Vaper 22958 User manual

Mini Air Compressor
Instruction Manual
22958
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UNPACKING & INSPECTION
After opening the carton, unpack your new tool and related parts & accessories. Please inspect
it carefully for any damage that may have occurred during transit. Please check it against the
photograph on carton. If any parts are missing, please call customer service at:
1-800-386-0191.
Do not operate this tool if damaged during shipment, handling or misuse. Do not
operate the tool until the parts have been replaced or the fault rectied. Failure to do
so may result in serious personal injury or property damage.
All damaged parts must be repaired or replaced as needed prior to operating this tool.
Check to see that all nuts, bolts and ttings are secure before putting this tool into service. If you
have any questions, or require assistance with damaged or missing parts, please contact our factory
customer service department at 1-800-386-0191
Please have the model number and date of purchase available for reference when calling.
MODEL NUMBER: 22958 DATE of PURCHASE: ________________
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE USING THIS TOOL
Some dust created by spraying, blowing, power sanding, sawing, grinding,
drilling and other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm. Reduce your
exposure to these chemicals by wearing approved safety equipment such as
dust masks that are designed to lter out microscopic particles. Avoid inhaling
vapors and dust. Wash hands after using.
This product contains chemicals, including lead, known to the State of California
to cause cancer, birth defects, and reproductive harm. Wash hands after
handling.
WORK AREA SAFETY
Before disassembly or removal of any part of gun or attached components,
shut off air supply to gun, shut off air compressor, release pressure from
spray gun by depressing trigger, and disconnect power source. NEVER
assume system pressure is zero.
TO AVOID CREATING AN EXPLOSIVE ATMOSPHERE, WORK ONLY IN WELL
VENTILATED AREAS.
ALWAYS USE A RESPIRATOR THAT MEETS OSHA/NIOSH REGULATIONS
TO PREVENT INHALATION OF TOXIC MATERIAL.
1. Keep your work area clean and well lit. Clutter and dark areas invite accidents.
2. Do not operate air compressor or other power tools in explosive atmospheres, such as in the
presence of ammable liquids, gases, or dust. Electric motors used in these machines create
sparks which may ignite the dust or fumes.
3. Keep pets, bystanders, children, and visitors away while operating a spray gun.
READ BEFORE USING
It is the owner and/or operator’s responsibility to study all WARNINGS, operating, and maintenance
instructions contained on the product label and instruction manual prior to operation of this
tool. The owner/operator shall retain product instructions for future reference.
The owner and/or operator are responsible for maintenance, maintaining all decals or warning
labels and while in use, maintaining the unit in good working order. If the owner and/or operator are
not uent in English, the product warnings and instructions shall be read and discussed with the
operator’s native language by the purchaser/owner or his designee. Make sure that the operator
comprehends its contents. Safety information shall be emphasized and understood prior to usage.
The tool shall be inspected per the operating instructions.
Users of this tool must fully understand these instructions. Each person operating this power tool
must also be of sound mind and body and must not be under the inuence of any substance that
might impair vision, dexterity, or judgment.
Protect yourself and others by observing all safety information.
Failure to comply with instructions could result in personal injury and/or property damage!
If you encounter any problems or difculties, please contact our customer service department at:
1-800-386-0191
This manual is intended for your benet. Please read and follow the safety,
maintenance and troubleshooting steps described within to ensure your
safety and satisfaction. The contents of this instruction manual are based
upon the latest product information available at the time of publication. The
manufacturer reserves the right to make product changes at any time without
notice.
SAFETY ALERT
Read and understand this entire instruction manual before attempting to assemble,
install, operate or maintain this tool. Failure to comply with the instructions may
result in serious personal injury and/or property damage!
The following signal words are used to emphasize safety warnings that must be followed when using
this tool:
Indicates an imminently hazardous situation that, if not avoided, WILL result in death
or serious injury.
Indicates a potentially hazardous situation that, if not avoided, COULD result in
death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, MAY result in minor
or moderate injury.
