Utility Solutions BLUE STRIPE Hot Stick Assembly instructions
Phone (828)323-8914
Web www.utilitysolutionsinc.com
101 33rd Street Drive SE · Hickory, NC 28602
B-01953 (12-10-20)
TAKE-APART Telescopic Repair Guide
Copyright © 2020 Utility Solutions, Inc.
1 of 2
Item#
USTS-TA-012 USTS-TA-010 USTS-TA-008
Button Kit USTS-TA-0XX-BUTTON-KIT (includes Spring, Button, and Spring Caps for every section for an entire stick)
Section# #7 #6 #5 #4 #3 #2 #1
Button
Spring
Spring Caps
Drive Pins (Roll Pins1)
Button Kit (Spring, Spring Caps, Button,
Drive Pins or Roll Pins) P-00619 P-00618 P-00617 P-00616 P-00615 P-00611
Plug
Plug Assembly (Plug, Spring, Button,
Spring Caps, Drive Pins or Roll Pins) P-00629 P-00628 P-00627 P-00626 P-00625 P-006241
Inside Fiberglass Section 2
P-01136 P-01135 P-01134 P-01133 P-01132 P-01131
Outside Fiberglass Section with END
CAP 3
P-01147 P-01146 P-01145 B-00105
Outside Fiberglass Section with RUBBER
BOOT 3
P-01150 P-01149 P-01148
Screws for End Caps
B-01825
USTS HOT STICK BLANK
REPLACEMENT LABEL
End Cap (includes Screws)
P-00162 P-00161 P-00160
Screws & Washers for Boots
Rubber Boot
P-00227 P-00226 P-00225
1Section #1 uses Roll Pins
2All TAKE-APART Fiberglass Sections come complete and fully assembled with buttons and plugs.
3Outside Sections include a new end component, fasteners and hot stick label.
BLUE STRIPE® Hot Stick Repair Guide
TAKE-APART BUCKET OPERABLE TELESCOPIC
#7 #6 #5 #4 #3 #2 #1
Phone (828)323-8914
Web www.utilitysolutionsinc.com
101 33rd Street Drive SE · Hickory, NC 28602
B-01953 (12-10-20)
TAKE-APART Telescopic Repair Guide
Copyright © 2020 Utility Solutions, Inc.
2 of 2
SECTION # # Pins /
Screws
MAX # HOLES IN
FIBERGLASS PLACEMENT
#1 (Roll Pin) 3 3 180 º Apart
#2 2 4 180 º Apart
#3 2 4 180 º Apart
#4 2 6 180 º Apart
#5 2 6 180 º Apart
#6 2 6 180 º Apart
#7 2 8 180 º Apart
BLUE STRIPE® Hot Stick Repair Guide
TAKE-APART BUCKET OPERABLE TELESCOPIC
PLUG ASSEMBLIES:
Plug Assemblies for sections #2 and higher are held in place with 3/16” x 3/8” Stainless Steel, Beveled and Grooved Drive
Pins. Section #1 Plug and Tiplock Assemblies use a 1/8” x 3/8” Stainless Steel Roll Pin.
REMOVE - Carefully drive each pin out using a drift/punch that is SMALLER than the pin.
INSTALL
1. Insert the assembly (complete with springs, caps, and button) and align the button horizontally in the button hole with
2. Determine best hole location:
a.
b.
c. should intersect an open cavity in the plug assembly
d.
3.
assembly.
4.
5. Repeat Steps #2-4, see chart below. Verify the plug is solid, the buttons work smoothly without binding and the pins
END CAPS / RUBBER BOOTS:
End Caps are held in place with 10-24 x 1/2” Stainless Steel, Round Head Phillips Screws. Rubber Boots are
held in place with two 10-24 x 1 1/8” Stainless Steel, Round Head Phillips Screws and two washers.
REMOVE - Loosen the fasteners with a #2 Phillips Head Screwdriver.
INSTALL - Only reuse screw holes when End Caps are NOT being replaced. Holes should be smooth, round,
1.
cavities of the end cap.
2. Determine best hole locations:
• END CAP
• RUBBER BOOT (see pic):should be 3/4” up from the molded seam of the Boot
•
• should intersect an open cavity in the end cap
•
3.
4. Install the fastener (include washer for Rubber Boot) with a #2 Phillips Head Screwdriver.
5. Repeat Steps #2-4, see chart below.
Use #15 Drill Bit
Use #25 Drill Bit
Roll Pins use a 1/8” Drill Bit
SURFACE MAINTENANCE:
1. Carefully remove surface dirt and contaminants while maintaining the original protective
pH balanced (non-acid, non-alkali) cleaner.
2. Thoroughly wax the stick using our BLUE STRIPE® Hot Stick Wax (USTS-WAX) or
3. Best practices include applying generous amounts of silicone protectant to each stick
reusable BLUE STRIPE® Cloth (USTS-SILCLOTH).
END CAP
DRIVE PIN
seam
RUBBER BOOT
