BYD EPS14Pi User manual

EPS14Pi
USER MANUAL
< OM-EPS14Pi2019001-EN >

EPS14Pi
USER MANUAL
< OM-EPS14Pi2019001-EN >

CONTENTS
USER MANUAL 4
EPS14Pi
5
CONTENTS
INTRODUCTION
DESCRIPTION
9
STATEMENTS
HAND OVER FORKLIFTS 9
SAFETY OPERATION SPECIFICATION
NOTES FOR USERS
11
DRIVING LICENSE
WARNING SIGNS 12
INTRODUCTION OF THE ENTIRE FORKLIFT
SHAPE, TECHNICAL PARAMETERS AND OPERATING ENVIRONMENT
14
15
15
16
SHAPE OF THE ENTIRE FORKLIFT
TECHNICAL PARAMETERS
DIMENSION FIGURE OF THE ENTIRE FORKLIFT
PARAMETER TABLE OF THE ENTIRE FORKLIFT
OPERATING AND STORAGE ENVIRONMENT 17
NAMEPLATES AND SIGNS
18
19
20
NAMEPLATE OF THE THTIRE FORKLIFT
NAMEPLATE OF THE BATTERY
LOAD DIAGRAM
OTHER SIGNS 20
OPERATION
START AND CONTROL
IGNITION SWITCH 22
22
22
23
24
25
26
26
27
27
EMERGENCY STOP SWITCH
PEDAL
CONTROL HANDLE
DRIVING, STEERING AND BARKING
LOW-SPEED SWITCH
LOWER AND LIFT THE PALLET FORK
LIFT AND LOWER DOWN THE REAR FORKLIFT BODY
PERFORM SYNCHRONOUS OPERATION OF STACKING AND
TRANSPORTING HORN
ANTI-COLLISION SWITCH 28
29
LOADING 31
DRIVING 32
UNLOAD 32
LEAVE 32
BATTERY
CHARGE 33
TRANSPORTATION AND STORAGE
LOADING, TRANSPORTING AND UNLOADING FORKLIFTS
35
35
36
STORAGE AND RESTARTING
37
37
OPERATING INSTRUMENT
INSTRUMENT (TYPE A)
INSTRUMENT（TYPE B）
TRANSPORTING GOODS
30
LIFT FORKLIFTS
SELF-LOADING
TRANSPORTING AND UNLOADING
PROCEDURES OF STORAGE
PROCEDURES OF RESTARTING
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CONTENTS
USER MANUAL 6
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MAINTENANCE OF VEHICLES
DAILY MAINTENANCE
39
TIME AND ITEMS
DESCRIPTION 40
REGULAR MAINTENANCE
42
TIME AND ITEMS
DESCRIPTION 43
ACCESSOZRY
CATEGORY, DOSAGE AND MODEL OF ACCESSORY 44
BEFORE MAINTENANCE
45
45
46
MAINTAIN CHASSIS
47
48
49
50
51
CHECK AND ADJUST BALANCE OF THE ENTIRE FORKLIFT
REPLACE SUPPORT WHEELS
REPLACE BALANCE WHEELS
REPLACE DRIVE WHEELS
CHECK LEVEL OF GEAR OIL AND ADD GEAR OIL
REPLACE GEAR OIL 52
MAINTAIN MAST
53
55
55
ADJUST CHAIN
LUBRICATE CHAIN
CLEAN MAST
ADJUST MAST CLEARANCE 56
MAINTAIN HYDRAULIC DEVICE
58
ADD HYDRAULIC OIL
REPLACE HYDRAULIC OIL 59
MAINTAIN ELECTRIC DEVICE
60
60
60
CHECK TORQUE OF KEY FASTENERS
61
62
SCHEMATIC DIAGRAMS
63
HYDRAULIC SCHEMATIC DIAGRAM
ELECTRICAL SCHEMATIC DIAGRAM 64
TABLE OF FAULT CODES
TABLE OF FAULT CODES 65
OTHER INFORMATION
CONTACT INFORMATION 74
BEFORE MAINTENANCE
EMERGENCY DESCENT
TOWING FAULTY VEHICLES
CHECK CIRCUIT
CHECK THE MAIN CONTROLLER
CHECK LOW-VOLTAGE SAFETY DEVICE AND RELAY
CHECK TORQUE OF WHEEL FASTENERS
CHECK FASTENERS TORQUE OF THE MAST
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INTRODUCTION
USER MANUAL 8
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INTRODUCTION
Thanks for your using BYD forklift.
