Valor fiers 742 Instructions for use

© Baxi Heating U.K. Limited 2009.
5119074/02
Model 742
REMOTE CONTROL
INSET LIVE FUEL EFFECT GAS FIRE
Fitted with the
Knightsbridge fascia
(GC No. 32-264-21)
We trust that this guide gives
sufficient details to enable this
appliance to be installed, operated
and maintained satisfactorily.
However, if further information is
required, our
Valor Fires Technical Helpline will
be pleased to help.
Telephone [phone] (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone [phone].
INSTALLER: Please leave this guide with the owner
INSTALLER AND OWNER GUIDE

© Baxi Heating U.K. Limited 2009.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Baxi Heating UK Limited, The Wyvern Business
Park, Stanier Way, Derby, DE21 6BF.
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Valor Fires, Erdington, Birmingham B24 9QP
www.firesandstoves.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
Page 2
© Baxi Heating U.K. Limited 2009.
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595211 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

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Safety First.
Valor Fires fires are CE Approved and designed to meet the appropriate British
Standards and Safety Marks.
Quality and Excellence.
All Valor Fires fires are manufactured to the highest standards of quality and
excellence and are manufactured under a BS EN ISO 9001 quality system accepted
by the British Standards Institute.
The Highest Standards
Valor Fires is a member of SBGI and HHIC (Heating and Hot water Industry Council)
that work to ensure high standards of safety, quality and performance.
Careful Installation
This gas fire must be installed by a competent GAS SAFE REGISTER engineer (GAS
SAFE REGISTER or CORGI engineer outside of UK) in accordance with our installer
guide and should not be fitted directly on to a carpet or floor of combustible material.
© Baxi Heating U.K. Limited 2009.

Page 4
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
INSTALLER GUIDE
FOR OWNER GUIDE SEE PAGES 38 TO 51

CONTENTS
Section Heading Page
INSTALLER GUIDE 4 - 37
OWNER GUIDE 38 - 51
1. SAFETY AND UNPACKING 7
2. APPLIANCE DATA AND EFFICIENCY 8
2.1 General information. 8
2.2 Efficiency. 8
3. GENERAL INSTALLATION REQUIREMENTS 9
3.1 Regulations, Standards and Law. 9
3.2 Ventilation requirements. 10
3.3 The Atmosphere sensing device (ASD). 10
3.4 Fireguard requirements. 10
3.5 Room considerations. 10
3.6 Chimney preparation. 10
3.7 Fireplace preparation. 11
3.8 The hearth. 11
3.9 Fireplace clearances. 12
3.10 Installation options. 14
3.10.1 Conventional fireplace and hearth. 14
3.10.2 Metal flue box and hearth. 15
3.10.3 Precast concrete or clay flue block system and hearth. 16
3.11 Flues. 17
3.12 Propane appliances. 17
4. PACK CONTENTS 18
5. FIREPLACE CHECK 20
5.1 Soundness for appliance attachment. 20
5.2 Fireplace flue pull. 20
6. IGNITION CHECK 21
7. GAS SUPPLY CONNECTION 21
8. PREPARING APPLIANCE FOR INSTALLATION 22
9. HOTBOX INSTALLATION 24
9.1 Method 1 - Front fixing to fireplace surround. 24
9.2 Method 2 - Cable retention and floor fixing. 24
9.3 Sealing floor front - All installations. 26
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Continued on next page

CONTENTS (Continued)
Section Heading Page
10. BURNER & SUPPLY PIPE INSTALLATION 27
10.1 Burner and supply pipe installation. 27
10.2 Fitting the batteries. 27
10.3 Preliminary burner checks. 27
10.4 Lighting the pilot. 28
10.5 Checking the heat settings. 28
10.6 To turn the fire back to pilot setting. 28
10.7 To turn the fire off. 28
10.8 Using the remote control handset. 29
10.9 Inlet pressure check. 29
11. CERAMIC WALLS INSTALLATION 30
12. FITTING THE FASCIA 30
13. FITTING THE CERAMIC FUEL EFFECT 31
14. FIREFRONT INSTALLATION 31
15. FULL OPERATING CHECKS 31
15.1 Check the control settings. 31
15.2 Check for spillage. 31
15.3 Flame supervision and spillage monitoring system. 32
16. FINAL REVIEW 33
17. SERVICING & PARTS REPLACEMENT 34
17.1 Checking the aeration setting of the burner. 35
17.2 To remove the Knightsbridge fascia. 35
17.3 To remove the complete burner unit. 35
17.4 To remove the pilot unit. 36
17.5 To remove the gas valve. 36
17.6 To replace the burner. 37
17.7 To remove the main burner injector. 37
17.8 To remove the appliance from the fireplace. 37
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

