UTILEV UT25P User manual
PART NO. 76001648PART NO. 76001648
2T2T--3.5T Internal Combustion Counterbalanced Forklift Truck3.5T Internal Combustion Counterbalanced Forklift Truck
Emission CompliantEmission Compliant
OPERAOPERATION AND MTION AND MAINTENANCE MAINTENANCE MANUALANUAL
Original InstructionOriginal Instruction
October 2015October 2015
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ForewordForeword
This operator‘s manual explains how to use 2.0TThis operator‘s manual explains how to use 2.0T--3.5T forklift truck correctly. It will instruct you on how to 3.5T forklift truck correctly. It will instruct you on how to performperform
safety and preventive maintenance in order to ensure safety and maxisafety and preventive maintenance in order to ensure safety and maximize the truck‘s potential. mize the truck‘s potential. All operators, serviceAll operators, service
technicians, and supervisors should read this manual thoroughly before working with the forklift.technicians, and supervisors should read this manual thoroughly before working with the forklift.
Product specifications in this manual may vary from your actual truck.Product specifications in this manual may vary from your actual truck.
Please contact your sales agent if you have any questions or comments regarding this manual.Please contact your sales agent if you have any questions or comments regarding this manual.
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Models and ConfigurationModels and Configuration
SeriesSeries ModelModel EngineEngine TransmissionTransmission
2.0T & 2.5T2.0T & 2.5T
UT25PUT25P YANMAR YANMAR 2.6L 2.6L DSL DSL (4TNE92) (4TNE92) YQXD25-2YQXD25-2
UT25P UT25P MAZDA MAZDA 2.2L 2.2L DUAL DUAL YQXD25-5YQXD25-5
UT25PUT25P MAZDA MAZDA 2.2L 2.2L LPG LPG YQXD25YQXD25-5-5
UT25CUT25C MAZDA MAZDA 2.2L 2.2L LPG LPG YQXCD25YQXCD25C-5C-5
UT25PUT25P PSI PSI 2.4L 2.4L DUAL DUAL YQXD25YQXD25-2-2
UT25PUT25P PSI PSI 2.4L 2.4L LPG LPG YQXD25YQXD25-2-2
UT25CUT25C PSI PSI 2.4L 2.4L LPG LPG YQXCD25YQXCD25C-5C-5
3.0T & 3.5T3.0T & 3.5T
UT30PUT30P YANMAR YANMAR 3.3L 3.3L DSL DSL ( ( 4TNE98) 4TNE98) YQXD30YQXD30
UT30P UT30P MAZDA MAZDA 2.2L 2.2L DUAL DUAL YQXD30-5YQXD30-5
UT30P UT30P MAZDA MAZDA 2.2L 2.2L LPG LPG YQXD30-5YQXD30-5
UT30CUT30C MAZDA MAZDA 2.2L 2.2L LPG LPG YQXCD30YQXCD30G1-5G1-5
UT30PUT30P PSI PSI 2.4L 2.4L DUAL DUAL YQXD30YQXD30
UT30PUT30P PSI PSI 2.4L 2.4L LPG LPG YQXD30YQXD30
UT30CUT30C PSI PSI 2.4L 2.4L LPG LPG YQXCD3YQXCD30G1-50G1-5
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ContentsContents
1. General Rules1. General Rules .............................................................................................................................................................................................................................................................................. .... 11
2. Name of Main Parts or Component2. Name of Main Parts or Component .......................................................................................................................................................................................................... .... 44
2.1 2.1 InstrInstrumentuments s ............................................................................................................................................................................................................................................................................. . 55
2.2 Switches2.2 Switches ............................................................................................................................................................................................................................................................................... ..... 1010
2.3 Controls2.3 Controls ............................................................................................................................................................................................................................................................................... ....... 1414
2.4 Body and Mi2.4 Body and Miscellaneousscellaneous ................................................................................................................................................................................................................... ............. 1919
3. Operating Instructions3. Operating Instructions ............................................................................................................................................................................................................................................. ..... 2525
4. Operator Protection Equipment4. Operator Protection Equipment ............................................................................................................................................................................................................... ....... 3434
5. 5. MaintMaintenancenance e ............................................................................................................................................................................................................................................................................... ..... 3535
5.1 Daily Maintenance5.1 Daily Maintenance
8 hours8 hours
......................................................................................................................................................................................................... ..... 3535
5.2 Weekly Maintenance5.2 Weekly Maintenance
40 Hours40 Hours
.................................................................................................................................................................................. ................ 3939
5.3 Monthly Maintenance (166 Hours)5.3 Monthly Maintenance (166 Hours) .................................................................................................................................................................................. 45................ 45
5.4 Sem5.4 Semi-Annual Mai-Annual Maintenance (1intenance (1000 H000 Hours) ours) ........................................................................................................................................................................... ... 4848
5.5 A5.5 Annual Maintenannual Maintenance nce (2000 (2000 hours) hours) ............................................................................................................................................................................................... ... 5050
5.6 5.6 OtherOthers s .................................................................................................................................................................................................................................................................................. .......... 5151
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6. Structure and Stability of 6. Structure and Stability of TTruckruck ............................................................................................................................................................................................................... ....... 5656
7. Operation7. Operation .................................................................................................................................................................................................................................................................................. .......... 6262