The user manual is designed to show correct operation of BYD forklift and procedures related to
checkup, protection and maintenance thereof. Please refer to relevant chapters for more details.
Please read the user manual carefully before carrying out operation so as to op-erate and
maintain forklifts correctly. When a forklift is borrowed or transported, please make sure that
this manual is taken with operators so that it can be used at any time.
When you check the user manual, please note tips containing the following signs:
Danger
It indicates imminent danger. If not avoided, it may result in death or serious injury, or serious
property loss.
Warning
It indicates potential danger. If not avoided, it may result in death or serious injury, or serious
property loss.
Caution
It indicates potential danger. If not avoided, it may result in mild or moderate inju-ry, or some
property damage.
Note
It indicates tips of operation details. Obeying these tips of details can better your operation.
In order to avoid the inconvenience from the claim afterwards, please check whether the
functions and configuration of the forklift are complete.
DESCRIPTION
STATEMENTS
HAND OVER FORKLIFTS
Each certificated forklift has been performed a complete test for its functions in the factory, and
has been protected well during the transportation process. Despite all this, our company can’t
guarantee that the forklift is free of damage during the transportation process. Therefore, in order
to ensure the normal operation of the forklift, you shall inspect and accept carefully and shall be
obliged to re-inspect the following items when handing over the forklift:
1. Check tightness of the wheel nuts
2. Check the level of hydraulic oil
3. Check braking function
4. Check driving function
5. Check steering function
6. Check mast and operating function of accessories
7. Check whether high-voltage connection terminals of electric devices are loose.
The industrial forklifts produced by our company are solely used for available factory sites and
special areas allowed by Regulation on Special Equipment Safety Supervision.
All losses resulted from improper use shall be undertaken by users themselves, and our
company does not undertake any responsibility. If you need to use pur-chased forklift in a
special environment not mentioned in this manual, please negotiate with local dealers of BYD.
Without written permission of our company, any change on the forklift shall not be allowed. If
necessary, please negotiate with our company.
If the purchased forklift is equipped with other appliances beside fork, please load goods in
accordance with the loading nameplate thereof. All appliances are equipped with the user
manual, please read carefully.
This manual is made based on a standard forklift. If you have any doubt about the purchased
forklift, please be free to consult the after-sales personnel of BYD electric forklifts.
Our company will continuously develop products and constantly improve the design and
structures of products. Our company reserves the right to modify and interpret shape,
equipment, expertise and technical parameters.Our company shall not accept any appeal based
on the technical indicators, pattern and specifications in this manual.
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SAFETY OPERATION SPECIFICATION
USER MANUAL 10
EPS14Pi
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SAFETY OPERATION SPECIFICATION
This chapter will describe safe operation specification when you use BYD electric forklifts.
Operators should have a driving license and operate the forklift in accordance with the
specification.
Before operating the forklift, please find the nameplate and load diagram of the forklift and
confirm its attributes and carrying capacity, so as to avoid overload operation of the forklift.
Please find signs posted around the forklift and get familiar with these contents.
NOTES FOR USERS
DRIVING LICENSE
1. Only a qualified, trained and experienced person is authorized to operate the in-dustrial
forklift under the law. The user or other entrusting party must confirm the driving license of
the operator first and authorize the operator to operate after the corresponding driving test.
