UTICOR TOUGH UT3 Series User manual

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UT3/Touch Plus Manual
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Table of contents
Warnings ....................................................................................................................... 3
Product Overview ........................................................................................................... 4
Specifications ................................................................................................................. 5
Installation Considerations ............................................................................................. 6
Safety Considerations ................................................................................................. 6
Installation Considerations .......................................................................................... 7
Electrical Considerations ............................................................................................. 8
Shielding from RFI ...................................................................................................... 9
Installation .................................................................................................................. 11
Mounting Information ................................................................................................ 11
Powering the Unit ..................................................................................................... 14
Communication and Ports ............................................................................................. 15
PLC Port ................................................................................................................... 15
COM1 Port ................................................................................................................ 16
Ethernet Port ............................................................................................................ 17
Micro SD slot ............................................................................................................ 18
USB Ports ................................................................................................................. 18
Programming the Panel ................................................................................................ 19
Create a Project ........................................................................................................ 19
Transfer a Project ..................................................................................................... 22
Data Logging Overview ............................................................................................. 23
Maintenance and Troubleshooting ................................................................................. 29
Hardware Maintenance ............................................................................................. 29
Changing the Battery ................................................................................................ 30
Update Firmware ...................................................................................................... 31
Troubleshooting ........................................................................................................ 33

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Warnings
Programmable control devices such as the UT3 Series are not fail-safe devices and as such must
not be used for stand-alone protection in any application. Unless proper safeguards are used,
unwanted start-ups could result in equipment damage or personal injury. The operator must
be made aware of this hazard and appropriate precautions must be taken.
In addition, consideration must be given to the use of an emergency stop function that is
independent of the UT3 Series.
The diagrams and examples in this user manual are included for illustrative purposes only. The
manufacturer cannot assume responsibility or liability for actual use based on the diagrams
and examples.
Trademarks
This publication may contain references to products produced and/or offered by other
companies. The product and company names may be trademarked and are the sole property
of their respective owners. AVG Automation disclaims any proprietary interest in the marks
and names of others.
Manual part number: UT3-Touch-M
© Copyright 2014, AVG Automation
All Rights Reserved
No part of this document shall be copied, reproduced, or transmitted in any way without the
prior written consent of AVG Automation. AVG Automation retains the exclusive rights to all
information included in this document.
Designed, Built and Marketed by AVG
4140 Utica Ridge Rd. · Bettendorf, IA 52722-1327
EU Information
The UT3 Series is manufactured in compliance with European Union (EU) Directives and carries
the CE mark. They been tested under CE Test Standard #EN55011, and is submitted for UL
Certification.
Products with CE marks perform their required functions safely and adhere to relevant
standards as specified by EU directives provided they are used according to their intended
purpose and that the instructions in this manual are adhered to. The protection provided by
the equipment may be impaired if this equipment is not used in accordance with this manual.
Only replacement parts supplied by AVG Automation or its agents should be used.
Technical Support
Consult PLC Editor Programming Software Help. You may also find answers to your questions in
the operator interface section of our website [e-mail] If you still need assistance, please
call our technical support at 61-9482 4000 or FAX us at 61-9482 4222.
SELV Circuits
All electrical circuits connected to the communications port receptacle are rated as Safety Extra
Low Voltage (SELV).
Preventative and Maintenance Cleaning
No special preventative measurement is required.

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Product Overview
Thank You for using Uticor's new line of stunning HMIs - the UT3 Series. As the latest in a long
line of high preforming and easy programming HMIs, the UT3 Series is both convenient and
fast to use. In addition, the UT3 Series provides several enhancements over its predecessors
including additional communication ports, higher resolution, a standard MicroSD slot, and
built in remote monitoring and control features.
This manual presents information on the installation, communication and specifications ofthe UT3 Series.
It also covers the troubleshooting and maintenance of an existing setup andprovides understanding on
how to program the panel with our uWIN Software.

