CAME DFWN1500 User manual

Sensitive safety-edge
DFWN1500 / 1700 / 2000 / 2500
INSTALLATION MANUAL
EN
E
n
g
l
i
sh
FA00129-EN

L
190
46
101
RV118I
RV118A
TMFW
TMF6W
RV117H
p.
2
2- Manual code
FA 0 012 9 - EN
FA00129-EN v.
2
2- 05/2016 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
IMPORTANT SAFETY INSTRUCTIONS WHEN INSTALLING
WARNING! IMPROPER INSTALLATION MAY RESULT IN SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS
THIS MANUAL IS EXCLUSIVELY INTENDED FOR PROFESSIONAL, SKILLED STAFF
LEGEND
Parts to read carefully.
⚠Parts about safety.
☞What to tell users.
REFERENCE REGULATIONS
The product complies to the reference regulations in effect.
DESCRIPTION
This product is designed and built by C ame S.p. A . in conformity with current safet y standards, and is P R & S n.04.363 cer tified
for vertical and horizontal applications.
The sensitive safety-edge consists of an aluminum support rail and a rubber edge and two rubber end caps. The rubber
edge houses two joined and jointed lever mechanism and one ø 1.3 mm steel cable.
Intended use
The sensitive safety-edge is made for preventing crushing or entrapment by gates. Detection happens along the entire
length of the edge, including the end caps.
Anyinstallation and/or use other than that specified in this manual is forbidden.
⚠Thismanual is only intended for qualified technical staff or other persons trained in its installation.
Technical data
Type DFWN DFI
Protection rating (IP) 54 (fitted vertically)
44 (fitted horizontally) 56
Power supply (V) - 12-24 AC / DC
Fuse (mA) - 630
Operating temperature (°C) -20 ÷ +55 -20 ÷ +55
Apparatus class II II
Materials
CCA 48SHA heat-resistant rubber edge
SEBS 60SHA heat-resistant rubber end caps
POM jointed levers
Steel cable
Self-extinguishing
insulating tech-polymer
casing
Dimensions (mm)
DFWN1500 DFWN1700 DFWN2000 DFWN2500 DFWN
(RV117H+RV118I+TMFW)
DFW
N
(RV117H+RV118A+TMF6W)
1500 1700 2000 2500 4,000 max 6,000 max

DFWN
󱱕
DBCT
DBS01/02
󱱗
DFI
󱱘
󱱘
RIOEDG01
RIOEDG01
RIOCTL01
DFWN
DFWN
DFWN
DFWN
󱱕
󱱖
p.
3
3- Manual code
FA 0 012 9 - EN
FA00129-EN v.
2
2- 05/2016 - © Came S.p.A. - The contents of this manual may be changed at any time without prior notice.
Standard installation
Connection Cable type Cable section
AC - NC
FROR CEI 20-22
CEI EN 50267-2-1
2 X 0.5 mm2
BC - NO - NC 3 X 0.5 mm2
CC - NC Power supply 12-24 V
4 X 0.5 mm2
DC - NC (Resistive 8.2 KOhm) 2 X 0.5 mm2
Main components
1. Rubber caps
2. Rubber edge
3. Steel cable
4. Cable clamping mechanism
5. Aluminum rail
6. Fastening bracket
7. Micro-switch housing mechanism
8. Micro
9. Electrical connection clamp
10. UNI6954 Ø 2.9x13 screws
11. UNI6954 Ø 3.9x13 screws
12. Fastening clamp

LP
LG
12
140
L N
L N
CAME
LN
LN - 30
30
3
150
4
5
ⒷⒶ
p.
4
4- Manual code
FA 0 012 9 - EN
FA00129-EN v.
2
2- 05/2016 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
INSTALLATION
⚠Before installing, check that the sensitive safety-edge is to be fastened onto a suitable surface.
Setting up the sensitive safety-edge.
For non standard length sensitive safety-edges, establish the LN or nominal length of the area you with to protect.
Warning! With vertical fittings, reduce the LN by 30 to the edge from scraping the ground.
Use a Ø 3-mm bt to drill the rail on either side for fitting the end caps .
Fit marked end of the cable-clamping mechanism into the rail and fasten it using the two UNI6955 Ø 3.9x13 screws .
Cut the rubber edge LG = LN - 285 mm .
⚠Products DFWN1500/1700/2000/2500 have a narrowing on the aluminum rail Ⓐ. When assembling, mark the
aluminum rail 140 mm from the end. Use channellock pliers Ⓑ.
Cutthe aluminum rail at the opposite end of the point marked LP = LN - 40 mm .