7.1 Start7.1 Start--upup ................................................................................................................................................................................................................................................................................. ....... 6262
7.2 7.2 TravTraveling eling ............................................................................................................................................................................................................................................................................... ..... 6262
7.3 Pick Up7.3 Pick Up ................................................................................................................................................................................................................................................................................... ....... 6464
7.4 Stacking Load7.4 Stacking Load ..................................................................................................................................................................................................................................................... ............. 6565
7.5 7.5 RemoRemove ve Load Load ....................................................................................................................................................................................................................................................... 65............. 65
8. Parking8. Parking ....................................................................................................................................................................................................................................................................................... ............. 6666
8.1 Parking Daily8.1 Parking Daily ...................................................................................................................................................................................................................................................... ................ 6666
8.2 Long Term Storage8.2 Long Term Storage ............................................................................................................................................................................................................................................. ..... 6767
8.3 Forklift Operation after Long8.3 Forklift Operation after Long--Term StorageTerm Storage .................................................................................................................................................... 68................ 68
9. Maintenance9. Maintenance ............................................................................................................................................................................................................................................................................... ..... 6969
9.1 Preventive Maintenance Schedule9.1 Preventive Maintenance Schedule .................................................................................................................................................................................. ................ 6969
9.3 Periodic Replacement of Chain and Hydraulic Parts9.3 Periodic Replacement of Chain and Hydraulic Parts...................................................................................................................................... .. 7575
9.4 Forklift Fluid Use Chart9.4 Forklift Fluid Use Chart ...................................................................................................................................................................................................................... ................ 7676
9.5 Lubrication System Drawing .......................................................................................................... 779.5 Lubrication System Drawing .......................................................................................................... 77
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9.6 Environmental Protection9.6 Environmental Protection ................................................................................................................................................................................................................. ............. 7878
10. Labels10. Labels ....................................................................................................................................................................................................................................................................................... ............. 7979
11. Truck Transporting, Lifting, Towing11. Truck Transporting, Lifting, Towing ...................................................................................................................................................................................... ................ 9898
12. Performance Parameters of IC forklift12. Performance Parameters of IC forklift ............................................................................................................................................................................... ........... 100100
13. Operation, Disassembly and Installation of 13. Operation, Disassembly and Installation of Cab (Pneumatic)Cab (Pneumatic) ......................................................................................................... ..... 112112
14. Operator Presence Sensing System(required in most markets)14. Operator Presence Sensing System(required in most markets) ................................................................................................... ... 115115
15. Operation and Notice about LPG Forklift15. Operation and Notice about LPG Forklift ........................................................................................................................................................................... ..... 121121
16. Operational Method of 16. Operational Method of Lead Acid BatteryLead Acid Battery ......................................................................................................................................................................... ..... 134134
17. Use Installation and 17. Use Installation and Safety Rules of AttachmentSafety Rules of Attachment .............................................................................................................................................. ........ 139139
18. Related Safety Instruction and Standard ........................................................................................ 14118. Related Safety Instruction and Standard ........................................................................................ 141
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1. General Rules1. General Rules
TTo keep the truck and o keep the truck and you safe, obey the rules below:you safe, obey the rules below:
1)1) Only trained and authorized operators shall be permitted to operate the truck.Only trained and authorized operators shall be permitted to operate the truck.