2. The company responsible for operating shall ensure that the driver can identify the
nameplate and load diagram of the forklift as well as safety warning signs attached on the
forklift, learn and obey the notes in the manual.
3. A company or responsible person shall comply with all regulations and safety guidelines
applicable to industrial forklifts. Please obey relevant regulations and safety guidelines, for
example:
(1) Operating regulations for industrial vehicles
(2) Regulations on lane and operating areas
(3) Driver's rights and obligations and code of conduct
(4) Special operating areas
(5) Daily maintenance
(6) Regular maintenance
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SAFETY OPERATION SPECIFICATION
USER MANUAL 12
EPS14Pi
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WARNING SIGNS
Caution
(1) Please read the manual before operation.
(2) Operators should wear work shoes and clothes.
(3) Do not drive with wet or greasy hands.
(4) Carry out daily check and regular maintenance for forklifts.
(5) Stop operation immediately if any damage or abnormality is found to the forklift.
Don’t operate until the forklift is completely restored.
Danger
1. Only authorized person can use the forklift.
2. A safety device (such as OPS system) can provide security for you. All types of safety
devices shall not be forbidden.
3. Goods should be kept with shape neat and center of gravity centered so as to avoid slipping.
4. Do not make any private changes. If necessary, please contact dealers or after-sale
personnel of BYD.
5. Do not overload. Please confirm the rated load and the load center on the weight table
before operating. Please obey marking weight on the load nameplate of appliance when
installing other appliances.
6. Do not operate the forklift after drinking. Otherwise, it may cause heavy casualties.
INTRODUCTION OF THE ENTIRE FORKLIFT
This chapter will show an overview and relevant technical parameters of the forklift.
1. The warning signs attached on the forklift remind the driver of potential danger and notes.
Please find and read these signs carefully.
2. If you find the warning sign of the forklift is not clear or is moved, please contact local
dealer of BYD for replacement.
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NTRODUCTION OF THE ENTIRE FORKLIFT
USER MANUAL 14
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NO. PART NAME
1SUPPORT WHEEL 7CONTROL HANDLE 13 DRIVE WHEEL
2NAMEPLATE OF THE
ENTIRE FORKLIFT 8EMERGENCY STOP SWITCH 14 GUARDRAIL
3FORK 9INSTRUMENT 15 PEDAL
4MAST 10 IGNITION SWITCH 16 FRONT FORKLIFT BODY
5GRID GUARD 11 GUARD PLATE 17 REAR FORKLIFT BODY
6UPPER COVER PLATE 12 BALANCE WHEEL
TECHNICAL PARAMETERS
DIMENSION FIGURE OF THE ENTIRE FORKLIFT
SHAPE, TECHNICAL PARAMETERS AND OPERATING ENVIRONMENT
SHAPE OF THE ENTIRE FORKLIFT
NO. PART NAME NO. PART NAME
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INTRODUCTION OF THE ENTIRE FORKLIFT
USER MANUAL 16
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PARAMETER TABLE OF THE ENTIRE FORKLIFT
FEATURES
MANUFACTURER BYD
MODEL EPS14Pi
OPERATING MODE (WALKING TYPE AND STAND UP)Stand up
LOAD CAPACITY Q（kg) 1400
LOAD CENTER DISTANCE C(mm) 600
FRONT OVERHANG X(mm) 901
WHEEL BASE y(mm) 1600
WEIGHT
TOTAL WEIGHT (BAT NTERY INCLUDED) kg 1420