Indicates important information, which if not followed, MAY cause damage to
equipment.
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IMPORTANT SAFETY RULES FOR ALL SPRAY GUNS
Read and understand all instructions. Failure to follow all instructions
included with this product could result in serious personal injury and/or
property damage.
Follow all local electrical and safety codes as well as in the United States, the National Electrical
Codes (NEC) and the Occupational Safety and Health Act (OSHA).
The following hazards can occur during the normal use of
this product:
IMPORTANT SAFETY RULES FOR ALL SPRAY GUNS
HAZARD
Risk of Flying Objects
WHAT COULD HAPPEN HOW TO PREVENT IT
Certain parts are under pressure whenever the gun is connected
to a pressurized air line. These parts may be propelled if the gun
is disassembled.
Compressed air may propel dirt, metal shavings, etc. and
possibly cause an injury and/or damage to the workpiece.
Prolonged exposure to air spray can result in permanent
damage to hearing.
Disconnect the gun from the air line, or completely depressurize
the air line whenever the gun is to be disassembled.
Never point any nozzle or sprayer toward a person or part of
the body.
Always wear ANSI 278.1 safety approved goggles or glasses
when spraying.
Always work in a clean environment. Do not aim the spray gun
at any dust of debris.
Always wear hearing protection when operating spray
equipment.
HAZARD
Risk of Injection
WHAT COULD HAPPEN HOW TO PREVENT IT
Spray guns operate at pressures and velocities high enough
to penetrate human and animal esh, which could result in
amputation or other serious injury.
See a physician immediately!
Never place hands in front of nozzle.
Direct spray away from self and others.
HAZARD
Risk of Bursting
WHAT COULD HAPPEN HOW TO PREVENT IT
Exceeding the pressure rating of air tools, spray guns, air
operated accessories, tires, and other inatables can cause
them to explode or y apart, and could result in serious injury.
Do not use pressure that exceeds the operating pressure of any
of the parts (hoses, ttings, etc.) in the painting system.
Keep hose away from sharp objects. Bursting air hoses may
cause injury.
Examine air hoses regularly and replace if damaged.
Always use a pressure regulator on the air supply to the spray
gun.
HAZARD
Risk of explosion or Fire - Flammable materials
WHAT COULD HAPPEN HOW TO PREVENT IT
When paints or materials are sprayed, they are broken into very
small particles and mixed with air. This will cause certain paints
and materials to become extremely ammable and could result
in serious injury or death.
Never spray closer than 25 feet to the air compressor! Motors,
electrical equipment and controls can cause electrical arcs that
will ignite a ammable gas or vapor. Never store ammable
liquids or gases in the vicinity of the compressor. If possible,
locate the air compressor in separate room. Never spray into
compressor, compressor controls or the motor.
Never spray near open ames or pilot lights in stoves or heaters.
Never smoke or eat while spraying paint, insecticides, or other
ammable substances.
Provide ample ventilation when spraying indoors.
To reduce the risk of static sparking, grounding continuity to
the spray equipment and the object being sprayed must be
maintained.
When spraying and cleaning, always follow the instructions and
safety precautions provided by the material manufacturer (Refer
to MSDS)
HAZARD
Risk of explosion - incompatible materials
WHAT COULD HAPPEN HOW TO PREVENT IT
Halogenated hydrocarbon solvents such as
1,1,1-Trichloroethane and Methylene Chloride can chemically
react with the aluminum used in most spray equipment, and this
gun and cup, to produce an explosion hazard and could result in
serious injury or death.
Read the label or data sheet for the material you intend to spray.
1. Never use any type of spray coating material containing these
solvents.
2. Never use these solvents for equipment cleaning or ushing.
3. If in doubt as to whether a material is compatible, contact your
material supplier.
HAZARD
Risk of Breathing
WHAT COULD HAPPEN HOW TO PREVENT IT
Some paints, coatings and solvents may cause lung damage,
and burns if inhaled or allowed to come into contact with skin
or eyes.