2)2) Before starting truck you should check all control and alarm devices; if any are damaged, DO NOT operate until itBefore starting truck you should check all control and alarm devices; if any are damaged, DO NOT operate until it
is repaired.is repaired.
3)3) When carrying a load, do not overload. The forks should insert in the load completely and evenly. It is notWhen carrying a load, do not overload. The forks should insert in the load completely and evenly. It is not
permitted use only one fork to load.permitted use only one fork to load.
4)4) You should operate the truck smoothly when starting, turning, traveling, braking and parking. On a slick or wetYou should operate the truck smoothly when starting, turning, traveling, braking and parking. On a slick or wet
road, decrease speed when turning.road, decrease speed when turning.
5)5) Lower the forks and tilt the mast backwards when traveling with a load.Lower the forks and tilt the mast backwards when traveling with a load.
6)6) Be careful when traveling on a grade. If the slope angle is bigger than 10%, travel forward up slope andBe careful when traveling on a grade. If the slope angle is bigger than 10%, travel forward up slope and
backward down slope. Never turn sideways or stack load on an incline.backward down slope. Never turn sideways or stack load on an incline.
7)7) Be aware of bystanders, barriers, potholes and overhead clearances.Be aware of bystanders, barriers, potholes and overhead clearances.
8)8) DO NOT allow passengers or persons to stand on the fork.DO NOT allow passengers or persons to stand on the fork.
9)9) DO NOT stand or walk under the fork.DO NOT stand or walk under the fork.
10)10) DO NOT operate the truck or attachment from any position except the operator‘s seat.DO NOT operate the truck or attachment from any position except the operator‘s seat.
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11)11) DO NOT carry the load unpackaged. Be careful when carrying large loads.DO NOT carry the load unpackaged. Be careful when carrying large loads.
12)12) TTake care not to lose load ake care not to lose load when the lift height is when the lift height is greater than 3 mgreater than 3 meters.eters.
13)13) Travel with load as low as possible and Travel with load as low as possible and tilt back the mast.tilt back the mast.
14)14) Before driving over a dockBefore driving over a dock--board or bridgeboard or bridge--plate, be sure that it is properly secured and strong enough to sustainplate, be sure that it is properly secured and strong enough to sustain
the total weight of the truck and load.the total weight of the truck and load.
15)15) Make sure that there is Make sure that there is no open flame near the area. no open flame near the area. Never smoke near the area. The driver must not Never smoke near the area. The driver must not remainremain
seated while adding fuel. USE a sealant on all LPG connections having NPT threads.seated while adding fuel. USE a sealant on all LPG connections having NPT threads.
16)16) Treat the truck with attachments as a loaded truck.Treat the truck with attachments as a loaded truck.
17)17) When leaving the truck, you should put the forks down, make the shift lever is in neutral, shut down the engineWhen leaving the truck, you should put the forks down, make the shift lever is in neutral, shut down the engine
and cut the power. When parking on a grade, make sure to tighten the brake lever. If necessary, use a blockand cut the power. When parking on a grade, make sure to tighten the brake lever. If necessary, use a block
when parking on a grade for a long time.when parking on a grade for a long time.
18)18) If the truck suddenly malfunctions, or for leakage of electrolyte, hydraulic oil or brake oil, when lifting goods orIf the truck suddenly malfunctions, or for leakage of electrolyte, hydraulic oil or brake oil, when lifting goods or
grade climbing, leave truck in safe state and contact service technician immediately.grade climbing, leave truck in safe state and contact service technician immediately.
19)19) During installation and assembly, there will be noise and vibration. Please choose the right tool and assemblyDuring installation and assembly, there will be noise and vibration. Please choose the right tool and assembly
method. Minimize the noise and vibration as soon as possible to reduce noise pollution.method. Minimize the noise and vibration as soon as possible to reduce noise pollution.