1. SAFETY AND UNPACKING
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling:
The approximate lifting weight (kg) of this appliance is as below:
Model Heat Engine Fascia / Firefront Combined Weight
Knightsbridge 7.26 10.8 18.06
One person should be sufficient to lift the fire. If for any reason this weight is
considered too heavy then obtain assistance.
When lifting always keep your back straight. Bend your legs and not your back.
Avoid twisting at the waist. It is better to reposition your feet.
Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
Always grip with the palm of the hand. Do not use the tips of fingers for support.
Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
Use gloves to provide additional grip.
Always use assistance if required.
This product uses fuel effect pieces and burner compartment walls containing
Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.
Excessive exposure to these materials may cause irritation to eyes, skin and
respiratory tract. Consequently, it is important to take care when handling these
articles to ensure that the release of dust is kept to a minimum. To ensure that
the release of fibres from these RCF articles is kept to a minimum, during
installation and servicing we recommend that you use a HEPA filtered vacuum
to remove any dust and soot accumulated in and around the fire before and
after working on the fire. When replacing these articles we recommend that the
replaced items are not broken up, but are sealed within a heavy duty polythene
bag, clearly labelled as RCF waste. RCF waste is classed as a stable, non-
reactive hazardous waste and may be disposed at a landfill licensed to accept
such waste. Protective clothing is not required when handling these articles,
but we recommend you follow the normal hygiene rules of not smoking, eating
or drinking in the work area and always wash your hands before eating or
drinking.
This appliance does not contain any component manufactured from asbestos
or asbestos related products.
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

2. APPLIANCE DATA AND EFFICIENCY
2.1 General information.
*When converted using kit 0595211.
The appliance data label is located on a plate at the base of the fire. This can be
seen by removing the lower front casting.
2.2 Efficiency.
The efficiency of this appliance has been measured as specified in BS 7977 - 1 and
the result is as below :
Model Efficiency % (Gross)
742 51
742 when converted to LPG. 54
The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by Advantica
Certification services (0087). The efficiency value may be used in the UK
Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
The conversion of net efficiency to gross was achieved by multiplying the net
efficiency by the following conversion factor from Table E3 of SAP 2005, rounding
down to the nearest whole number.
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Gas Natural (G20) Propane (G31) *
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 6.85kW (23,372 Btu/h) 6.7kW (22,860 Btu/h)
Input - Min. (Gross) 1.55kW (5,288 Btu/h) 3.2kW (10,918 Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0 mbar
(8.0 ± 0.4in w.g.)
37.0 ± 1.0 mbar
(14.85 ± 0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Cat 82 - 074 Size 132
Pilot & Atmosphere Sensing
Device
Copreci Ref. O.D.S
21500/213
Copreci Ref. O.D.S
21500/213 Fitted with RBM
180 -02 injector
Ignition Integral piezo (Mounted on
gas valve)
Integral piezo (Mounted on
gas valve)
Aeration Factory set Non-adjustable

3. GENERAL INSTALLATION REQUIREMENTS
3.1 Regulations, Standards and Law.
The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances
are installed by competent persons in accordance with the current edition of the Gas
Safety (Installation and Use) Regulations. Failure to install the appliance correctly
could lead to prosecution. GAS SAFE REGISTER and CORGI require their members
to work to recognised standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS EN 1856 Part 1 - Chimneys - Requirements for metal chimneys.
BS 715 - Specification for metal flue boxes for gas-fired appliances not
exceeding 20kW.
BS EN 1858 - Chimneys - Components - Concrete flue blocks.
BS EN 1806 - Chimneys - Clay / ceramic flue blocks.
BS EN 1856 Part 1 - Chimneys - Requirements for metal chimneys.
BS 5440 Part 1 - Installation of flues.
BS 5440 Part 2 - Installation and maintenance of flues and ventilation for gas
appliances of rated input not exceeding 70 kW net (1st, 2nd
and 3rd family gases).
BS 6461 Part 1 - Masonry chimney & flues - Installation
BS 1251 - Fireplace components
BS 5871 Part 2 - Installation - Inset LFE gas fires
BS 6891 - Gas pipework installation
In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office.
In Scotland, the current edition of the Building Standards (Scotland) Regulations
issued by the Scottish Executive.
In Northern Ireland, the current edition of the Building regulations (Northern
Ireland) issued by the Department of the Environment for Northern Ireland.
In the republic of Ireland the installation must be carried out by a competent person
and also conform to the relevant parts of:
a) The current edition of IS 813 “Domestic Gas Installations”
b) All relevant national and local rules in force.
Page 9
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
LPG 0.921

Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
3.2 Ventilation requirements.
Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2
and in IE reference should be made to the current edition of IS 813 “Domestic Gas
Installations” which makes clear the conditions that must be met to demonstrate that
sufficient ventilation is available.
3.3 The Atmosphere sensing device (ASD).
The appliance is fitted with an A.S.D (Atmosphere sensing device). If the appliance
closes down after a period of operation for no apparent reason, the consumer should
be informed to stop using the appliance until the installation and appliance have been
thoroughly checked. The A.S.D will shut the appliance down if an unacceptable
amount of harmful products of combustion accumulate. Under no circumstances
should the A.S.D be altered or bypassed in any way. Only a genuine manufacturer’s
replacement part should be fitted. The individual A.S.D components are not
replaceable.
3.4 Fireguard requirements.
A fireguard complying with BS 8423 should be fitted for the protection of young
children, the elderly, the infirm and pet animals.
3.5 Room considerations.
3.5.1 This appliance must not be installed in any room that contains a bath or shower
or where steam is regularly present.
3.5.2 An extractor fan may only be used in the same room as this appliance, or in any
area from which ventilation for the appliance is taken, if it does not affect the safe
performance of the appliance. Note the spillage test requirements detailed further on
in this manual. If the fan is likely to affect the appliance, the appliance must not be
installed unless the fan is permanently disconnected.
3.5.3 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by
heat. They may scorch or become discoloured when close to a heating appliance.
Please bear this in mind when installing.
3.6 Chimney preparation.
3.6.1 If the appliance is intended to be installed to a chimney that was previously
used for solid fuel, the flue must be swept clean prior to installation. All flues should
be inspected for soundness and freedom from blockages.
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

3.6.2 Any chimney damper or restrictor should be removed. If removal is not possible,
they must be secured in the open position.
3.7 Fireplace preparation.
3.7.1 If the fireplace opening is an underfloor draught type, it must be sealed to stop
any draughts.
3.7.2 The fireplace floor should be reasonably flat to ensure that the hotbox can be
installed without it rocking and so that a good seal can be made at the bottom front of
the box.
3.7.3 The front face of the fireplace should be reasonably flat over the area covered
by the hotbox top and side flange seals to ensure good sealing. These faces should
be made good if necessary.
3.7.4 If the appliance is to be fitted against a
wall with combustible cladding, the cladding
must be removed from the area covered by
the fascia. The cladding must also not touch
the fascia (See figure 1). We suggest that the
actual fascia is used as a template to mark
the area for combustible cladding removal and
that this area is increased by at least 2mm all
round.
3.7.5 If the fireplace opening is greater than
the acceptable dimensions given in this guide,
do not use the back of a fire surround or
marble to reduce the opening. This may
cause cracking of the surround back or
marble.
3.8 The hearth.
The appliance must be mounted behind a non-combustible hearth unless the
conditions of section 3.10.1.1 are met (N.B. conglomerate marble hearths are
considered as non-combustible). The appliance can be fitted to a purpose made
proprietary class “O”-150°C surround. The hearth material must be at least 12mm
thick. The periphery of the hearth (or fender) should be at least 50mm above floor
level to discourage the placing of carpets or rugs over it.
The surface of the hearth must be sufficiently flat to enable the bottom of the front
surround and the bottom front cover to be aligned horizontally. Any excessive
unevenness (uneven tiles, Cotswold stone, etc.) should be rectified.
The appliance must not stand on combustible materials or carpets.
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Figure 1. Removal of combustible
cladding

