Varco VP-16 User manual

VARCO PRUDEN BUILDINGS
VP-16 Seamer Tool Manual
The field guide for proper use of the Model VP-16 SSR Seamer Tool.

The Builder/Erector remains solely responsible for the
safety of all techniques and methods utilized by its crew in
the erection of the building.
The Builder/Erector is also responsible for supplying any
safety devices, such as scaffolds, runaways, nets, etc.
which may be required to safely erect the metal building
system and to perform the SSR-Seaming Operations.
Unplug the electrical power source before performing any
service on the seamer tool.
Check and maintain all electrical cords and connections.
Power source and electrical cords should have a 3-wire
grounding system.
Discontinue seaming operation in damp, wet condition and
other undesirable weather conditions.
Provide safe operating procedures along edges of roof,
tuf-lites, other roof openings.
Seamer must be tethered, or other safety means provided
to prevent seamer from falling from the roof.
Caution/Safety
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A. Bidirectional SSR Seamer Tool - Model No. VP16
Item Page
1. SSR Seamer Tool Kit Components................................6
2. Basic Description.........................................................7-8
3. Power Source.................................................................9
4. Preparation For Seaming..............................................10
5. Seaming Operation/Start/Endlaps/Finish................11-14
6. Field Maintenance/Troubleshooting.......................14-15
7. Seaming Information...................................................16
8. Hand Crimping/Information.........................................17
B. Hand Crimping Tool - Model No. VP-43600
Item Page
1. VP-SSR Hand Crimping Tool......................................18
2. Uses of Hand Crimping Tool........................................19
3. Step 1: Positioning.......................................................20
4. Step 2: Crimp Female Leading Edge...........................21
5. Step 3: Crimp Finish End............................................22
Table of Contents
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SSRSEAMERTOOL
FIELDMANUAL
MODELNO.VP-2000
Model No. VP16
1. SSR Seamer Tool Kit Components
1. Bi-directional SSR Seamer Tool
2. This Field Manual
3. One (1) Finish Seam Gauge
4. Shipping Box. Do Not Discard. Save for Storage &
Shipping.
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2. Basic Description
Model No. VP16
1. The SSR Seamer Tool is a special precision designed and built,
portable roll-forming machine. This tool can seam in two directions.
2. The tool is powered by an electric motor, rated at 3/4 H.P./10
Amp/115 volt/60 cycle single phase
3. The Seamer Tool is 59 lbs. (26Kg) or 88 (40Kg) with case.
4. Forming speed is capable of 40 surface feet (12192mm) per minute.
5. Power required: 20 Amp breaker minimum.
6. Control: on/off switch, forward single speed.
7. Tool is equipped with 5 sets of forming rolls.
8. For correct seam, only leading 3 sets should be engaged during seaming.
6
5
4 1
2
3
PLAN VIEW
FORMING ROLLS
As viewed from bottom.
Seaming
Direction
Seaming Direction
Panel Seam
Moveable
Side
Clamping
Handle
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VP Buildings #4037 Bi-Directional Seamer Tool Manual Page 7
52
41
Only these forming
rolls engaged
Not engaged

2. Basic Description
Model No. VP16
8. Forming Rolls.
a. First Set (Rolls #1 & 4) - Fig. 1
Tuck the female lip under the male lip and
begin to pull the seam together.
b. Second Set (Rolls #2 & 5) - Fig. 2
Force the two parts of the seam together
and begin the finishing process.
(#2 roll-fiber roller)
c. Third set (Rolls #3 & 6) - Fig. 3
Finish the seaming process by
compressing the seam.
FIG. 1
FIG. 2
FIG. 3
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3. Power Source
Model No. VP16
1. The 5 station roof seamer motor requires a 20 amp, 100-125 volt AC power
supply. Poor performance and motor damage can result from use of an
improper power supply.
Recommended extension cord size:
Distance (FT) 0-50 50-100 100-200 200+
Wire Gauge (AWG) 12 10 8 6
No other power tools should be run from seamer tool cord during seaming
operation.
2. Check Power Source, if seamer tool slows down or voltage
appears to drop.
A. There are three (3) possible reasons:
1. A lower rate cord than required is being used.
2. The power source is too far from seaming area.
3. Make sure no more than one (1) electrical power tool is
being operated off the single power source that is required for
the seamer tool.