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12
13
14
17
15 16
p.
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5- Manual code
FA 0 012 9 - EN
FA00129-EN v.
2
2- 05/2016 - © Came S.p.A. - The contents of this manual may be changed at any time without prior notice.
Fit the rubber edge into the aluminum rail until it stops against the mechanism .
Fit the steel cable into the rubber edge's upper hole .
Release the lever of the micro-switch housing mechanism by gently pressing down , fit the mechanism into the rail and
fasten it using the two UNI6955 Ø 3.9x13 screws .
Fit the steel cable into the clamp hole 11 and fit the clamp into the lever12.
Tighten the cable by turning the grub screw in the clamp. 13Cut the excess cable14.
Fit the end cap on the side of the cable clamping mechanism 15 and fasten it using the UNI 6954 ø 3.9 x 13 bolts and washers16.
When fitting vertically, to prevent moisture build-up inside the sensitive safety-edge, use a Ø 4 mm bit to drill the marked
holes on the end cap, before actually fitting it17.

2
135
4
Ø 2,5
6
7
1
2
3
4
10
11
20 mm
8
9
p.
6
6- Manual code
FA 0 012 9 - EN
FA00129-EN v.
2
2- 05/2016 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
Fastening the sensitive safety-edge
Set up a Ø 10-mm corrugated connection tube .
Place the braces at equal distances from the center, mark and drill the fastening holes . Fasten the braces using Ø 4-mm
dowels and screws .
If necessary (for example, with metal structures), use washer head self tapping Ø 3.9-mm screws.
Drill the back of the aluminum rail and set up the passing of the electrical cable . Items: DFWN1500/1700/2000/2500
already have pre-drilled holes.
Use a probe to help the cable along the rail .
Place the sensitive-safety edge onto the braces (with the micro-switch holding mechanism facing up), drill on either side of
the rail using a Ø 2.5 mm bit and fasten it using the UNI 6954 Ø 2.9x13 screws. .
Make the electrical connections depending on the type of system (see electrical connections).
Adjust the tautness of the cable by turning the grub-screw on the micro-switch housing mechanism and check whether
the micro-switch is works correctly: it should activate after maximum 20 mm of deformation .
PROPER OPERATION:
- initial position ;
- micro-switch activation point (20 mm from the initial position), response time = 0.2 seconds ;
- maximum crushing position = 45 mm from the initial position ;
- initial position restoring time = 2 seconds .
Fasten the mechanism using a screw .
Fit the end cap and fasten it using UNI6954 Ø 3.9x13 screws and washers11.

2C1
NCNC
DFWN
24V 0V NCNOC12V
NC
NOC
2C1 10 11
1
212
2
1
DFWN
DFI
NCNOC
NCNOC
2
1
IN1 IN2
DFWN RIOEDG01 RIOCTL01
NCN
C
DBCT
DFWN
DBS01/02
p.
7
7- Manual code
FA 0 012 9 - EN
FA00129-EN v.
2
2- 05/2016 - © Came S.p.A. - The contents of this manual may be changed at any time without prior notice.
Connecting to the RIOEDG01 wireless module Connecting to the DBCT outboard transmitter module
Connecting to the control panel Connecting to the control panel and DFI control board
ELECTRICAL CONNECTIONS
⚠Lay the corrugated tubes needed for making the connections.

CAME S.p.A.
Via Martiri Della Libertà, 15
31030 Dosson di Casier - Treviso - Italy
tel. [phone] - fax. [phone]
Manual
F A 0 012 9 - E N
FA00129-EN v. 3 - 10/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.
DISMANTLING AND DISPOSAL
Always make sure you comply with local laws before dismantling and disposing of the product. The packaging materials
(cardboard, plastic, and so on) should be disposed of as solid household waste, and simply separated from other waste for
recycling.
Whereas other components (control boards, batteries, transmitters, and so on) may contain hazardous pollutants. These must
therefore be disposed of by authorized, certified professional services.
DO NOT DISPOSE OF IN NATURE!
TROUBLESHOOTING
Problem Possible cause Checks and fixes
The edge does not activate A cable is damaged Call for technical assistance (the operator must not be
used in the meantime)
The sensitive safety-edge
activates late
The micro-switch is mis-
calibrated Call assistance
The operator does not
shut.
The edge is engaged
A cable is damaged
Check that no objects are resting against the edge or that
it is not deformed (call for assistance).
MAINTENANCE
☞Before any maintenance jobs, cut off the mains power, to prevent possible hazards from unwanted movements by the
operator.
☞The sensitive safety-edge does not need special maintenances, but periodical twice yearly checks are recommended,
as concerns the state of the rubber edge and to check how the device is performing.
You need to clean the device using a vacuum cleaner or a moist cloth. Do not use solvents or detergents.
⚠Any modifications to this safety device may result in hazards.