AXLE LOAD WHEN MAST IS TAKEN BACK WITH FULL LOAD,DRIVE SIDE / BEARING SIDE kg 1290/1350
AXLE LOAD WHEN MAST IS TAKEN BACK WITH NO LOAD, DRIVE SIDE / BEARING SIDE kg 900/340
WHEEL
WHEEL，DRIVE SIDE / BEARING SIDE POLYURETHANE
DIMENSION OF THE TIRE DRIVE SIDE Φ230X82
DIMENSION OF THE TIRE BEARING SIDE 4XΦ85X70
DIMENSION OF THE ACCESSORY WHEEL 2Xφ120X50
NUMBER OF WHEELS (X= DRIVE WHEEL)
DRIVE SIDE / BEARING SIDE 1X+1/4
DIMENSION
HEIGHT WHERE THE MUST IS IS RETRACTED h1(mm) 2203
FREE LIFT HEIGHT h2(mm) 138
LIFT HEIGHT h3(mm) 3200
MAST HEIGHT WHEN LIFT UP h4(mm) 3717
INITIAL LIFT HEIGHT h5(mm) 120
LIFT HEIGHT OF THE BOTTOM PART h5(mm) 120
MAX/MIN HEIGHT WHERE THE OPERATING HANDLE IS LOCATED IN
THE DRIVING POSITION h14(mm) 990/1288
RETRACTING HEIGHT OF FORK h13(mm) 90
OVERALL LENGTH l1(mm) 1729
LENGTH OF THE FORK FRAME l2(mm) 832
OVERALL WIDTH b1(mm) 800
DIMENSION OF FORK s/e/l(mm) 60/180/1150
OUTER SPACING OF THE PALLET FORK b5(mm) 560
OFF-GROUND CLEARANCE AT WHEELBASE CENTER m2(mm) 27
AISLE WIDTH (1000*1200) Ast(mm) 2628
AISLE WIDTH (800*1200) Ast(mm) 2515
(LH/ RH) Wa(mm) 1802
PERFOR
-MANCE
DRIVING SPEED FULL LOAD/EMPTY km/h 8/9
LIFTING SPEED FULL LOAD/EMPTY mm/s 160/230
RATE OF DESCENT FULL LOAD/EMPTY mm/s 370/230
GRADEABILITY, FULL LOAD/EMPTY %9/16
DRIVE
MOTOR
RIVE MOTOR POWER kw 1.3
LIFT MOTOR POWER kw 3
BATTERY VOLTAGE / CAPACITY V/Ah 24/270
OPERATING AND STORAGE ENVIRONMENT
TURNING RADIUS (1) With explosive substances such as ammunition
(2) Dusty
(3) A harbor or waterfront at risk of salt erosion
(4) A chemical factory that may be affected by acid or other chemicals
(5) Containing combustible dust and gas
(6) With certain toxic substances
(7) With radioactive substances
(8) Other special environments
Please consult local forklift dealers of BYD before operating in the following environment:
Temperature： -5 ~ 40° C
Humidity ：≤90%
Altitude：≤2000m
Road surface: dry, hard, relatively flat, smoothly
Storage：be stored in a well - ventilated warehouse, but cannot be stored in the open air for
a long time.
Caution
Decrease the weight of the goods or the run-ning speed when the working condi-tion is poor.
Danger
(1) No sharp obstacles on the road.
(2) No strong acid base or strong polar solvents such as toluene and acetone on the road.
(3) Do not immerse the wheels in water for a long time.
(4) Do not expose to intense sunlight for a long time.
(5) No flammable gas, flammable dust and volatile flammable liquid in the operating environment.
Notes
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INTRODUCTION OF THE ENTIRE FORKLIFT
USER MANUAL 18
EPS14Pi
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TARGHETTE NOMINALI E SEGNALI
TARGHETTA NOMINALE DELL’INTERO CARRELLO ELEVATORE
CARRELLI PER IMPILAGGIO DI PALLET
Production Address: No.1, BYD Road, Zhenjiang Industrial Zone, Shaoguan, Guangdong
(1) The nameplate is on the left of the forklift.
(2) Please check whether the information of the nameplate is con-sistent with the fork you
order after you finish.
(1) Please check the nameplate and identify its property because the configuration of each
forklift is different.
(2) When handling the material, the weight of the material should not exceed the rated lifting
weight. Please check and confirm.