Phone [phone] • www.uticor.com
UTICOR
UT 3 Series
Uticor Tough UT3 Series
UTICOR TOUGH UT3 SERIES 6, 8 and 10-inch Model Specifications
Part Number UT3-06TC-0-A-PV700-0 UT3-08TC-0-A-0-0 UT3-10TC-0-A-0-0
Specification 6” TFT Color Slim Bezel 8” TFT Color Slim Bezel 10” TFT Color Slim Bezel
Enclosure NEMA 4, 4X (Indoor/Outdoor) Class I, Div II
Display Type 6” TFT (65K Colors) 8” TFT (65K Colors) 10” TFT (65K Colors)
Display View Area 4.65”x3.5”
(118.1x88.9mm)
6.05”x4.55”
(153.7x115.8mm)
8.31”x6.22”
(211.07x158mm)
Screen Pixels 320x240 640x480 800x600
Brightness/Life 400 Nits/75,000 Hours
Backlight White LED Strips
Touch Screen Analog Resistive Touch Screen
Service Power 24 VDC (20-30 VDC Operating Range), 1.5A Switching Supply Recommended
Operating Temp -20° to 60° C (-4° to 140° F)
Power
Backlight
Off 8 Watts @ 24 VDC
Backlight
On 15 Watts @ 24 VDC 15 Watts @ 24 VDC 18 Watts @ 24 VDC
Storage Temp -25 to 65° C (-13 to 149° F)
Humidity 10-95% RH, non-condensing
Electrical Noise NEMA ICS 2-230 showering arc ANSI C27 .90a-1974 SWC Level C Chattering Relay Test
Withstand Voltage 1000 VDC (1 Minute), between power supply input terminal and protective ground (FG)
Insulation Resistance Over 20
MΩ, between power supply input terminal and protective ground (FG)
Vibration 5 to 55Hz 2G for 2 hours in the X, Y and Z axis
Shock 10 G for under 12ms in the X, Y and Z axis
No. of Screens Up to 999 limited by memory
Real Time Clock Built into Panel (PLC clock is still accessible if available)
Screen Saver Yes, Backlight off
Serial/Ethernet
Communications PLC port: RS-232/RS-422/RS-485 15-Pin D-Sub (female)
Serial/Ethernet
Communications
Option Cards
Download/Program port: RS-232/RS-422/RS-485 9-Pin D-Sub (female)
Ethernet Built-in (10/100 Base-T)
DataHighway plus / Remote IO (“H” in position 4)
Weight 2.3 lbs for Aluminum, 3.3 lbs for
Stainless Steel 3.8 lbs for Aluminum, 4.8 lbs for Stainless Steel 6.8 lbs for Aluminum, 9 lbs for Stainless Steel
External Dimensions 246x179x81.66mm
(9.69”x7.05”x3.21”)
274x216x79.6mm
(10.79”x8.50”x3.13”)
317.5x241x79.6mm
(12.5”x9.48”x3.13”)
Agency Approval UL, cUL, CE