Spraying of some organic solvents can cause intoxication and
serious damage to health.
Do not spray acids, corrosive materials, toxic chemicals,
fertilizers or pesticides. Using these materials could result in
death or serious injury.
Use a NIOSH approved mask or respirator and protective
clothing designed for use with your specic application and
spray materials. Some masks provide only limited protection
against toxic materials and harmful paint solvent. Consult with
a Safety Expert or Industrial Hygienist if uncertain about your
equipment or materials.
Use the spray gun in well-ventilated areas.
Keep visitors away and NEVER allow children or pets in the
work area.
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FEATURES
Air pressure regulator with lter and gauge
Piston type compressor - Oil free
Thermally protected
Low noise operation - 47db.
Auto start/stop function
SPECIFICATIONS
Type . . . . . . . . . . . . . . . . . . . . . . . . Single Cylinder Piston Compressor
Power .......................1/6 HP
Speed .......................1450 - 1750 rpm
Air outlet ....................1/4" thread
Air output....................20 - 23 L/min
Auto start at..................43 psi (3 bar)
Auto stop at..................57 psi (4 bar)
Pressure range . . . . . . . . . . . . . . . 0 - 57 psi (0- 4 bar)
Suggested airbrush nozzle . . . . . 0.2 - 1.0 mm
Net weight . . . . . . . . . . . . . . . . . . . 7.9 lbs (3.6 kg)
Dimensions . . . . . . . . . . . . . . . . . . 10 x 5.3 x 6.7" (255 x 135 x 170 mm)
AIR COMPRESSOR PARTS
ELECTRICAL SAFETY
1. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This
plug will t in a polarized outlet only one way. If the plug does not t fully in the outlet, reverse the
plug. If it still does not t, contact a qualied electrician to install a polarized outlet. Do not change the
plug in any way. Double insulation eliminates the need for the three wire grounded power cord and
grounded power supply system.
2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
3. Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord to carry the tool or pull the plug from an
outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electric shock.
5. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce the risk of electric shock.
EXTENSION CORD SELECTION
Replace damaged extension cords immediately. Use of damaged extension cords can shock, burn or
electrocute.
If an extension cord is used, make sure the conductor size is large enough to prevent excessive
voltage drop which will cause loss of power and possible motor damage. A table of recommended
extension cord sizes will be found in this section. This table is based on limiting line voltage drop to
5 volts for 115 volts at 150% of rated amperes. If an extension cord is to be used outdoors it must
be marked with the sufx W-A or W following the cord type designation. For example – SJTW-A to
indicate it is acceptable for outdoor use.
RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS:
Pressure Regulator Carry Handle
On/Off Switch
Pressure Gauge
Air Outlet
Air Filter
Water
Release
Needle
Length of Cord in Feet
115V 25 ft. 50 ft. 100 ft. 150 ft. 200 ft. 250 ft. 300 ft. 400 ft. 500 ft.
0-2A 18 18 18 16 16 14 14 12 12
2-3A 18 18 16 14 14 12 12 10 10
3-4A 18 18 16 14 12 12 10 10 8
4-5A 18 18 14 12 12 10 10 8 8
5-6A 18 16 14 12 10 10 8 8 6
6-8A 18 16 12 10 10 8 6 6 6
8-10A 18 14 12 10 8 8 6 6 4
10-12A 16 14 10 8 8 6 6 4 4
12-14A 16 12 10 8 6 6 6 4 2
14-16A 16 12 10 8 6 6 4 4 2
16-18A 14 12 8 8 6 4 4 2 2
18-20A 14 12 8 6 6 4 4 2 2

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ASSEMBLY & SET UP
The air compressor is tted with a standard 1/4" threaded air outlet which
is common for airbrush applications. If you need a different tting, consult
your local hardware supplier for appropriate adapters as necessary for
your application.