NAMEPLATE OF THE BATTERY
Operang
Condions
Iron-Phosphate Battery
Ambient Temperature
Relave Humidity
Cell Model
Nominal Capacity
Nominal Voltage
Operang Voltage
Rated Operang Current
Made in China
Weight
Basic
Performance
Caution: Before operation, you must be familiar with specific requirement
for output configuration by referring to the instruction manual.
Serial No.
Model
Notes
(1) The nameplate of the battery is posted on the battery box.
(2) Please check whether information of the nameplate is consistent with the ordered forklift
after you confirm receipt.
WEIGHT OF
BATTERY (MAX.)
MODEL
NUMBER
MANUFACTURING
RATED LIFT WEIGHT
MAX. LIFT WEIGHT
WEIGHT WITH NO
LOAD
WEIGHT(BATTER-
Y EXCLUDED)
RATED VOLTAGE
RATED CAPACITY
PESO DELLA
BATTERIA (MIN.)
BYD(SHAOGUAN)CO.,LTD.
Notes
Caution
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INTRODUCTION OF THE ENTIRE FORKLIFT
USER MANUAL 20
EPS14Pi
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If you want to raise the lift height of the material, you should decrease its weight.
EPS14Pi
Q (kg)
H (mm) C=600 (mm)
2800
3300
3800
4300
4800
550 750 1000 1200 1400
Notes
(1) The configuration of the forklift varies with the customer's order. Please check the load
diagram before using the forklift and confirm its carrying capacity.
(2) The parameters on the load diagram correspond to compact and uniform cargo. The
parameters cannot exceed the load limit. Otherwise, it will affect the stability of the
forklift and the intensity of the associated parts.
OTHER SIGNS
Please pay attention to checking notes or warning signs posted around the track.
OPERATION
This chapter will describe how to operate BYD electric forklifts.
LOAD DIAGRAM
When the forklift increases its lift height , its load capacity decreases instead. According to
the load diagram, the lift height corresponds to the rated lift capacity. It is supposed that the
lift height of a material is 4300 mm and then we can get the follows:
(1) A horizontal line drawn at the lift height of 4300mm will intersect the load diagram at
one point.
(2) A vertical line is made at the point and intersects with the x-axis at the another point. It
is known that the rated lift weight at this height is 750 kg.
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OPERATION
USER MANUAL 22
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23 OM-EPS14Pi2019001-EN
START AND CONTROL
IGNITION SWITCH
Insert the key into the ignition switch and rotate it clockwise to the “start” gear. When the
forklift starts, the key will automatically return to the “on” gear.
When the forklift is powered on for a period of time, the forklift automatically powers off; at this
time, rotate the key to “start” gear again and continue to operate.
Rotate it counterclockwise to the “off˜ gear and pull it out, then stop operating the forklift.
Note
Turn on the emergency stop button and then start the forklift.
EMERGENCY STOP BUTTON
The forklift powers off when pressing the emergency stop button.
The power supply will restart when turning up the emergency stop button.
Guardrail and pedal
Guardrail
Before operating the forklift, open the guardrail
to protect the operator when turning.
PEDAL
Open the pedal downwards and then
use it.
Note
If the guardrails and pedals are not opened, the running speed of a forklift will be limited. When
the pedal safety switch and guardrail safety switch are triggered synchronously, the running
speed will exceed 6km/h. When any of both switches is disconnected, the running speed will
be less than 6km/h.
CONTROL HANDLE
4
5
6
12 387
4
5
6
NO. PART NAME NO. PART NAME NO. PART NAME
1BUTTON FOR LOWERING REAR
FORKLIFT BODY 4ANTI-COLLISION SWITCH 7BUTTON FOR LOWERING FORK
2BUTTON FOR LIFTING REAR
FORKLIFT BODY 5DRIVING SWITCH 8BUTTON FOR LIFTING FORK
3HORN BUTTON 6LOW-SPEED SWITCH

OPERATION
USER MANUAL 24
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DRIVING, STEERING AND BARKING
A1
A2
A3
2. STEERING
Swing the control handle to the right or left so as to control steering when driving.