UTICOR TOUGH SUNLIGHT READABLE SERIES
6 and 10-inch Model Specifications
Part Number UT3-06TC-0-A-PV700-SUN UTTP-10TC-0-A-0-SUN
Specification 10” TFT Color Slim Bezel
Enclosure NEMA 4, 4X (Indoor/Outdoor) Class I, Div II
Display Type 6” TFT (65K Colors) 10” TFT (65K Colors)
Display View Area 4.65”x3.5”
(118.1x88.9mm)
8.31”x6.22”
(211.07x158mm)
Screen Pixels 320x240 800x600
Brightness/Life 800 Nits/100,000 Hrs. 1000 Nits/100,000 Hrs.
Backlight White LED Strips
Touch Screen Analog Resistive Touch Screen
Service Power 24 VDC (20-30 VDC Operating Range), 1.5A Switching Supply Recommended
Operating Temp -20° to 60° C (-4° to 140° F)
Power
Backlight
Off 8 Watts @ 24 VDC
Backlight
On 15 Watts @ 24 VDC 18 Watts @ 24 VDC
Storage Temp -25 to 65° C (-13 to 149° F)
Humidity 10-95% RH, non-condensing
Electrical Noise NEMA ICS 2-230 showering arc ANSI C27 .90a-1974 SWC Level C Chattering Relay Test
Withstand Voltage 1000 VDC (1 Minute), between power supply input terminal and protective ground (FG)
Insulation Resistance Over 20
MΩ, between power supply input terminal and protective ground (FG)
Vibration 5 to 55Hz 2G for 2 hours in the X, Y and Z axis
Shock 10 G for under 12ms in the X, Y and Z axis
No. of Screens Up to 999 limited by memory
Real Time Clock Built into Panel (PLC clock is still accessible if available)
Screen Saver Yes, Backlight off
Serial/Ethernet
Communications PLC port: RS-232/RS-422/RS-485 15-Pin D-Sub (female)
Serial/Ethernet
Communications
Option Cards
Download/Program port: RS-232/RS-422/RS-485 9-Pin D-Sub (female)
Ethernet Built-in (10/100 Base-T)
DataHighway plus / Remote IO (“H” in position 4)
Weight 2.3 lbs for Aluminum, 3.3 lbs for Stainless Steel 6.8 lbs for Aluminum, 9 lbs for Stainless Steel
External Dimensions 246x179x81.66mm
(9.69”x7.05”x3.21”)
317.5x241x79.6mm
(12.5”x9.48”x3.13”)
Agency Approval UL, cUL, CE
Uticor AVG P/L Phone [phone] • www.uticor.com
UTICOR
UT 3 Series
Uticor Tough UT3 Series
6” TFT Color Slim Bezel

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Safety Considerations
Please follow all applicable local and national codes to ensure maximum safety
of the equipment and personnel. The installation and operational environment
must be maintained per the latest revision of these codes.
You are responsible to determine the codes to be followed and to verify the
compliance of equipment, installation, and operation with the latest revision of
these codes.
It is an absolute must to follow all applicable sections of:
-The National Fire Code
-The National Electrical Code (NEC)
-The National Electrical Manufacturer's Association (NEMA) codes
Safety Guidelines
Safety is the most important element of a proper system installation. Adhering
to these safety considerations ensures the safety of yourself and others, as well
as the condition of your equipment. We recommend reviewing the following
safety guidelines:
1) Disconnecting Main Power
The main power switch should be easily accessible to the operators and
maintenance personnel. It is important to make sure that all other
sources of power including pneumatic and hydraulic are de-energized
before starting the work on a machine or process controlled by the HMI.
2) Safety Circuits
Most of the machines are installed with safety circuits such as limit
switches, emergency stop push buttons, and interlocks. These circuits
should always be hardwired directly to the UT3 unit. These devices must
be wired in series so that when any one device opens, the unit is
automatically de-energized. This removes power to the machine. These
circuits should not be altered in any case, since this could result in serious
injury or damage to the machine.
3) Fail-Safe Operation
Our products are not fault-tolerant. They are not designed or intended
for use as online control equipment in hazardous environments requiring
fail-safe performance, such as in operation of nuclear facilities, aircraft
navigation or communication systems, air traffic control, direct life-
support machines, weapons systems, clutch control systems on presses, in
which the failure of the product could lead directly to death, personal
injury or severe physical or environmental damage. External fail-safe and/
or redundant components are required to make your control system fail-
safe.