3. Electrical requirements for 3/4 H.P.-10 Amp motor
A. 115 volt (minimum) - 60 cycle single phase
B. 20 Amp breaker minimum
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4. Preparation For Seaming
Model No. VP16
A. Check Seamer Tool
1. Check Seamer Tool for Grease. When in use, tool should be
lubricated every day. If Seamer Tool is in sustained,
continuous use, grease every four (4) hours (four shots
per grease fitting).
2. Lubricate tool at grease fittings, using only "Lithium
Grease".
3. Clean forming rolls with WD-40 to remove dirt,
excessive grease and sealant build-up on rolls.
Clean Mastic from rollers daily or more often if needed.
4. Check tool for loose parts, screws, wheels, forming
rolls, and electrical connections. Repair & replace
as required.
5. Lubricate drive chain, which is enclosed under rear
chain cover. Loosen and remove one (1) set screw
from cover. Apply one (1) shot of grease to each drive sprocket as required
after continuous 8 hour use.
B. Panel
1. Panels should be wiped down at the areas where
tape mastic or tube sealant is to be applied.
2. Check seams to ensure they are engaged prior to seaming.
See Figure 1 - Correct and Figure 2 - Incorrect below
SEALANT
MALE
RIB
FEMALE
RIB
MALE
RIB
FEMALE
RIB
SEALANT
FIGURE 1
CORRECT FIGURE 1
INCORRECT
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5. Seaming Operation/Start
Model No. VP16
To Begin Seaming Operation:
1. Ensure proper engagement of the male and female hems. Hand crimp with VP
Hand Crimping Tool or channel lock type pliers (use caution to not scratch finish
when using channel lock pliers). Hand crimp at least eighteen inches (18")
(457mm) to allow the first two (2) sets of forming rolls to engage. (See Hand
Crimping/Information)
2. Position seamer on the beginning edge of the SSR Panel, so that the first two `
stands of rollers straddle the seam and rest on the panel.
PROPER ENGAGEMENT TUCK SEAM
(Do not feed from edge.)
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5. Seaming Operation/Start
Model No. VP16
3. Clamp leading 3 handles down to the locked position. Rear 2 handles should remain
disengaged.
4. Turn Power Switch on and run seamer about 4 inches (102mm). Check seam to
ensure proper seaming operation.
5. After seam is checked and proper operation is verified, continue to seam remainder
of panel, inspecting seam continuously. Seamer should travel approximately 40 feet
(12192mm) per minute.
Proper Seam Profile
after Seaming
0.45" Max @ Center of
(11.4mm) SSR Clip
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5. Seaming Operation/Start
Model No. VP16
HAND CRIMPING AT START OF SEAMING OPERATION:
CRIMPING THE FEMALE LIP OF SEAM INTO POSITION:
6. When the seamer tool approaches the End Lap, "STOP"
the Seamer tool before crossing the End Lap and hand
crimp the leading edge of female lip. Also, it will slow
down due to the additional thickness of metal. This
heavier load requirement is not detrimental to the
seamer tool.
7. When approaching the end of the panel, use extreme
caution and stop seamer while rear wheels remain
on panel. Roll machine back to a safe working area.
Note: The SSR Seamer Tool is designed to operate in both
directions. See caution and safety information in front of
this manual.
For example if starting from eave, seam to ridge then move
seamer over 2'-0" (610mm) to the next panel and seam ridge
to eave.
(Use caution
to not scratch
finish when
using channel
lock pliers)
CAUTION:
Pre-formed / Hand
Crimp Approx. 1"
(25mm) female lip.
TUCK LIP
CHANNEL
LOCKS
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5. Seaming Operation/Start
Model No. VP16
Note: Starting Seamer Tool at Midpoint of Seam
It is possible to start seaming at midpoint of a seam by
hand crimping 12 inches (305mm). Then place the seamer on
that area
1. The alignment of the forming rolls is important.
(See fig. 1, 2, & 3 for proper placement)
6. Field Maintenance/Troubleshooting
FIG. 1 FIG. 2 FIG. 3
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6. Field Maintenance/Troubleshooting
(continued)
Model No. VP16
3. If the seamer tool jumps off the seam, the panel module may be too wide. This
lowers the height of the seam and prevents the proper engagement of the forming
rolls and the SSR panel seams. Panel Module Must Be Maintained. REF: Fig. 1, 2,& 3.