3.9 Fireplace clearances.
3.9.1 The minimum height from the base of the fireplace opening to the underside of
any shelf made from wood or other combustible materials is detailed below.
• For a shelf up to 150mm deep: Minimum height = 760mm.
• For a shelf deeper than 150mm: 760mm + 12.5mm for every 25mm depth over
150mm (See figure 2).
3.9.2 The minimum allowable distance from the outside of the appliance fascia to a
corner wall having combustible material or any other combustible surface which
projects beyond the front of the appliance is shown in figure 3.
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© Baxi Heating U.K. Limited 2009.
Figure 2. Combustible shelf clearances.
INSTALLER GUIDE

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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Key
A B C D E
Model Height
(mm)
Width
(mm)
Depth
into
room
(mm)
Minimum
mandatory
clearance to
combustible
surfaces projecting
beyond the front of
appliance (mm).
Recommended
clearance to non-
combustible
surfaces for access
purposes (mm).
Knightsbridge 599 492 65 125 10
Figure 3. Appliance dimensions and clearances (Dimensions are subject to
manufacturing deviation. Fascia may differ from that shown).

3.10 Installation options.
In the United Kingdom, as supplied, the appliance can be installed in the
following situations: -
3.10.1 Conventional fireplace and hearth.
To a fireplace complete
with surround and
hearth as shown in
figure 4 and complying
with BS1251 after
removal of the fireback
and sufficient material
behind the fireback for a
debris catchment space.
The required fireplace,
hearth, debris
catchment area and
clearance dimensions
are shown in figure 5.
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© Baxi Heating U.K. Limited 2009.
Figure 4. Hearth and fireplace opening dimensions
INSTALLER GUIDE
Figure 5. Fireplace area.

3.10.1.1 ‘Hole-in-the-wall’ Installations.
 It is recommended that a hearth should be installed as in section 3.8 (See figure
4).
 If a hearth is not fitted or a reduced depth hearth is fitted, the fire must be installed
so that the distance from the base of the fireplace opening in the wall to the finished
floor level is at least 100mm. Where there is no floor covering or carpet and the floor
is of a type that is likely to be covered in such a way in the future then the distance
from the base of the fireplace opening in the wall to the floor level should be
increased to at least 175mm.
 To protect from the risk of burns and ignition of clothing a tactile separator shall be
used. The hearth detailed in section 3.8 meets the requirements for a tactile
separator. If this is not used then a 672mm long fender, kerb, horizontal bar, or other
barrier, being fixed not less than 50mm above floor level and positioned 300mm in
front of the fixing plane of the fire will meet the requirement.
3.10.2 Metal flue box and hearth.
The appliance can be installed to a fireplace incorporating a metal flue box complying
with the constructional requirements of the current edition of BS 715 and with a flue
conforming to BS EN 1856 part 1. The dimensions of the flue box must conform to
those shown in figure 6.
Important Note:
The top surface of the metal
flue box must be covered with
a 100mm layer of mineral wool
or equivalent insulation (See
figure 6).
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Figure 6. Metal flue box dimensions

3.10.3 Precast concrete or clay flue block system and hearth.
The appliance can be installed
to a precast concrete or clay
flue block system conforming
to BS EN 1858 with
dimensions as in figure 7.
BS 1289 part 1 recommends
there should be an air space
or insulation between the flue
blocks and the plaster
because heat transfer may
cause cracking on directly
plastered flues. However,
generally this appliance is
suitable for installations under
all circumstances unless there
is a history of cracking
problems.
Remember that faults such as
cracking may be caused by
poorly built and restrictive
flues, e.g. mortar extrusions,
too many bends, flue heights
below three metres, restrictive
terminations etc.
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© Baxi Heating U.K. Limited 2009.
Figure 7. Precast or clay flue block system
INSTALLER GUIDE