20)20) The work road surface for forklift should be stable and free of litter, preferably cement, blacktop or concrete. IfThe work road surface for forklift should be stable and free of litter, preferably cement, blacktop or concrete. If
there is snow, ice, water or other eye irritants, there is snow, ice, water or other eye irritants, protect against these and resumprotect against these and resume work.e work.
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21)21) Move the truck to the place which respects traffic when it anchors. If the reason is brake or turn system, move itMove the truck to the place which respects traffic when it anchors. If the reason is brake or turn system, move it
with a suitable truck (Reference the part of truck move); Other reasons, use a suitable truck to move, tie the cordwith a suitable truck (Reference the part of truck move); Other reasons, use a suitable truck to move, tie the cord
outside of truck. Please abide by the traffic regulations when moving the truck on roads.outside of truck. Please abide by the traffic regulations when moving the truck on roads.
22)22) DO NOT operate the truck or load cargo after removing the hood, water tank cover board, overhead, or backrestDO NOT operate the truck or load cargo after removing the hood, water tank cover board, overhead, or backrest
of mast.of mast.
23)23) Make sure there is enough light around the work area. At night, use the head lamps.Make sure there is enough light around the work area. At night, use the head lamps.
24)24) In the event the truck manufacturer is no longer in business and there is no successor in the interest to theIn the event the truck manufacturer is no longer in business and there is no successor in the interest to the
business, the user may arrange for a modification or alteration to a powered industrial truck provided the userbusiness, the user may arrange for a modification or alteration to a powered industrial truck provided the user
shall:shall:
a.a. Arrange for Arrange for the mthe modification or odification or alteration alteration to be to be designed, tested designed, tested and implemented and implemented by an by an engineer(s) expertengineer(s) expert
in industrial trucks and their safety;in industrial trucks and their safety;
b.b. Maintain a permanent record of the design, test(s) and implementation of the modification or alteration;Maintain a permanent record of the design, test(s) and implementation of the modification or alteration;
c.c. Approve and make appropriate changes to the capacity plate(s),decals, tags and instruction handbook;Approve and make appropriate changes to the capacity plate(s),decals, tags and instruction handbook;
d.d. Affix Affix a a permanent permanent and and readily readily visible visible label label to to the the truck truck stating stating the the manner manner in in which which the the truck truck has has beenbeen
modified or altered together with the date of the modification or alteration, and the name and address of themodified or altered together with the date of the modification or alteration, and the name and address of the
organization that made the modification or alteration.organization that made the modification or alteration.
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2. Name of Main Parts or Component2. Name of Main Parts or Component
1. Fork1. Fork
2. Fork Carriage2. Fork Carriage
3. Tilt Cylinder3. Tilt Cylinder
4.Load backrest4.Load backrest
5. Lifting cylinder5. Lifting cylinder
6. Steering wheel6. Steering wheel
7. Mast7. Mast
8. Overhead guard8. Overhead guard
9. LPG Tank9. LPG Tank
10. Seat10. Seat
11. Counter Weight11. Counter Weight
12. Hood12. Hood
13 Truck frame13 Truck frame
14. Rear wheel14. Rear wheel
15. Front wheel15. Front wheel
11
22
33
44
55
66
77
99
88
1010
1111
1212
1414
1515
1313
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2.1 Instruments2.1 Instruments
StandardStandard
Optional (Operator Presence)Optional (Operator Presence)
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Hour MeterHour Meter
This meter measures the time that the ignitionThis meter measures the time that the ignition
switch is energized, not just engine run time. Useswitch is energized, not just engine run time. Use
meter to schedule lubrication and maintenancemeter to schedule lubrication and maintenance
periods.periods.
Engine Coolant TemperatureEngine Coolant Temperature
This gauge indicates the Engine Coolant Temperature.This gauge indicates the Engine Coolant Temperature.
Under normal conditions, the indicator is in greenUnder normal conditions, the indicator is in green
zone. (60°Czone. (60°C --115°C)115°C)
CautionCaution
：：
If the indicator is in the red zone, stop theIf the indicator is in the red zone, stop the
truck immediately. Decrease engine speed totruck immediately. Decrease engine speed to
allow the engine to cool. Check engineallow the engine to cool. Check engine
coolant level and inspect the fan belt.coolant level and inspect the fan belt.