3. BARKING
The brake will be applied when the control handle is placed in areas A1and A3. Release
the acceleration button B and then the brake will be applied. When the speed of the forklift is 0,
the forklift will brake immediately.
A1
A2
A3
B
LOW-SPEED SWITCH
Press the button below the control handle to start the low-speed mode.
1. DRIVING
Place the control handle in area A2.
Turn the driving button forward or backward to realize driving forward or backward.
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OPERATION
USER MANUAL 26
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LOWER AND LIFT THE PALLET FORK
Press the button for lifting fork, and then the fork will rise. Instead, the fork will be lowered down.
When the fork rises to the top and triggers the switch, it will not continue lifting. When the lift
height of the mast exceeds h1 (300mm, adjustable) , the speed limit switch will be triggered,
the fork cannot be lifted during driving and the running speed will be less than V (set as 3km/h,
adjustable).
When the height of the mast is between 0 and h1, the fork can be lifted during driving.
LIFT AND LOWER DOWN THE REAR FORKLIFT BODY
Press the button for lifting rear forklift body, and then the fork will be lifted.
Press the button for lowering down rear forklift body, and then the fork will be lowered down.
If any two operations (mast is lowered down and lifted or the rear forklift body is lowered
down and lifted) are operated at the same time, report the fault and forbidding using the oil
pump function.
PERFORM SYNCHRONOUS OPERATION OF STACKING AND
TRANSPORTING
According to the synchronous operation schematic diagram of stacking and transportation,
the rated load Q (Unit: Kg) of the forklift is defined.
A= Stacking (Unload or fork cargo): When lifting (forward leg) , pay attention to
the rated load depending on the lifting height.
B= Transportation: When the forward leg is lifted (the mast is lifted ), the
maximum rated load value for level service is 1400Kg.
C=
Synchronous operation: Total maximum rated load under high lift operation (the
mast is lifted) is ZZZKg. The maximum rated load when lifting (mast is lifted) and
lowering (the forward leg is lifted) is 1400Kg in all.
Press the button to make the horn honk.
ZZZ


When performing stacking operation, low lift (forward leg is lifted) can be performed to lift the
cargo at a lifting height of 2800mm for storage. To achieve a lifting height of 2800mm, low lift
(forward leg is lifted) must be lowered down.
Don't transport cargo when another cargo (>500mm) carried is lifted. Synchronous operation
is excluded.
Under the synchronous operation, the maximum lift height is 2800mm.
HORN
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USER MANUAL 28 29
ANTI-COLLISION SWITCH
The forklift will move a short distance automatically once the anti-collision switch is
bumped. It will not stop until the anti-collision switch is not bumped.
OPERATING INSTRUMENT
INSTRUMENT (TYPE A)
NO. NAME DESCRIPTION
1ALARM INDICATOR LAMP THE ALARM LAMP WILL LIGHT WHEN THE BATTERY POWER IS LOW OR THE
FORKLIFT IS FAULTY.
2MAINTENANCE ICON THE ICON WILL APPEAR WHEN THE FORKLIFT IS FAULTY.
3LOW-SPEED ICON THE ICON WILL APPEAR WHEN THE LOW-SPEED BUTTON IS PRESSED.
4TIMER ICON THE ICON WILL APPEAR WHEN THE FORKLIFT STARTS NORMALLY.
5INFORMATION ON TIME AND FAULT
CODE
WHEN THE FORKLIFT STARTS NORMALLY, THE TIME WORKED WILL BE INDICATED.
IF A FAULT APPEARS AFTER THE FORKLIFT STARTS, THE FAULT CODE WILL BE INDICATED.
6BATTERY STATE THE BATTERY LEVEL IS DISPLAYED AS 10 BARS, AND EACH BAR REPRESENTS 10% OF
THE BATTERY LEVEL. THE NUMBER OF BARS DISPLAYED BY THE BATTERY LEVEL
VARIES WITH THE ACTUAL BATTERY LEVEL OF THE FORKLIFT.
