receives its start and stop command and the reference method determines
how the speed of the motor is controlled. Make sure all protective covers have been re-attached and power
is turned on. DO NOT RUN THE MOTOR.
This section may require you to change one or more J1000 parameters, please refer to Step 4 for a
detailed explanation on how to change parameters.
SELECT START / STOP CONTROL METHOD
1. Start / Stop Control from Digital Operator
Go to parameter b1-02,
Set Value to
b1-02
2. Start / Stop Control from external terminals (switch or relay contact)
Go to parameter b1-02,
Set Value to
( Factory Default)
S1 S2 S3 S4 S5 SC A1 +V AC AM
Wiring Diagram: 2-Wire Control
Forward Reverse
Wiring Diagram: 3-Wire Control
Start
Switch
Reverse
Stop
Switch
Normally
Open
Normally
Closed
Use for momentary contacts
Use for maintained contacts
NOTE: It is beyond the scope of this document to program the J1000 drive for network communication control, please
refer to the technical manual (SIEPC71060631) for this selection. A communication adapter is required for network
communication.
SELECT SPEED METHOD b1-01
(Factory Default)
1. Adjust motor speed / frequency from the Digital Operator
Go to parameter b1-01,
Set Value to
2. Speed reference from external terminals (Potentiometer or Analog Signal)
Go to parameter b1-01,
Set Value to
(Factory Default)
Potentiometer
2K Ohm
AC
0 ~ 10Vdc
4 ~ 20mA
+
Located inside the drive on
the control card
To adjust frequency use the / keys and press to save.
User Terminals
(Set Parameter A1-03 to 3330)
S1 S2 S3 S4 S5 SC A1 +V AC AM AC
User Terminals
DIP switch S1
S1 S2 S3 S4 S5 SC A1 +V AC AM AC
User Terminals
S1 S2 S3 S4 S5 SC A1 +V AC AM AC
User Terminals
Selecting Start/Stop and Speed Method
The following table lists the general purpose application parameters as well as frequently asked questions.
This section may require you to change one or more J1000 parameters, please refer to Step 4 for a detailed explanation on how to
change parameters.
FREQUENTLY ASKED QUESTIONS
STANDARD APPLICATION PARAMETERS
Question:
How do I reset the drive back to factory default settings?
Answer:
Go to parameter A1-03 and set value 2
2220
for 2 – wire control or 3
3330
for 3 – wire control
(Please refer to Step 5 for wiring diagram)
Question:
How do I adjust the time it takes the motor to speed up or slow down?
Answer:
Adjust the acceleration time parameter C1-01 and deceleration time C1-02.
Question:
How do I prevent my drive from tripping on an
OV
fault (overvoltage) while my motor is ramping down?
Answer:
Increase deceleration time parameter C1-02.
Question:
How do I prevent my drive from tripping on an
OL1
fault (overload) while my motor is ramping down?
Answer:
Verify motor rated current parameter E2-01 and motor overload parameter settings
L1-01 Motor overload selection, L1-02 Motor overload protection time.
Question:
I want to run my motor above the nominal motor speed?
Answer:
Increase the value of parameter E1-04 Maximum Frequency
Warning:
Verify that the motor and system allow for this.
Step
6
Quick Start Parameters
PARAMETER DEFAULT VALUE DESCRIPTION COMMENTS
b1-01 1 Reference Source, Speed Control Method 0 = Digital Operator (Adjust Motor Speed from keypad)
1 = Terminals (Speed Pot. / 0 – 10V / 4—20mA)
b1-02 1 Run Source / Start/Stop Control Method 0 = Digital Operator (Start/Stop motor from keypad)
1 = Terminals (Start/Stop using external contact / switch)
b1-03 1 Stop Method Selection 0 = Ramp to stop (Motor ramps down at stop command)
1 = Coast to stop (Motor freewheels at stop command)
b1-04 0
Reverse Operation 0 = Allow motor to run in reverse direction
1 = Reverse direction prohibited
C1-01 10.0 sec. Acceleration Time The time it takes to ramp up from 0 to maximum motor speed.
C1-02 10.0 sec. Deceleration Time The time it takes to ramp down from maximum motor speed to 0.
C6-01 1 Normal / Heavy Duty 0 = Normal Duty (Use for fan and pump applications)
1 = Heavy Duty (Use for conveyor, mixer, applications)
d1-01 0.00 Hz Frequency Reference Frequency setting when speed is set from the keypad.
d2-01 100.0 % Frequency Upper Limit Maximum motor speed allowed (e.g. 100 % = Max rpm)
d2-02 0.0 % Frequency Lower Limit Minimum motor speed allowed (e.g. 100 % = Max rpm)
E2-01 * Motor Rated Current Motor nameplate current
L1-01 1 Motor Overload Selection
0 = Disabled
1 = Standard Fan Cooled Motor
2 = Standard Blower Cooled Motor
L1-02 1.0 min Motor Overload Time Sets the motor thermal overload protection time.
Page 2 of 2
J1000 AC Drive
Quick Start Procedure
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]