Fuel GaugeFuel Gauge
The gauge indicates the fuel level in the tankThe gauge indicates the fuel level in the tank
when the key is in thewhen the key is in the┃┃(ON) position.(ON) position.
00 00
00
00
00
1/10h1/10h
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ChargeCharge
This lamp indicates the battery charge condition. TheThis lamp indicates the battery charge condition. The
lamp comes on when the ignition switch is set to ―ON‖,lamp comes on when the ignition switch is set to ―ON‖,
but goes out after the engine starts and the acceleratorbut goes out after the engine starts and the accelerator
pedal is pressedpedal is pressed
CautionCaution
：：
If the light continues to stay lit or comesIf the light continues to stay lit or comes
on during operation, the charging rate is lowon during operation, the charging rate is low
and should be and should be checked immediately.checked immediately.
Oil Pressure Alert LampOil Pressure Alert Lamp
This lamp indicates the pressure of the engineThis lamp indicates the pressure of the engine
lube oil. The lamp comes on when the ignition switch islube oil. The lamp comes on when the ignition switch is
set to ―ON‖, but goes out after the engine starts andset to ―ON‖, but goes out after the engine starts and
the accelerator pedal is pressed.the accelerator pedal is pressed.
CautionCaution
：：
If the light continues to stay lit or comesIf the light continues to stay lit or comes
on during operation, the pressure is loweron during operation, the pressure is lower
than 0.05Mpa and should be checkedthan 0.05Mpa and should be checked
immediately.immediately.
Glow Indicator [Diesel Truck]Glow Indicator [Diesel Truck]
The lamp comes on when the ignition switch isThe lamp comes on when the ignition switch is
set to ―ON‖. After the indicator goes out, turn the switchset to ―ON‖. After the indicator goes out, turn the switch
to to the the ―Start‖ ―Start‖ position.position.
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OilOil--Water Separator Indicator Light [Diesel truck]Water Separator Indicator Light [Diesel truck]
In general condition, when the key switch placesIn general condition, when the key switch places
in in (start) (start) position, position, the the light light is is on, on, but but when when thethe
engine engine starts, starts, this this light light is is off.off.
When the engine starts, if water sediment reachesWhen the engine starts, if water sediment reaches
certain quantity, the light is on.certain quantity, the light is on.
During engine running, if the light keeps on or flashes,During engine running, if the light keeps on or flashes,
you should shut down the eyou should shut down the engine and drain the water.ngine and drain the water.
Oil Temperature LampOil Temperature Lamp
Under normal conditions, the lamp comes onUnder normal conditions, the lamp comes on
when the ignition switch is set to the ―ON‖ position.when the ignition switch is set to the ―ON‖ position.
After the engine starts, the lamp should go out.After the engine starts, the lamp should go out.
During operation, the indicator light will come on ifDuring operation, the indicator light will come on if
the oil temperature exceeds the normal range (60°Cthe oil temperature exceeds the normal range (60°C--
120°C). .120°C). .
CautionCaution
：：
If the lamp comes on, stop the truckIf the lamp comes on, stop the truck
immediatelyimmediately. Decrease en. Decrease engine speed to gine speed to allowallow
the engine to cool. Wait until the lamp goesthe engine to cool. Wait until the lamp goes
out, and check the oil level in the torqueout, and check the oil level in the torque
converter transmission box.converter transmission box.
WarningWarning
：：
It will damage the engine and transmission,It will damage the engine and transmission,
etc. when indicated.etc. when indicated.
Steering Signal Indicator LightSteering Signal Indicator Light
When the steering light is on, the corresponding left orWhen the steering light is on, the corresponding left or
right arrow will flashright arrow will flash
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Engine Failure IndicatorEngine Failure Indicator
When the Mazda 2.2L engine gets out of order, theWhen the Mazda 2.2L engine gets out of order, the
Warning light, Engine Malfunction Indicator will be on.Warning light, Engine Malfunction Indicator will be on.
Please stop and eliminate the failure.Please stop and eliminate the failure.