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Installation Considerations
Our products have been designed and tested for operation in the most
demanding industrial environments. Modern solid-state industrial controls are
complex electronic equipment that operate at low levels of voltage and current,
co-existing with components that operate at much higher levels of power. The
difference in operating power characteristics between the high and low power
control devices creates the possibility of unwanted signals being generated, thus
causing interference. The interference, which is a by-product of electrical noise,
is not present at all times. However, if it appears at random and for brief periods
of time, it can cause disruptions and errors in the operation of a control system.
Enhancement of a system's noise level immunity and its tolerance to other
environmental hazards can be accomplished by following proper system
installation guidelines. The recommendations are of a general nature and
constitute good industrial installation practice.
General Environmental Considerations
Avoid installing the UT3 unit in areas where the following conditions may exist:
oEnvironmental temperatures above or below those specified for the
UT3 unit
oProlonged exposure to humidity and liquids which may be sprayed or
splashed on the equipment
oDusty environments where airborne particles may accumulate on
equipment causing reduction of heat dissipation and reduction in
effective electrical spacing between components
oAreas with excessive vibration
oAreas with high-radiated electrical noise, such as near fields of
transmitting antennas and areas in close proximity of arc welding
stations
Physical Layout in a Control Cabinet
When possible, cabinets housing electronic equipment should be designed with
provisions for natural or forced ventilation to facilitate heat dissipation.
Observe the following rules for cabinet installation:
oHeat generating equipment
(power supplies and other heat
inducing components) should
be installed toward the top of
the cabinet. The lower space in
the cabinet is cooler than the
top area.
oInstall heat-sensitive
components in the lower
section.
oProvide enough space between
components to allow a free
flow of air for better heat dissipation.
oProvide the maximum possible physical separation between solid state
and electromechanical controls. If possible, the electromechanical

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controls (motors, starters, solenoids, etc.) should be housed separately
or at the farthest point when enclosed within the cabinet.
We recommend that the unit has a minimum clear space of 2" on all sides
for adequate ventilation as shown in the image on the right.
Electrical Considerations
This section is designed to provide you with a very basic understanding of
electrical noise and how to keep it away from CPUs. Industrial plants have a
number of generators of electrical noise that are sometimes also referred to as
Radio Frequency Interference (RFI). Anytime an inductive load like a motor,
motor starter, or solenoid is turned off, it generates a burst of excess energy
that has to flow back to ground, just like electrical energy from a lightning storm
has to flow back to Earth. RFI is short bursts of electrical energy at very high
frequencies. Other sources include RF Welders or Radio Transmitters.
Effect of RFI on Electronic Automation Equipment
Electronic controls use faster and faster CPUs today. These CPUs are also
operating at 2.5V to 5VDC logic level power supply. RFI, if allowed to enter the
CPU inside, is a killer of logic. A CPU under this environment loses its brain and
behaves erratically. A smart industrial-grade CPU like the unit's card engine,
when faced with RFI, halts its operation instead of giving false outputs.
Types of RFI
RFI enters electronic controls in two ways: radiated RFI or conducted RFI. For
most practical purposes, electronic devices, unless sitting right next to a
powerful RFI transmitter, will not be affected by noise because air space severely
attenuates such interference. On the other hand, conducted RFI travels over
conductive surfaces such as power supply wires, electrical wiring of field devices,
and worst of all; improper ground planes.
Equipment cabinets usually incorporate one or two doors and/or hinged cabinet
panels. Relying on door hinges and swinging panels for a good metallic bond
between hinged parts and the main body of the cabinet does not insure
adequate grounding. Instead, the use of ground straps is recommended. It is
vital for the reliable operation of any electronic device to have any of its metallic
surfaces well grounded to Earth. This not only provides for safe operation, it will
also drain out any conducted RFI to Earth, away from the CPU's signal ground.

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Shielding from RFI
Shielded Cables
Power cables, I/O cables or wiring, and communication cables should all be
separate so that they do not couple the conducted RFI on any of these wires/
cables. Another path for RFI into the PLC is through its RS232 port. Hence, the
cables to this port must be shielded properly.
Equipment Cabinets
As mentioned, equipment cabinets typically incorporate one or two doors and/
or hinged cabinet panels. In addition, sub-panels may be utilized on those
electronic controls and electromechanical items that are mounted. The goal is
to create a medium for mounting the equipment and ensure grounding of the
control's chassis to it. However, the door hinges and swinging panels by
themselves are not enough to ensure adequate grounding.
Similarly, the equipment enclosures are generally either painted or anodized.
Mounting of painted or anodized enclosures to like surfaces also does not
ensure good metallic contact between the equipment chassis and cabinet. It is
imperative that the equipment chassis are grounded such as through the use of
grounding straps as illustrated below.