4
1
2
3
5
6
OPERATION EPS14Pi
There are a display screen and an indicator on the instrument. The display screen shows
information such as power, service tips, low speed tips, service time and fault code. The indicator
is used to show inefficient power and maintenance.
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USER MANUAL 30 31
INSTRUMENT（TYPE B）
There are a display screen and an instrument aperture on the instrument (Type B). The display
screen shows information such as power, service time and fault code. When a controller is faulty,
the instrument aperture will be shown as red, and the interface displays the current fault code.
1ALARM INDICATOR WHEN THE BATTERY POWER IS LOW OR THE FORKLIFT IS
FAULTY,THE INSTRUMENT APERTURE WILL BE SHOWN AS RED,
AND THE INTERFACE DISPLAYS THE CURRENT FAULT CODE.
2SPEED INDICATOR IT WILL DISPLAY CURRENT RUNNING SPEED WHEN THE
FORKLIFT STARTS NORMALLY.
3WORKING TIME INDICATOR IT WILL DISPLAY TIME WORKED WHEN THE FORKLIFT STARTS
NORMALLY.
4BATTERY STATE THE BATTERY POWER IS SHOWN AS PERCENTAGE.
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OPERATION EPS14Pi
NO. NAME DESCRIPTION
TRANSPORTING GOODS
LOADING
1. GOODS ON THE GROUND
(1) Drive the car carefully towards the position where goods are placed, and start the brake.
(2) Put the fork on the ground.
(3) Insert the fork exactly into the bottom of the goods.
(4) Lift the fork.
(5) Pay attention to the road condition and pedestrians when driving and keep an ap-
propriate forklift speed. Send goods to an assigned place.
2. ELEVATED GOOD
(1) Move the forklift towards the goods-storing position carefully and start braking.
(2) Keep mast vertical and lift the fork to the bottom of goods.
(3) Insert the fork into the bottom of goods perfectly.
(4) Continue to lift the fork and take out goods completely.
(5) Drive backwards carefully and slowly and takes goods completely out of the stacking
area.
(6) Lower the fork to a certain height.
(7) Pay attention to the road conditions and pedestrians in the process of transportation,
and maintain an appropriate speed. Then send goods to a assigned place.
(1) Keep an appropriate speed when approaching to goods in order to avoid collision.
(2) Do not stay below the lifting goods.
When loading goods, the shipper s72hall be responsible for fastening goods safely,
ensuring that goods are compact, the center of gravity is in the center of goods.
Danger
Caution
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USER MANUAL 3233OM-EPS14Pi2019001-EN
OPERATIONEPS14Pi
(1) Do not make goods lean to one side when driving with loads.
(2) Keep goods packed by the fork at an appropriate height.
(3) Do not try to lift the fork when driving so as to avoid the fork imbalanced.
(4) When the stack of goods is too high, the sight will be affected. Unless uphill, be sure to
look back when driving backward.
(1) The fork must be driven forward when the goods are carried uphill on the slope. When
the goods are carried downhill, the fork should be driven backward. Keep a low speed
when driving.
(2) Do not cross the slope or turn around on the slope.
If the view is poor, please arrange a guide to guide the driving.
UNLOAD
(1) Drive the forklift carefully to the stock position and approach to it by braking and
slowing down.
(2) Lift the fork to an appropriate height.
(3) Remove the fork from the bottom of the goods carefully and slowly.
(4) Keep mast vertical and lower the fork to an appropriate position slowly so that goods
can be separate from the fork completely.
(5) Remove the fork from the bottom of the goods carefully and slowly.
(6) leave and continue the next operation.
LEAVE
(1) Unload the goods and lower down the forklift.
(2) Turn the key counterclockwise to OFF and remove it.
(3) Press the emergency stop switch.
(4) Leave.