1. Connect one end of air hose to compressor air outlet. Do not overtighten - "nger tight" should be
sufcient for most airbrush applications.
2. Connect the other end of air hose to airbrush.
3. Connect power cord to electrical outlet.
4. Turn on power switch. The compressor motor will run until maximum pressure is reached and then
shut off automatically. Check for air leaks. If air leakage occurs, teon pipe thread tape can be
used to seal any leaks at air ttings.
5. To adjust the working pressure, pull the Pressure Regulator Knob up to unlock, then depress the
trigger on the airbrush to start the air ow. While the compressor is running and air is owing
through the airbrush, turn the Pressure Regulator Knob clockwise to increase pressure, or
counter-clockwise to decrease pressure.
6. Once desired pressure is set, push the knob down to lock.
7. Once the setup is complete, the compressor should not operate unless the airbrush trigger is
depressed. Depressing the trigger will cause the Auto Start feature on the compressor to start the
motor. When the trigger is released, the Auto Stop feature will turn the compressor motor off.
If the compressor Auto Starts frequently when not in use or if pressure
decreases noticeably on the pressure gauge without the airbrush trigger
being depressed, there is an air leak somewhere in the system. Seal any
such leaks with pipe thread tape.
8. During normal operation, moisture will tend to accumulate in compressed air systems. The air
lter (below the air regulator) is equipped with a moisture trap which incorporates a clear housing
allowing any trapped moisture to be visible. Moisture must be purged periodically while working to
prevent it from contaminating the air hose, possibly mixing with the paint and ruining the paint job.
When moisture is visible in the clear housing, press the Moisture Release Needle upward while
the compressor is running to blow it out of the trap.
CARE AND MAINTENANCE
Always switch compressor to "OFF" and relieve any residual moisture and
pressure in the system before disconnecting airbrush and air hose.
Unplug compressor from power supply when not in use.
Frequently wipe compressor clean with a damp cloth and store in a dry environment free from dust or
other contaminants.
With proper care and maintenance, your compressor will give you years of satisfactory performance,
however, as with any mechanical device, occasional adjustments may become necessary. If any
performance issues are encountered, consult the troubleshooting chart on the facing page.
TROUBLESHOOTING
Problem Encountered Possible Cause Corrective Action
Compressor motor does
not run
No power at outlet due to tripped circuit
breaker
Reset circuit breaker at panel
Power cord damaged Replace power cord*
Loose electrical connections inside unit Open rear plate and check electrical
connections - Repair as necessary*
Defective On/Off switch Check switch and repair or replace*
Motor makes noise but does
not operate correctly
Exhaust outlet clogged Open outlet cap and clean outlet
Cylinder valve incorrectly tted Reassemble cylinder valve making sure
direction or rotation is correct
Motor runs but makes
excessive or knocking noise
Bearing is loose or damaged Check and replace bearing if necessary
Loose connecting rods Tighten screws or replace connecting
rods
Insufcient paint spray or
poor paint atomization
Air pressure too low Adjust air pressure at regulator
Seal air ttings with teon tape
Replace hoses or ttings as necessary
Screws on cylinder cover are loose Tighten screws
Paint too thick Dilute with thinner per manufacturer's
instructions
Dirty or damaged airbrush needle/nozzle Clean, repair or replace as necessary
Compressor motor runs,
but produces insufcient air
pressure
Valve plate is unscrewed or out of place Open front cover and ensure correct
position - Tighten screws
Retainer ring worn from excessive use Replace retainer ring
*WARNING: Electrical service should only be carried out by qualied electrical service personnel

PARTS DIAGRAM
1 Screw 22 Front Cover
2 Rear Cover 23 Filter
3 Block 24 O-Ring
4 Rear Body 25 Cylinder Block
5 Screw 26 O-Ring
6 Stationary Motor 27 Cylinder Head
7 Bearing 28 Cap Screw
8 Rotary Motor 29 Filter Valve
9 Front Body 30 Handle
10 Counterweight 31 Pressure Switch
11 Pressure Gauge 32 Water Release Needle
12 Bearing 33 Condenser
13 Retainer Ring 34 Power Switch
14 Compression Ring 35 Wire
17 Cylinder 36 Rubber Pad
18 Valve Plate 37 Hex Nut
19 Valve 38 Connector
20 Screw 39 Link
21 Front Gasket 40 Pressure Regulator
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90 DAY LIMITED WARRANTY
Star Asia-USA, LLC (hereinafter “seller”) warrants to the original purchaser only, that this product will be free from defects in
material or workmanship for a period of 90 days from date of purchase.