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Cabinet Wiring
The wiring of the UT3 unit to the outside the cabinet must be by design.
The wiring cannot be random in order to get the various points of the cabinet
and the electrically connected. Below are some general rules that apply in
most situations:
oProvide a separate power source to electronic controls and keep this
power bus away from any I/O power.
oThe cabinet should be wired with a safety ground (the main safety
ground wire gauge is determined by the cabinet's total current
consumption) and in accordance with all electrical code requirements.
oOnce the cabinet doors, stationary sub-panels and swing-out sub-panels
have been  to the main cabinet, it is not necessary to run
safety ground wires from the equipment chassis terminals to the main
safety ground connection.
oThe safety ground terminal of each component can, and should be,
connected with the shortest wire possible, to the cabinet or sub-panel
frame.
oPlan the wiring routing. Keep all switched power in separate ducts and if
there is AC and DC power being switched, keep the wiring of each
branch separate from all wires and cables carrying low level signals.
oKeep all three phase power outside of the cabinet, but if it becomes
necessary, keep the runs as short as possible and maintain the
maximum possible distance between the three phase bus and all other
wiring.
oPrimary power leads to the control equipment (Base power terminals)
should be made with a two wire twisted cable with approximately 12
turns per foot. The length of these cables should be kept to a minimum,
and to the greatest extent possible, such cable runs should be kept
separate from other wiring.

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Mounting Information
Cutout Dimensions
Units: inches [millimeters]
UT3 Panel Dimensions
Unit Size X Y Z
6" 9.69" [246mm] 7.05" [179mm] 3.21" [81.66mm]
8" 10.79" [274mm] 8.50" [216mm] 3.13" [79.6mm]
10" 12.5" [317.5mm] 9.48" [241mm] 3.13" [79.6mm]
Panel Cutout Dimensions
Unit Size A B Depth
6" 8.67" [220mm] 6.08" [154mm] 4.21" [106.93mm]
8" 10.20" [259mm] 7.91" [201mm] 4.13" [104.9mm]
10" 12.00" [305mm] 8.81" [224mm] 4.13" [104.9mm]

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Mounting Instructions
Before mounting your UT3 Series unit, please verify you have the necessary
items:
·UT3 Series unit
·4 or 6 DIN clip assemblies (depending on model size)
·a Phillips #1 screwdriver (or equivalent)
When ready to proceed:
1. Prepare the DIN clip assembly first by placing the nut on the screw.
Insert the screw into the DIN clip in the non-threaded end first using the
Phillips #1 screwdriver if necessary. Leave a gap between the DIN clip
and the head of the screw.
2. After ensuring the cut-out is sized properly and allows for adequate
ventilation, place the UT3 unit into the cut-out horizontally.
3. Once in place, use the hooks on the DIN clip to locate the DIN clip
assembly onto the side of the unit. Tighten the screw into place. Then
rotate the nut until it is snug against the DIN clip to prevent it from
vibrating loose. Repeat this process with the remaining DIN clip
assemblies until the unit is secure.

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Powering the Unit
Connect the power input wires into the HMI's
power terminals. Supply 24VDC nominal (20-
30VDC) power to the system. If the unit does
not power up correctly, remove power from the
system and check all the wiring. In addition, see
the Indicator Light section below for
troubleshooting.
Status LED
LED Behavior Status
Description
Suggested Response
Flashes Red, then
continuously
Green
Normal
Operation
Proceed to use unit
Continuously Red Unit Failure Return unit to factory
for service
Does Not Light No Power Check or Replace 24 VDC
Power Supply - if
condition continues
return unit to factory for
service

