Still EXD 18 User manual

Original instructions
Double pallet stacker
EXD-18
0285 0286 0294 0295
1160 801 15 51 EN - 09/2019

Preface
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Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
Copyrightandpropertyrights ............................................ 3
EC declaration of conformity............................................. 4
Identification label .................................................... 5
Rules for the operating company of industrial trucks ........................... 5
Proper usage ....................................................... 7
Description of use and climatic conditions ................................... 7
Unauthorised use ..................................................... 8
Explanation of symbols used ............................................ 8
Disposing of components and batteries ..................................... 8
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissibleconsumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalues ................................................ 14
Vibration characteristics for vibrations to which the body is exposed . . . ............ 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspection of the truck ..................................... 17
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Table of contents
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3Overviews
Overview .......................................................... 20
Overview ......................................................... 20
Control and display components ......................................... 21
Tiller ............................................................. 21
Digicode (optional) .................................................. 22
Batterychargingindicator .............................................. 24
Markings .......................................................... 26
Locationofmarkings ................................................. 26
Serialnumber ...................................................... 27
4Use
Technical description ................................................. 30
List of checks prior to start-up ........................................... 32
Checks and actions prior to commissioning ................................. 33
Start-up ........................................................... 33
Checkingthebrake .................................................. 34
Checkemergencyshutdown ........................................... 34
Checkingtheanti-crushsafetydevice ..................................... 35
Checkingthehorn ................................................... 36
Truck operating instructions ............................................ 37
Driving ............................................................ 39
Driving safety instructions .............................................. 39
Driving ............................................................ 40
Optispeed ......................................................... 41
Braking ........................................................... 42
Parkingbrake ...................................................... 42
Creep Speed function ................................................ 43
Standby(optional) ................................................... 43
Driving on upward and downward slopes .................................. 44
Operating the FleetManager™ option ..................................... 45
Description of the FleetManager option .................................... 45
Commissioning a truck equipped with the FleetManager™ option ................ 46
FleetManager™ option: Colour code for the LEDs ........................... 47
Disconnecting a truck equipped with the FleetManager™ option ................. 49
Transporting loads ................................................... 51
Loadhandlingsafetyrules ............................................. 51
Grabbing a loading unit ............................................... 5
1
Transportingpalletsorothercontainers ................................... 52
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Table of contents
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Liftcontrolelements ................................................. 53
Reading the capacity label ............................................. 55
Load handling ...................................................... 56
Handling two stacked pallets ........................................... 60
OptionAutolift ...................................................... 62
Cold store usage (optional) ............................................. 65
Stopping the truck ................................................... 67
Handling the battery .................................................. 68
Batterytype ........................................................ 68
Orderpicking ....................................................... 68
Opening/closingthebatterycover ........................................ 69
Battery charging using an externalcharger ................................. 71
On-board charger ................................................... 73
Using the on-board charger ............................................ 74
Adjusting the on-board charger .......................................... 76
Replacingtheverticalaccessbattery ..................................... 77
ReplacingaverticalaccessbatterywiththeAutoliftoption ...................... 78
Replacing the side accessbattery ....................................... 79
Handling the truck in an emergency ...................................... 83
Emergency mast lowering ............................................. 83
Towingthetruck ..................................................... 84
Handling the truck in specific situations .................................... 86
Slingingthetruck .................................................... 86
Hoistingthetruck .................................................... 87
Transportingthetruck ................................................ 88
Transportingthetruckinthelift .......................................... 88
Driving on loading bridges ............................................. 88
5 Maintenance
General maintenance information ........................................ 90
General ........................................................... 90
Servicing and maintenance personnel training and qualification . ................. 91
Battery maintenance staff .............................................. 91
Maintenance operations that do not require special training ..................... 91
Ordering spare partsandconsumables .................................... 91
Safety guidelines for maintenance ....................................... 92
Servicing and maintenance measures .................................... 92
Workingontheel
ectrical equipment ...................................... 92
Safetydevices ..................................................... 92
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Recommended lubricants ............................................. 93
Technical data for inspection and maintenance .............................. 94
Access to the technical compartment ..................................... 95
Accessing the reducer and the brake ..................................... 97
Maintenance plan as required .......................................... 98
1000-hour/annual maintenance plan ..................................... 98
3000-hour maintenance plan ........................................... 99
Chassis, bodywork and fittings ..........................................100
Cleaning the truck ...................................................100
General information on battery maintenance ...............................101
Checktheconditionoftheforks .........................................102
Steering and wheels ..................................................103
Servicingthewheelsandrollers .........................................103
Stabiliser maintenance ...............................................104
Regular maintenance of thetransmissiongear ..............................105
Electrical equipment .................................................106
Servicingtheelectricalsystem ..........................................106
Fuses ........................................................... . 106
Checkingthebatteryacidlevelandelectrolytedensity ........................107
Checkingtheconditionofcables,terminalsandbatteryconnector ................108
Servicing the pump motor .............................................108
Service the on-board charger . ..........................................108
Cleaning the sensors for the Autolift option .................................109
Hydraulic systems ...................................................11
0
Checkingthehydraulicsystemforleaks ...................................110
Checkingtheoillevelandsealingofthehydraulicsystem ......................110
Draining the hydraulicsystem ...........................................111
Lift mast ...........................................................113
Liftingdevice .......................................................113
Servicing the lift mast .................................................113
Commissioning and storage ............................................115
Storageoftruck .....................................................115
Permanent Putting OutofCommission(Destruction) .........................116
6 Technical specifications
EXD18 datasheet ....................................................118
Mast types ........................................................123
VI 1160 801 15 51 EN - 09/2019

1
Introduction

1Introduction
Your industrial truck
Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted with state-of-the-
art technology. Following these operating
instructions will allow the truck to be handled
safely. By complying with the specifications in
these operating instructions, the functionality
and the approved features of the truck will be
retained.
Get to know the technology, understand it
and use it safely - these operating instructions
provide the necessary information and help to
avoid accidents and to keep the truck ready for
operation beyond the warranty period.
Therefore:
– Before commissioning the truck, read
the operating instructions and follow the
instructions.
– Always follow all of the safety information
contained in the operating instructions and
on the truck.
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