Fayat BOMAG BW 124 PDH-5 Instructions for use

BW 124 PDH-5
Single drum roller
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 586 85 1001>
© 01/2019008 202 90 EN

terminals, tank trucks and other facilities and equipment.
plants, transport and storage operations such as pipelines, marine
For more information go to www.P65Warnings.ca.gov/petroleum.
These exposures can occur in and around oil fields, refineries, chemical
WARNING: Crude oil, gasoline, diesel fuel and other petroleum
products can expose you to chemicals including toluene and benzene,
which are known to the State of California to cause cancer and birth
defects or other reproductive harm.
WARNING: Breathing diesel engine exhaust exposes you to chemicals
known to the State of California to cause cancer and birth defects or other
reproductive harm.
Always start and operate the engine in a well-ventilated area.
If in an enclosed area, vent the exhaust to the outside.
Do not modify or tamper with the exhaust system.
Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.
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Table of contents
1 Introduction............................................................................................ 9
1.1 Foreword....................................................................................... 10
1.2 Machine type plate and engine type plate................................. 12
2 Technical data...................................................................................... 13
2.1 Noise and vibration data.............................................................. 16
2.1.1 Noise data................................................................................... 17
2.1.2 Vibration data.............................................................................. 17
3 Concerning your safety...................................................................... 19
3.1 Basic prerequisites...................................................................... 20
3.1.1 General........................................................................................ 20
3.1.2 Explanation of signal words used:............................................... 21
3.1.3 Personal protective equipment.................................................... 22
3.1.4 Intended use................................................................................ 23
3.1.5 Improper use............................................................................... 23
3.2 Definition of responsible persons.............................................. 25
3.2.1 Operating company..................................................................... 25
3.2.2 Expert / qualified person.............................................................. 25
3.2.3 Driver / operator.......................................................................... 26
3.3 Fundamentals for safe operation................................................ 27
3.3.1 Remaining dangers, remaining risks........................................... 27
3.3.2 Regular safety inspections.......................................................... 27
3.3.3 Modifications and alterations to the machine.............................. 27
3.3.4 Damage, defects, misuse of safety devices................................ 28
3.3.5 Roll Over Protective Structure (ROPS)....................................... 28
3.4 Handling fuels and lubricants..................................................... 30
3.4.1 Preliminary remarks.................................................................... 30
3.4.2 Safety regulations and environmental protection regulations for
handling diesel fuel...................................................................... 31
3.4.3 Safety regulations and environmental protection regulations for
handling oil.................................................................................. 33
3.4.4 Safety regulations and environmental protection regulations for
handling hydraulic oil................................................................... 35
3.4.5 Safety regulations and environmental protection regulations for
handling coolants........................................................................ 37
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3.4.6 Safety regulations and environmental protection regulations for
handling battery acid................................................................... 39
3.5 Load/transport the machine........................................................ 41
3.6 Starting up the machine.............................................................. 43
3.6.1 Prior to start-up............................................................................ 43
3.6.2 Starting the engine...................................................................... 44
3.6.3 Starting the engine with jump leads............................................ 44
3.7 Driving the machine; working operation.................................... 46
3.7.1 Driving the machine..................................................................... 46
3.7.2 Driving up and down slopes........................................................ 47
3.7.3 Cross slope................................................................................. 47
3.7.4 Working with vibration................................................................. 48
3.7.5 Parking the machine.................................................................... 48
3.8 Refuelling...................................................................................... 49
3.9 Regeneration of exhaust gas aftertreatment system................ 50
3.10 Emergency procedures............................................................. 51
3.10.1 Actuating the emergency stop switch........................................ 51
3.10.2 Disconnecting the battery.......................................................... 51
3.10.3 Towing the machine................................................................... 51
3.11 Maintenance work...................................................................... 53
3.11.1 Preliminary remarks................................................................... 53
3.11.2 Working on hydraulic lines......................................................... 53
3.11.3 Working on the engine............................................................... 54
3.11.4 Maintenance work on electric components and battery............ 55
3.11.5 Working on wheels and tyres..................................................... 55
3.11.6 Cleaning work............................................................................ 56
3.11.7 After maintenance work............................................................. 56
3.12 Repair.......................................................................................... 57
3.13 Signage....................................................................................... 58
3.14 Danger zones.............................................................................. 66
3.15 Safety Components.................................................................... 67
4 Indicators and control elements........................................................ 69
4.1 Driver’s stand............................................................................... 70
4.1.1 Instrument cluster........................................................................ 70
4.1.2 Operating console....................................................................... 73
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4.1.3 Travel lever.................................................................................. 77
4.1.4 Travel lever with dozer blade control........................................... 78
4.1.5 Main battery switch...................................................................... 79
4.1.6 12 V DIN socket.......................................................................... 80
4.1.7 ECONOMIZER display................................................................ 80
4.1.8 Rotary switch ECONOMIZER..................................................... 80
5 Checks prior to start up...................................................................... 81
5.1 Notes on safety............................................................................. 82
5.2 Visual inspections and function tests........................................ 84
5.3 Checking the engine oil level...................................................... 85
5.4 Checking the fuel level, topping up fuel.................................... 87
5.4.1 Checking the fuel level................................................................ 87
5.4.2 Refuelling.................................................................................... 87
5.5 Checking the hydraulic oil level.................................................. 89
5.6 Checking the coolant level.......................................................... 91
5.7 Checking wheels and tyres......................................................... 93
6 Operation.............................................................................................. 95
6.1 Setting up the work place............................................................ 96
6.1.1 Adjust the driver’s seat................................................................ 96
6.2 Starting the engine....................................................................... 97
6.3 Travel operation.......................................................................... 100
6.3.1 Preliminary remarks and safety notes....................................... 100
6.3.2 Driving the machine................................................................... 101
6.4 Working with vibration............................................................... 103
6.4.1 Preliminary remarks and safety notes....................................... 103
6.4.2 Switching the vibration on and off............................................. 104
6.5 ECONOMIZER............................................................................. 105
6.6 Parking the machine in secured condition.............................. 106
6.7 Regeneration of exhaust gas aftertreatment system.............. 107
6.7.1 Preliminary remarks and safety notes....................................... 107
6.7.2 Suppressing regeneration......................................................... 109
6.7.3 Running regeneration at standstill............................................. 110
6.8 Emergency procedures.............................................................. 112
6.8.1 Actuating the emergency stop switch........................................ 112
6.8.2 Disconnecting the battery.......................................................... 112
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