Accumulator Warning IndicatorAccumulator Warning Indicator
This indicator light does not work on the forklift.This indicator light does not work on the forklift.
Neutral Position StartNeutral Position Start--Up IndicatorUp Indicator
Put the steering handle in the neutral position whenPut the steering handle in the neutral position when
temporarily stopping the truck, the indicator light willtemporarily stopping the truck, the indicator light will
be on.be on.
The truck can be started up only in the neutralThe truck can be started up only in the neutral
position.position.
It‗s prohibited for truck in the neutral position slippingIt‗s prohibited for truck in the neutral position slipping
when it‗s on the slopewhen it‗s on the slope
Parking IndicatorParking Indicator
Parking indicator shows on means brake is applied,Parking indicator shows on means brake is applied,
Please loosen the parking handle (hand brake handle),Please loosen the parking handle (hand brake handle),
The parking indicator will show offThe parking indicator will show off
WarningWarning
：：
It will damage the engine and transmission,It will damage the engine and transmission,
etc. when indicated..etc. when indicated..
Failure IndicatorFailure Indicator
When a Failure indicator comes on, stop When a Failure indicator comes on, stop truck and correcttruck and correct
the error.the error.
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2.2 Switches2.2 Switches
1. Key1. Key
2. Reverse lever2. Reverse lever
3. Turn signal lever3. Turn signal lever
4. Light switch4. Light switch
5.Strobe light switch5.Strobe light switch
6. Horn button6. Horn button
7. Fuel Selection switch7. Fuel Selection switch
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Key [1]Key [1]
OO
（（
OFFOFF
））
This is the position at which the key may beThis is the position at which the key may be
inserted or removed.inserted or removed.
Gasoline and diesel engines will stop when theGasoline and diesel engines will stop when the
key is turned to this position.key is turned to this position.
ONON
（ ）（ ）
The electric circuit is closed with the starter switchThe electric circuit is closed with the starter switch
at ―at ―┃┃‖ (ON). After the engine starts, the key remains in‖ (ON). After the engine starts, the key remains in
this position.this position.
（（
STARTSTART
））
When the key is turned to the ―START‖ position, theWhen the key is turned to the ―START‖ position, the
starter motor is engaged. Switch returns to the ―ON‖starter motor is engaged. Switch returns to the ―ON‖
position automatically after starting.position automatically after starting.
Diesel engineDiesel engine
Turn the key to ―ON‖ position, the indicator light willTurn the key to ―ON‖ position, the indicator light will
come on momentarily. After the indicator light goes out,come on momentarily. After the indicator light goes out,
turn the key to ―Start‖ position.turn the key to ―Start‖ position.
CAUTIONCAUTION
：：
1. Do not leave the key in the ―1. Do not leave the key in the ―┃┃‖(ON)‖(ON)
position when engine is off. Doing so willposition when engine is off. Doing so will
discharge discharge batterybattery..
2. Do not turn key to the ―START‖2. Do not turn key to the ―START‖
position when the engine is running. Doing soposition when the engine is running. Doing so
may damage the starter motor.may damage the starter motor.
3. Do not keep key in the ―START‖3. Do not keep key in the ―START‖
position for more than 5 seconds at a time.position for more than 5 seconds at a time.
Wait about 2 minutes between attempts.Wait about 2 minutes between attempts.
Reversing switch [2]Reversing switch [2]
The forward reverse lever of truck is installed withThe forward reverse lever of truck is installed with
electronic reversing and is set on the left of steeringelectronic reversing and is set on the left of steering
column.column.
F—Forward; N—neutral;F—Forward; N—neutral;
After allocation—backwardAfter allocation—backward
CAUTIONCAUTION
：：
Do not forget to place the forwardDo not forget to place the forward--
reverse lever in the neutral position beforereverse lever in the neutral position before
starting the engine.starting the engine.
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Turn Signal Lever [3]Turn Signal Lever [3]
Use this lever which is at the Use this lever which is at the right side of steeringright side of steering
column to indicate the turning direction of the truck.column to indicate the turning direction of the truck. RR--
right turn,right turn, NN--neutral,neutral, LL--left turn.left turn.