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Communication and Ports
PLC Port
This
is the
RS-232C, RS-422A or RS-485A female 15-pin D-
Sub Connector to connect to other PLCs. Most
PLCs connect to the 15-pin D-Sub with a cable specific to the PLC type.
Pin
Number Connection
1 Chassis GND
2 PLC TXD (RS-232C)
3 PLC RXD (RS-232C)
4+5V (100W)
5 Logic GND
6 LE
7 PLC CTS (RS-232C)
8 PLC RTS (RS-232C)
9 RXD+ (RS-422A)
10 RXD- (RS-422A)
11 TXD+ (RS-422A)
12 TXD- (RS-422A)
13 Terminating Resistor
(connect to pin 9)
14 NC
15 NC

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COM1 Port
The UT3 Series has a built-in serial port (COM1 PORT) located on the 9-pin D-Sub
connector. COM1 PORT is an RS-232 port which requires an appropriate RS-232C
cable (P/N: UT-CPG1) for programming the unit through a PC. It serves as the
default programming port on the UT3 Series. Since COM1 has fixed
communication parameters, you can always connect the programming software
to the PLC through the port without needing to make different configuration
changes. In addition, this connection can be utilized to update firmware when
needed.

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Ethernet Port
There is an Ethernet port available on
the UT3 Series. This port enables users
to add/update programming through
an Ethernet connection. It allows for
both PC and PLC simultaneous
communications. It can also be used
for Internet access and email alerts.
The following is a list of current drivers supported by the UT3 Series units. We
are always updating PLC compatibility, if you don't see your type PLC in this
table, visit our web site at uticor.net or call technical support at 1-563-359-7501.
PLC Manufacturer Serial Drivers Ethernet Drivers
AVG/EZAutomation EZPLC Uticor Ethernet TCP/
IP
Allen Bradley DH485/AIC/AIC+
DF1 Half Duplex
DF1 Full Duplex
Ethernet/IP
DF1 over Ethernet
KOYO (AutomationDirect) Modbus (Koyo addressing)
Modbus RTU
Direct NET
ADC K-Sequence
Do More Serial
Modbus TCP/IP
ECOM Ethernet
Do More Ethernet
Modicon Modbus RTU
Modbus Uni-Telway
Modbus TCP/IP
Mitsubishi Mitsubishi FX
Omron Host link adapter
GE GE SNP-X GE SRTP
Siemens S7 Siemens ISO
Ethernet

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Micro SD slot
A Micro SD slot is available to allow for
additional storage or data transfer.
Insert a Micro SD into the slot and it will
load automatically. Additional details
about using a MicroSD Card for data
logging is available in the Data Logging
Overview section. When finished, push
against the Micro SD card to eject it.
Note: The Micro SD and USB flash drive cannot be used to log data simultaneously.
Network Option Cards
Depending on model purchased, a network option card is also available for
additional connectivity. Currently we offer models available with a Datahighway
Plus / Remote IO option card.
USB Ports
Dual USB Ports
UT3 Series HMIs come equipped with two USB
ports. The port on the right is for program
upload through a USB A to USB B programming
cable.
Note: If a powercycle occurs while the USB
programming cable is connected, the cable will need
unplugged and then replugged to reestablish a
connection.
The Host USB port (on the right) can connect to a USB Flash drive for program
upload by using our uWIN Software to create a USB Loader file (.hmi). This
process benefits system integrators and OEMs by permitting them to upgrade
panels onsite without the need to connect to a computer. Please see our uWin
Software Help for detailed instructions on this process. In addition, the Host
USB can be utilized for data logging purposes in combination with our AVG
Remote File Manager Utility.
Note: The Micro SD and USB flash drive cannot be used to log data simultaneously.

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Programming the Panel
Create a Project
This section outlines the basics of creating a project using the uWIN software. Further
programming information for the UT3 Series is located in the Software Manual.
Launch your Programming Software and select how you would like the program to link
to the Windows HMI unit. For this scenario, you can select 'Edit Program OFF-LINE.'
This will enable you to create a program without having the Windows HMI unit
connected.
NOTE: uWIN software must be version 2.2.17 or later to communicate with the UT3
Series.
1. Enter a project name (e.g. Test). Click OK.
Under Panel Family, select UT3 Series. Then select the size appropriate for your
purchased unit (6", 8" or 10").