DRIVING BATTERY
CHARGE
Open the back plate of the battery cover. Then open the charging port, connect the
charging connector and charge in accordance with the charger instruction.
GB PORT REM PORT (OPTIONAL)
Notes
(1) When the forklift is in a prohibited state, stop charging before it can be used.
(2) Since ambient temperature affects the charging time, it is recommended to charge at
room temperature.
Warning
Caution

OPERATION
USER MANUAL 34
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35
TRANSPORTATION AND STORAGE
This chapter will describe how to transport and store forklifts.
LOADING, TRANSPORTING AND UNLOADING
FORKLIFTS
LIFT FORKLIFTS
(1) Lift the fork to the highest position.
(2) Lift by hooking the lifting port of the upper mast.
Ensure no one stays around the working area of the crane when lifting.
Use Lift equipment with sufficient load capacity when lifting forklifts.
SELF-LOADING
Drive the forklifts onto the transport truck at a low speed.
Warning
Danger
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TRANSPORTATION AND STORAGE
USER MANUAL 36
EPS14Pi
37
Caution
(1) Appoint an administrator to supervise.
(2) Check whether the ground is hard enough so as to prevent the ground from sinking when
loading forklifts.
(3) Use a solid block to fix the transport truck.
(4) Test the strength and stability of the ramp everywhere during loading and unloading.
TRANSPORTING AND UNLOADING
(1) Transport forklifts with trucks or flat trucks.
(2) The procedures of unloading by lifting is consistent with those of loading.
(3) Remove forklifts slowly from transport trucks. Other requirements are same as those of
loading forklifts.
STORAGE AND RESTARTING
PROCEDURES OF STORAGE
Clear all dusts on the parts of forklifts and operate as follows.
(1) Check whether there are oil leaks, water leaks, or abnormal parts. If any, please repair
first.
(2) Carry out complete lifting and lowering operation for several times.
(3) Lower down the fork.
(4) Apply a thin coat or grease to all unpainted parts.
(5) Check the level of hydraulic oil. If necessary, add it.
(6) Lubricate all components completely.
(7) Pull out the key and ensure the electrical appliances in a rest state. Press the
emergency stop switch, and make sure the battery power is controlled around 50%. Do
not place with feed or full power for a long time.
(8) Operate the vehicle monthly.
PROCEDURES OF RESTARTING
Clear all dusts on the parts of forklifts and operate as follows.
(1) Lubricate all components completely.
(2) Lift and lower forks, forward and backward tilting masts for several times. If fitted with
an accessory, operate it several times.
(3) Check the charging of battery.
(4) Check hydraulic and replace it if necessary.
For the first use after long-term storage, the forklift must be checked and tested before
it can be used.
Caution
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TRANSPORTATION AND STORAGE
USER MANUAL 38
EPS14Pi
39
MAINTENANCE OF VEHICLES
This chapter will describe how to maintain vehicles.
DAILY MAINTENANCE
TIME AND ITEMS
Daily items are inspected daily (or every 8 hours and weekly (or every 40 hours, whichever
comes first. For example, if the working hours are less than 8 hours per day, the forklift shall
be inspected daily. If the working hours are more than 8 hours per day, the forklift shall be
inspected every 8 hours.
The list of items to be checked are as follows:
1
2
3
4
5
6
7
8
9ELECTRICAL CONNECTION
TERMINAL AND FUSE
10 CLEAN
11
Inspect before each operation.
Review the last failure before routine inspection.
NO. ITEMS 1 DAY 1 WEEK
8HOURS 40 HOURS
SHAPE
WHEELS
MASK
HYDRAULIC DEVICE
INSTRUMENT
WARNING APPARATUS
BRAKE
DRIVING, STEERING AND OPERATING
CLEAN
OTHER ABNORMALITIES
CHECK
CLEAN AND TIGHTEN CLEAN AND TIGHTEN
CHECK
CHECK
CHECK
CHECK
CHECK
CHECK
CHECK
CHECK
CHECK
Caution
Note
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