The turn signal lever does not automatically returnThe turn signal lever does not automatically return
to the neutral position unlike general passenger cars. Itto the neutral position unlike general passenger cars. It
must be returned to thmust be returned to the neutral position manually.e neutral position manually.
Light switch [4]Light switch [4]
This light switch can be pulled out at two stopsThis light switch can be pulled out at two stops
LightLight
StageStage PowerPower
SmallSmall
LampLamp
HeadHead
LampLamp
SideSide
LampLamp
00 ××
11stst ×× ×× ××
22ndnd ×× ×× ××
(×) means connected(×) means connected
Alarming light switch [5]Alarming light switch [5]
Pull outPull out--alarming light is onalarming light is on
Press downPress down--alarming light is offalarming light is off
Horn Button [6]Horn Button [6]
Press the rubber cover at the center of steeringPress the rubber cover at the center of steering
wheel to sound horn.wheel to sound horn.
Dual Fuel Toggle Switch [7]Dual Fuel Toggle Switch [7]
(Only for LPG(Only for LPG--gasoline forklift)gasoline forklift)
From LPG to GASFrom LPG to GAS
：：
（（11））With the truck off, change the dual fuel toggleWith the truck off, change the dual fuel toggle
switch from LPG position to GAS position to beginswitch from LPG position to GAS position to begin
running on GAS. Start truck.running on GAS. Start truck.
（（22））If the engine stops, check that the dual fuelIf the engine stops, check that the dual fuel
toggle switch is set to GAS position and then retoggle switch is set to GAS position and then re --startstart
the engine.the engine.
From GAS to LPGFrom GAS to LPG
：：
（（11））
With the truck off, place the dual fuel toggleWith the truck off, place the dual fuel toggle
switch from GAS to LPG to run on LPG. Startswitch from GAS to LPG to run on LPG. Start
truck.truck.
(2(2））If the engine stops, check the shutoff valve at theIf the engine stops, check the shutoff valve at the
vent end of the cylinder, and then check that thevent end of the cylinder, and then check that the
dual fuel toggle dual fuel toggle switch is in LPG switch is in LPG position. position. NextNext
re-start the truck.re-start the truck.
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CautionCaution
：：
1. Use gasoline to drive several miles at1. Use gasoline to drive several miles at
least every two weeks to avoid gasolineleast every two weeks to avoid gasoline
deterioration.deterioration.
2. It is recommended to start the engine2. It is recommended to start the engine
using GAS when operating in coldusing GAS when operating in cold
environments. Once the engine has reachedenvironments. Once the engine has reached
operating temperature, it can be run usingoperating temperature, it can be run using
either fuel.either fuel.
When using LPG, you should pay attention toWhen using LPG, you should pay attention to
the following points:the following points:
1.1. Before driving, check cylinder and pipeBefore driving, check cylinder and pipe
for leakage. USE a sealant on all LPGfor leakage. USE a sealant on all LPG
connections having NPT threads.connections having NPT threads.
2.2. After LPG is working, before shuttingAfter LPG is working, before shutting
down the engine:down the engine:
(a)(a)Before storing for a long time, you shouldBefore storing for a long time, you should
completely close the cylinder shutoffcompletely close the cylinder shutoff
valve and check if the engine leaks.valve and check if the engine leaks.
(b)(b)During moving, if there is leakage, fault,During moving, if there is leakage, fault,
or other abnormal condition, completelyor other abnormal condition, completely
shut off the cylinder shutoff valve andshut off the cylinder shutoff valve and
have LPG system serviced.have LPG system serviced.
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2.3 Controls2.3 Controls
8. Steering Wheel8. Steering Wheel
9. Inching Pedal9. Inching Pedal
10. Brake Pedal10. Brake Pedal
11. Accelerator Pedal11. Accelerator Pedal
12. Lift Lever12. Lift Lever
13. Tilt Lever13. Tilt Lever
14. Side Shift Lever14. Side Shift Lever
15. Parking Brake Lever15. Parking Brake Lever
16. Steer Colum16. Steer Column Tilt Adjustmentn Tilt Adjustment
17. Hood Latch17. Hood Latch
18. Emergency Disconnect Switch18. Emergency Disconnect Switch
(If Equipped)(If Equipped)
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3
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