3.11 Flues.
1. Suitable flues and minimum flue sizes are as follows:
It should be noted that, as with many appliances, sharp bends or horizontal runs in
metal flues at the top of the system can be a cause of problems in these types of
installation.
 225mm x 225mm conventional brick flue.
 175mm diameter lined brick or stone flue.
 200mm diameter factory made insulated flue manufactured to BS4543 Part 2.
 175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.
 Single wall, twin wall or flexible flue liner with a minimum diameter of 125mm. The
materials to be used are stainless steel or aluminium as specified in
BS EN 1856 Part 1. The liner must be sealed to the surrounding area above the
fireplace opening and to the top of the chimney. An approved terminal must be fitted.
 A properly constructed precast concrete or clay flue system conforming to BS1289
or BS EN 1858. This system is only suitable if the conditions stated in section 3.10.3
are met.
2. The flue must conform to BS 5440: Part 1 in design and installation.
The flue, measured from the bottom of the fireplace opening to the bottom of the
terminal, shall be not less than 3m in actual vertical height. When calculated in
accordance with BS 5440: Part 1 Annex A, the minimum equivalent height of the flue
shall be 2.0m of 125mm dia. flue pipe.
3. The flue must not be used for any other appliance or application.
4.Proprietary terminals must comply with BS 715 or BS 1289. Any terminal or
termination must be positioned in accordance with BS 5440 Part 1 to ensure that the
products of combustion can be safely dispersed into the outside atmosphere. Where
the appliance is connected to an unlined brick chimney it is generally unnecessary for
the chimney pot to be replaced or for a terminal to be fitted unless the flue has a
diameter smaller than 170mm.
3.12 Propane appliances.
Propane gas appliances must not be installed in a room that is built entirely below
ground level (See BS 5871 Part 2).
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

4. PACK CONTENTS
The items required for this appliance are packed in two sections.
Section 1 - Fire Unit contains:
1 Burner and hotbox unit.
1 Nut & olive for 8mm inlet pipe.
1 Inlet ‘T’ connector and pressure test point.
1 Flue restrictor.
2 No.8 x10 Screws (For flue restrictor).
2 No.8 x10 Screws (For Fireback spacing brackets).
2 No.8 x10 Screws (For rear ceramic wall support bracket).
2 M4 x 10 Machine screws (For fascia securing)
1 Ceramic back wall.
1 Pair of ceramic side walls.
1 Ceramic fuel effect pack.
2 Small “U” seals for hotbox.
1 Strip of floor sealing tape.
6 Fibre / wooden wall plugs.
4 wood screws.
2 Fire retaining cables.
2 Cable adjusters.
4 Eyebolts.
1 Rubber grommet.
1 Smoke match tube.
2 Fireback spacing brackets.
1 Rear ceramic wall support bracket.
1 Length of self adhesive foam seal.
1 Literature pack.
1 Remote control handset.
4 ‘AA’ size batteries for remote receiver.
1 ‘PP3’ size battery for remote handset.
Section 2 - Knightsbridge fascia:
1 Fascia.
1 Firefront casting.
1 Bottom front cover casting.
Carefully remove all the contents. Take special care in handling the ceramic walls and
the ceramic fuel effect pieces. Check that all the listed parts are present and in good
condition.
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

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© Baxi Heating U.K. Limited 2009.
Figure 8. Pack contents
INSTALLER GUIDE

5. FIREPLACE CHECK
5.1 Soundness for appliance attachment.
Two primary methods of retaining the appliance are provided: -
1) By fixing to the fireplace front surround.
2) Using concealed tension cables fixed to the rear of the fireplace opening together
with secondary fixing to the fireplace floor.
The methods are detailed in section 9 of this manual. Before selecting the retention
method, consult with the customer. Method 2 is provided for instances where drilling
holes in the front surface of the fireplace surround is unacceptable to the customer or
otherwise impractical. N.B. It is unwise to attempt to drill into marble without the
proper tools and equipment.
If method 1 is chosen, make sure that the front surround area is sound enough to
take the wall fixing plugs and wood screws. If necessary, make sound with a suitable
cement.
If method 2 is chosen, make sure that the areas at the back and towards the centre of
the fireplace floor are sound enough to take the eyebolts and screws. If these areas
have deteriorated due to prolonged use, they should be made sound with a suitable
cement.
5.2 Fireplace flue pull.
Close all doors and windows in the room in which the appliance is to be installed.
After confirming with a match that smoke is drawn into the flue, light a 13 gram
smoke pellet and check that there is a definite flow through the flue. Verify outside
that the smoke exits from one terminal only and that the termination is suitable.
Observe, where possible, upstairs rooms and loft spaces for signs of escaping smoke
indicating a defective flue. If there is not a definite flow warm the flue for a few
minutes and repeat the smoke pellet test. If there is still no definite flow the flue may
need remedial work – Do not fit the appliance until there is a definite flow
through the flue.
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© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE