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Kubota AP-PFL4648 User manual

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Table of Contents
Cover photo may show optional equipment not supplied
with standard unit.
For an Operator’s Manual and Decal Kit in French
Language, please see your Kubota dealer.
Read the Operator’s Manual entirely. When you see this symbol,
the subsequent instructions and warnings are serious - follow
without exception. Your life and the lives of others depend on it!
!
74596
Loader Mounted Pallet Forks
AP-PFL4648, AP-PFL5648, & AP-PFL5660
319-227MK
Operator’s Manual
Printed 4/13/21
4/13/21AP-PFL4648, AP-PFL5648, & AP-PFL5660 Loader Mounted Pallet Forks 319-227MK
Machine Identification
Record your machine details in the log below. If you replace this manual, be sure to transfer this information to the new
manual.
If you, or the dealer, have added Options not originally ordered with the machine, or removed Options that were
originally ordered, the weights and measurements are no longer accurate for your machine. Update the record by
adding the machine weight and measurements provided in the Specifications & Capacities Section of this manual with
the Option(s) weight and measurements.
Dealer Contact Information
Model Number
Serial Number
Machine Height
Machine Length
Machine Width
Machine Weight
Delivery Date
First Operation
Accessories
Name:
Street:
City/State:
Telephone:
Email:
California Proposition 65
WARNING: Cancer and reproductive harm - www.P65Warnings.ca.gov
!
Table of Contents
© Copyright 2021 All rights Reserved
Kubota provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Kubota
assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Kubota reserves the right
to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Kubota is a registered trademark.
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
4/13/21 AP-PFL4648, AP-PFL5648, & AP-PFL5660 Loader Mounted Pallet Forks 319-227MK
Table of Contents
Important Safety Information . . . . . . . . . . . . . 1
Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . . 1
Look for the Safety Alert Symbol . . . . . . . . . . . . . . . 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . 8
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 1: Assembly & Set-Up . . . . . . . . . . . . 9
Fork Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step Relocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hook-Up Pallet Fork . . . . . . . . . . . . . . . . . . . . . . . 10
Section 2: Adjustments . . . . . . . . . . . . . . . . . 11
Fork Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Kubota Center Logo Placement . . . . . . . . . . . . . . 11
Section 3: Operating Procedures . . . . . . . . . 12
Operating Checklist . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transport Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power Machine Shutdown Procedure . . . . . . . . . . 14
Pallet Fork Operation . . . . . . . . . . . . . . . . . . . . . . 14
Picking Up a Load . . . . . . . . . . . . . . . . . . . . . . . 14
Traveling With a Load . . . . . . . . . . . . . . . . . . . . 14
Placing a Load . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unhook Pallet Fork . . . . . . . . . . . . . . . . . . . . . . . . 15
General Operating Instructions . . . . . . . . . . . . . . . 15
Section 4: Maintenance & Lubrication . . . . . 16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . 16
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pallet Fork Contact Points . . . . . . . . . . . . . . . . . 17
Section 5: Specifications & Capacities . . . . 18
Section 6: Features & Benefits . . . . . . . . . . . 19
Section 7: Troubleshooting . . . . . . . . . . . . . . 20
Section 8: Torque Values Chart . . . . . . . . . . 21
Section 9: Legal Disclaimer & Warranty . . . 22
Table of Contents Continued
Parts Manual QR Locator
The QR (Quick Reference) code to the left
will take you to the Parts Manual for this
equipment. Download the appropriate
App on your smart phone, open the App,
point your phone on the QR code and
take a picture.
Dealer QR Locator
The QR code to the left will
link you to available dealers
for Kubota products. Refer to
Parts Manual QR Locator on
this page for detailed
instructions.
Table of Contents
4/13/21AP-PFL4648, AP-PFL5648, & AP-PFL5660 Loader Mounted Pallet Forks 319-227MK
See previous page for Table of contents.
Important Safety Information
4/13/21 1
Important Safety Information
Listed below are common practices that may or may not be applicable to the products
described in this manual.

Safety at All Times
Careful operation is your best
assurance against an accident.
All operators, no matter how much
experience they may have, should
carefully read this manual and
other related manuals, or have the
manuals read to them, before
operating the power machine and
this attachment.
Thoroughly read and understand
the “Safety Label” section. Read
all instructions noted on them.
Do not operate the equipment
while under the influence of drugs
or alcohol as they impair the ability
to safely and properly operate the
equipment.
Operator should be familiar with all
functions of the skid steer and
attachment and be able to handle
emergencies quickly.
Make sure all guards and shields
appropriate for the operation are in
place and secured before
operating the attachment.
Keep all bystanders away from
equipment and work area.
Start skid steer from the driver’s
seat with steering levers and
hydraulic controls in neutral.
Operate skid steer and controls
from the driver’s seat only.
Never dismount from a moving
skid steer or leave the skid steer
unattended with the engine
running.
Do not allow anyone to stand
between the attachment and skid
steer while hooking-up.
Keep hands, feet, and clothing
away from power-driven parts.
While transporting and operating
equipment, watch out for objects
overhead and along side such as
fences, trees, buildings, wires, etc.
Store attachment in an area where
children normally do not play.
When needed, secure attachment
against falling with support blocks.
OFF
REMOVE
Safety Precautions for
Children
Tragedy can occur if the operator
is not alert to the presence of
children. Children generally are
attracted to attachments and their
work.
Never assume children will remain
where you last saw them.
Keep children out of the work area
and under the watchful eye of a
responsible adult.
Be alert and shut the attachment
and skid steer/track loader down if
children enter the work area.
Never carry children on the power
machine or attachment. There is
not a safe place for them to ride.
They may fall off and be run over
or interfere with the control of the
power machine.
Never allow children to operate the
power machine, even under adult
supervision.
Never allow children to play on the
power machine or attachment.
Use extra caution when backing
up. Before the power machine
starts to move, look down and
behind to make sure the area is
clear.
Skid Steer Shutdown
And Storage
Reduce engine speed and shut-off
all power to the attachment.
Park on solid, level ground and
lower attachment until it is flat on
the ground or support blocks.
Turn off engine. Do not remove
ignition key at this time.
Turn ignition key to the “RUN”
position. Relieve all hydraulic
pressure by moving both joysticks.
Turn ignition key to Off and remove
to prevent unauthorized starting.
If included, raise seat bar and
move controls until both lock.
Wait for all components to stop
before leaving operator’s seat.
Use steps, grab-handles and
anti-slip surfaces when stepping
on and off the skid steer.
Look for the Safety Alert Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety and extra precaution
must be taken. When you see this symbol, be alert and
carefully read the message that follows it. Hazard
control, and accident prevention are dependent upon the
awareness, concern, prudence, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
!
Be Aware of
Signal Words
A signal word designates a degree or
level of hazard seriousness. The
signal words are:
Indicates a hazardous situation that, if
not avoided, will result in death or
serious injury.
Indicates a hazardous situation that, if
not avoided, could result in death or
serious injury.
Indicates a hazardous situation that, if
not avoided, may result in minor or
moderate injury.
WARNING
CAUTION
!
!
DANGER
!
Important Safety Information
4/13/21
2
Dig Safe - Avoid
Underground Utilities
USA: Call 811
CAN: digsafecanada.ca
Always contact your local utility
companies (electrical, telephone,
gas, water, sewer, and others)
before digging so that they may
mark the location of any
underground services in the
area.
Be sure to ask how close you can
work to the marks they
positioned.
Listed below are common practices that may or may not be applicable to the products
described in this manual.
Transport Safely
Comply with federal, state, and local
laws.
Use towing vehicle and trailer of
adequate size and capacity. Secure
equipment towed on a trailer with
chocks, tie downs, and chains.
Sudden braking can cause a towed
trailer to swerve unexpectedly.
Reduce speed if towed trailer is not
equipped with brakes.
Avoid contact with any overhead
utility lines or electrically charged
conductors.
Always drive with load on end of
loader arms low to the ground.
Always drive straight up and down
steep inclines with heavy end of skid
steer on the “uphill” side.
Engage park brake when stopped on
an incline.
Maximum transport speed for an
attached equipment is 20 mph. DO
NOT EXCEED. Never travel at a
speed which does not allow
adequate control of steering and
stopping. Some rough terrains
require a slower speed.
As a guideline, use the following
maximum speed weight ratios for
attached equipment:
20 mph when weight of attached
equipment is less than or equal to
the weight of machine towing the
equipment.
10 mph when weight of attached
equipment exceeds weight of
machine towing equipment but not
more than double the weight.
IMPORTANT: Do not tow a load that
is more than double the weight of the
vehicle towing the load.
Practice Safe Maintenance
Understand procedure before doing
work. Refer to the Operator’s Manual
for additional information.
Work on a level surface in a clean
dry area that is well-lit.
Lower attachment to the ground and
follow all shutdown procedures
before leaving the operator’s seat to
perform maintenance.
Do not work under any hydraulically
supported equipment. It can settle,
suddenly leak down, or be lowered
accidentally. If it is necessary to work
under the equipment, securely
support it with stands or suitable
blocking beforehand.
Use properly grounded electrical
outlets and tools.
Use correct tools and equipment for
the job that are in good condition.
Allow equipment to cool before
working on it.
Disconnect battery ground cable (-)
before servicing or adjusting
electrical systems or before welding
on equipment.
Inspect all parts. Make certain that
parts are in good condition &
installed properly.
Replace parts on this attachment
with genuine Kubota parts only. Do
not alter this attachment in a way
which will adversely affect its
performance.
Do not grease or oil attachment
while it is in operation.
Remove buildup of grease, oil, or
debris.
Always make sure any material and
waste products from the repair and
maintenance of the attachment are
properly collected and disposed.
Remove all tools and unused parts
from the equipment before
operation.
Tire Safety
Tire changing
can be
dangerous
and must be
performed by
trained personnel using the
correct tools and equipment.
Always properly match the wheel
size to the properly sized tire.
Always maintain correct tire
pressure. Do not inflate tires
above recommended pressures
shown in the Operator’s Manual.
When inflating tires, use a clip-on
chuck and extension hose long
enough to allow you to stand to
one side and NOT in front of or
over the tire assembly. Use a
safety cage if available.
Securely support the implement
when changing a wheel.
When removing and installing
wheels, use wheel handling
equipment adequate for the
weight involved.
Make sure wheel bolts have been
tightened to the specified torque.
Important Safety Information
4/13/21 3
These are common practices that may or may not be applicable to the products described in
this manual.
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire
extinguisher handy.
Keep emergency numbers for
doctor, ambulance, hospital, and
fire department near phone.
911
Use Safety
Lights and Devices
A slow moving power machine
can create a hazard when driven
on public roads. They are difficult
to see, especially at night. Use
the Slow Moving Vehicle (SMV)
sign when on public roads.
Flashing warning lights and turn
signals are recommended
whenever driving on public roads.
Keep Riders Off
Machinery
Never carry riders on skid steer
or attachment.
Riders obstruct operator’s view
and interfere with the control of
the power machine.
Riders can be struck by objects
or thrown from the equipment.
Never use skid steer or
attachment to lift or transport
riders.
Use Seat Belt and ROPS
Kubota recommends the use of a
CAB or roll-over-protective-
structures (ROPS) and seat belt
in almost all power machines.
Combination of a CAB or ROPS
and seat belt will reduce the risk
of serious injury or death if the
power machine should be upset.
If ROPS is in the locked-up
position, fasten seat belt snugly
and securely to help protect
against serious injury or death
from falling and machine
overturn.
Avoid High Pressure
Fluids
Escaping fluid
under pressure will
penetrate the skin or
eyes causing serious injury.
Relieve all residual pressure
before disconnecting hydraulic
lines or performing work on the
hydraulic system.
Make sure all hydraulic fluid
connections are properly
tightened/torqued and all
hydraulic hoses and lines are in
good condition before applying
pressure to the system.
Use a piece of paper or
cardboard, NOT BODY PARTS,
to check for suspected leaks.
Wear protective gloves and
safety glasses or goggles when
working with hydraulic systems.
DO NOT DELAY. If an accident
occurs, seek immediate
emergency medical care or
gangrene may result.
Wear Personal Protective
Equipment (PPE)
Wear protective clothing and
equipment appropriate for the job
such as safety shoes, safety,
glasses, hard hat, dust mask,
and ear plugs.
Clothing should fit snug without
fringes and pull strings to avoid
entanglement with moving parts.
Prolonged exposure to loud noise
can cause hearing impairment or
hearing loss. Wear suitable
hearing protection such as
earmuffs or earplugs.
Operating a machine safely
requires the operator’s full
attention. Avoid wearing
headphones while operating
equipment.
Important Safety Information
4/13/21
4
Avoid crystalline Silica
(quartz) Dust
Because crystalline silica is a basic
component of sand and granite,
many activities at construction sites
produce dust containing crystalline
silica. Trenching, sawing, and boring
of material containing crystalline
silica can produce dust containing
crystalline silica particles. This dust
can cause serious injury to the
lungs (silicosis).
There are guidelines which should
be followed if crystalline silica
(quartz) is present in the dust.
Be aware of and follow OSHA
(or other local, State, or Federal)
guidelines for exposure to airborne
crystalline silica.
Know the work operations where
exposure to crystalline silica may
occur.
Participate in air monitoring or
training programs offered by the
employer.
Be aware of and use optional
equipment controls such as water
sprays, local exhaust ventilation,
and enclosed cabs with positive
pressure air conditioning if the
machine has such equipment.
Otherwise respirators shall be worn.
Where respirators are required, wear
a respirator approved for protection
against crystalline silica containing
dust. Do not alter respirator in any
way. Workers who use tight-fitting
respirators can not have beards/
mustaches which interfere with the
respirator seal to the face.
If possible, change into disposable
or washable work clothes at the
work site; shower and change into
clean clothing before leaving the
work site.
Do not eat, drink, use tobacco
products, or apply cosmetics in
areas where there is dust containing
crystalline silica.
Store food, drink, and personal
belongings away from the work
area.
Wash hands and face before eating,
drinking, smoking, or applying
cosmetics after leaving the exposure
area.
Listed below are common practices that may or may not be applicable to the products
described in this manual.
Handle
Chemicals Properly
Protective clothing should be
worn.
Handle all chemicals with care.
Follow instructions on container
label.
Agricultural chemicals can be
dangerous. Improper use can
seriously injure persons, animals,
plants, soil, and property.
Inhaling smoke from any type of
chemical fire can be a serious
health hazard.
Store or dispose of unused
chemicals as specified by the
chemical manufacturer.
Important Safety Information
4/13/21 5
This page left blank intentionally.
Important Safety Information
4/13/21AP-PFL4648, AP-PFL5648, & AP-PFL5660 Loader Mounted Pallet Forks 319-227MK
6
Table of Contents
74596
Safety Labels
Your Loader Mounted Pallet Fork comes equipped with all
safety labels in place. They are designed to help you safely
operate your attachment. Read and follow their directions.
1. Keep all safety labels clean and legible.
2. Refer to this section for proper label placement. Replace
all damaged or missing labels. Order new labels from your
nearest Kubota dealer. To find your nearest dealer, visit
our dealer locator at www.landpride.com.
3. Some new equipment installed during repair requires
safety labels to be affixed to the replaced component as
specified by Kubota. When ordering new components make
sure the correct safety labels are included in the request.
4. Refer to this section for proper label placement.
To install new labels:
a. Clean surface area where label is to be placed.
b. Spray soapy water onto the cleaned area.
c. Peel backing from label and press label firmly onto the
surface.
d. Squeeze out air bubbles with edge of a credit card or
with a similar type of straight edge.
Important Safety Information
818-798C
Pinch Point Hazard