24" PANEL MODULE
(610mm)
2 3/8"
(60mm)
2 3/8"
(60mm)
1 7/8"
(48mm)
3"
(76mm) 1 1/8"
(29mm)
3"
(610mm)
4 3/4" (121mm)
HOLD WIDTH SPREAD
HEIGHT
LOWERED
CORRECT
FIG.2 INCORRECT
FIG. 3
CORRECT
FIG.1
FEMALE
RIB MALE RIB
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7. Seaming Information
Model No. VP16
1. Correct/Incorrect Engaged Seams
Check seams to ensure they are engaged prior to
seaming.
2. SSR-Correct/Incorrect Seams & Finish Seam Gauge
"Special Note"
1. Check the Finish Seam approximately
every 15 feet (4572mm). On a properly
finished seam the gauge should slide
on and off easily with no force required.
2. Special Note: At Endlap Splices and
SSR Panel Clip locations, the gauge
will fit tighter. This is not to cause for
alarm; the reason for the tighter fit is
because of added material thickness.
3. See illustrations for acceptable and
unacceptable seams.
Included with the Seamer Tool is an SSR
"Finish Seam Gauge". This gauge is to be
used to check the finished SSR seam for
proper compression and proper seam
configuration.
0.45" Max. @ Center of
(11.4 mm) SSR Clip
A.
Acceptable
Seam
B.
Acceptable
Seam
C.
Unacceptable
Seam
D.
Unacceptable
Seam
Details "A" and "B" are acceptable.
Details "C" and "D" are unacceptable Seams
Detail "C" shows the female edge not being
tucked into the seam properly.
Detail "D" shows the female edge flattened to
a vertical leg and has not been tucked into the
seam properly.
If any of the seams correspond to Details "C"
or "D" or the "Finish Seam Gauge" will not fit
properly, contact your V.P. Buildings'
Customer Service Department.
MALE
RIB
FEMALE
RIB
SEALANT
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8. Hand Crimping/Information
Model No. VP-2000
3. Hand Crimping/Information
A. Always hand crimp the following areas with VP-SSR crimping tool or with
ChanneLock® pliers or a similar tool. Use caution to not scratch finish when
using ChanneLock® pliers.
Reason:
1. To ensure proper engagement of forming rolls and rolling guides.
2. To ensure proper start of seaming operation, endlaps and finish end of seamer panel.
B. Hand crimping at Start of Seaming Operation.
1. "Crimping the female lip seam into position."
A. Hand crimping at endlap, ensure proper engagement
of seam, for the continuing seaming operation.
1. "Crimping the female lip of the seam together."
D. Hand crimping at finish end of seam,
to ensure the end is closed off.
1. Crimping the complete end of
a finish seam.
Note: SSR Panel Ridge Panels, must also be hand crimped,
at the locations shown for proper seamer tool operation and
finished seam.
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1. VP-SSR Hand Crimping Tool
Model No. VP-43600
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2. VP-SSR Hand Crimping Tool
Model No. VP-43600
Uses of Hand Crimping Tool
VP Hand Crimping Tool is recommended for starting the seaming process but not required.
The hand crimping tool, if used properly, will provide a tighter, more uniform seam upon
which to start the seamer. The VP Hand Crimping Tool is available from your VP Service
Center at an additional cost.
1. Position hand crimping tool (page 17).
2. Hand crimp the "Starting End of SSR" for the seamer tool operation, "Female
Leading Edge Only" as shown in STEP 2 (page 18 of this manual).
3. Hand crimp of the SSR - Panel End Lap - "Female Leading Edge Only" as shown
in STEP 2.
4. Hand crimp of "Finish End of SSR" for Complete Tightness - as shown in STEP 3
(page 19).
5. Other uses of Hand Crimping Tool:
SSR - Seam ends at upper and lower seams at roof curbs.
SSR - Seam ends at upper and lower seams at roof stacks.
SSR - Seam ends at valley/multi-gutters.
SSR - Seam near parapet walls, wall to roof areas and roof height change
areas.
SSR - Seams that are too close for proper clearances of the SSR seamer
tool operation
After the SSR ridge cap is installed, the erector is required to pinch the top
of the cap closed to prevent wind/rain from blowing up the cap.
* The 4 3/4" (121mm) dimension must be
held to assure correct operation of the
seamer tool and fit up of accessories and
closures.
SSR Joint Detail
* 4 3/4"
(121mm)
MALE
RIB
FEMALE
RIB
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