Warranty Performance
Warranty coverage is conditioned upon purchaser furnishing seller or its authorized service center with adequate written
proof of the original purchase date. Products returned, freight prepaid and insured, to our factory or to an Authorized Service
Center will be inspected and repaired or replaced, at seller’s option, free of charge if found to be defective and subject to
warranty. Defective parts not subject to normal wear and tear will be repaired or replaced, at our option during the above
stated warranty periods. In any event, reimbursement is limited to the purchase price paid. Other than the postage and
insurance requirement, no charge will be made for repairs or replacements covered by this warranty. Under no circumstances
shall the manufacturer bear any responsibility for loss of the unit, loss of time or rental, inconvenience, commercial loss or
consequential damages. There are no warranties which extend beyond the description of the face hereof.
Exclusions
This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse, abuse,
accidents, operation at other than recommended pressures or temperatures, improper storage or freight damage. Parts
damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and
maintenance procedures also voids warranty.
Additional items not covered under this warranty: product failure caused by rain, excessive humidity, corrosive environments
or other contaminants; cosmetic defects that do not interfere with product’s functionality.
This warranty shall not apply when: the product has been used for commercial or rental purposes; defects in materials
or workmanship or damages result from repairs or alterations which have been made or attempted by others or the
unauthorized use of nonconforming parts; this damage is due to abuse, improper maintenance, neglect or accident; or the
damage is due to use of the product after partial failure or use with improper accessories.
Seller will not be liable for: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by
persons other than a Star Asia-USA, LLC Authorized Service Center.
The use of other than genuine Star Asia-USA, LLC Repair Parts will void warranty.
Warranty Disclaimers
NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS
PRODUCT, ANY IMPLIED WARRANTIES OF SELLER REGARDING THIS PRODUCT INCLUDING BUT NOT LIMITED TO,
THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED.
BUYER’S OR USER’S REMEDIES ARE SOLELY AND EXCLUSIVELY AS STATED ABOVE. STAR ASIA-USA, LLC
SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, OR SPECIAL DAMAGES. IN NO
EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR
OTHERWISE, SHALL SELLER’S LIABILITY EXCEED THE PRICE OF THE PRODUCT WHICH HAS GIVEN RISE TO THE
CLAIM OR LIABILITY. ANY LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE
EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE.
Limitations on Warranty Disclaimers
Any implied warranties shall be limited in duration to 90 days from the date of purchase. In some states of the U.S.A. and in
some provinces of Canada there is no limitation for how long an implied warranty is valid, so the aforementioned limitation
may not apply to you.
In no event shall seller be liable for any incidental or consequential damages (including but not limited to liability for loss
of prots) arising from the sale or use of this product. In some states of the U.S.A. and in some provinces of Canada the
exclusion or limitation of incidental or consequential damages is not allowed, so the aformentioned limitation or exclusion
may not apply to you.
This limited warranty gives you specic legal rights, and you may also have other rights which vary from state to state in the
U.S.A., Canada and the Commonwealth of Puerto Rico. For warranty coverage within other countries, contact your local Star
Asia-USA, LLC dealer or importer.
Distributed by Star Asia-USA, LLC
P.O. Box 58399, Renton, WA 98058
Consumer Service: 800-386-0191
e-mail: [email protected]
©2012 Star Asia-USA, LLC
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