Varco VP-16 User manual

VARCO PRUDEN BUILDINGS
VP-16 Seamer Tool Manual
The field guide for proper use of the Model VP-16 SSR Seamer Tool.

The Builder/Erector remains solely responsible for the
safety of all techniques and methods utilized by its crew in
the erection of the building.
The Builder/Erector is also responsible for supplying any
safety devices, such as scaffolds, runaways, nets, etc.
which may be required to safely erect the metal building
system and to perform the SSR-Seaming Operations.
Unplug the electrical power source before performing any
service on the seamer tool.
Check and maintain all electrical cords and connections.
Power source and electrical cords should have a 3-wire
grounding system.
Discontinue seaming operation in damp, wet condition and
other undesirable weather conditions.
Provide safe operating procedures along edges of roof,
tuf-lites, other roof openings.
Seamer must be tethered, or other safety means provided
to prevent seamer from falling from the roof.
Caution/Safety
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A. Bidirectional SSR Seamer Tool - Model No. VP16
Item Page
1. SSR Seamer Tool Kit Components................................6
2. Basic Description.........................................................7-8
3. Power Source.................................................................9
4. Preparation For Seaming..............................................10
5. Seaming Operation/Start/Endlaps/Finish................11-14
6. Field Maintenance/Troubleshooting.......................14-15
7. Seaming Information...................................................16
8. Hand Crimping/Information.........................................17
B. Hand Crimping Tool - Model No. VP-43600
Item Page
1. VP-SSR Hand Crimping Tool......................................18
2. Uses of Hand Crimping Tool........................................19
3. Step 1: Positioning.......................................................20
4. Step 2: Crimp Female Leading Edge...........................21
5. Step 3: Crimp Finish End............................................22
Table of Contents
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SSRSEAMERTOOL
FIELDMANUAL
MODELNO.VP-2000
Model No. VP16
1. SSR Seamer Tool Kit Components
1. Bi-directional SSR Seamer Tool
2. This Field Manual
3. One (1) Finish Seam Gauge
4. Shipping Box. Do Not Discard. Save for Storage &
Shipping.
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2. Basic Description
Model No. VP16
1. The SSR Seamer Tool is a special precision designed and built,
portable roll-forming machine. This tool can seam in two directions.
2. The tool is powered by an electric motor, rated at 3/4 H.P./10
Amp/115 volt/60 cycle single phase
3. The Seamer Tool is 59 lbs. (26Kg) or 88 (40Kg) with case.
4. Forming speed is capable of 40 surface feet (12192mm) per minute.
5. Power required: 20 Amp breaker minimum.
6. Control: on/off switch, forward single speed.
7. Tool is equipped with 5 sets of forming rolls.
8. For correct seam, only leading 3 sets should be engaged during seaming.
6
5
4 1
2
3
PLAN VIEW
FORMING ROLLS
As viewed from bottom.
Seaming
Direction
Seaming Direction
Panel Seam
Moveable
Side
Clamping
Handle
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52
41
Only these forming
rolls engaged
Not engaged

2. Basic Description
Model No. VP16
8. Forming Rolls.
a. First Set (Rolls #1 & 4) - Fig. 1
Tuck the female lip under the male lip and
begin to pull the seam together.
b. Second Set (Rolls #2 & 5) - Fig. 2
Force the two parts of the seam together
and begin the finishing process.
(#2 roll-fiber roller)
c. Third set (Rolls #3 & 6) - Fig. 3
Finish the seaming process by
compressing the seam.
FIG. 1
FIG. 2
FIG. 3
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3. Power Source
Model No. VP16
1. The 5 station roof seamer motor requires a 20 amp, 100-125 volt AC power
supply. Poor performance and motor damage can result from use of an
improper power supply.
Recommended extension cord size:
Distance (FT) 0-50 50-100 100-200 200+
Wire Gauge (AWG) 12 10 8 6
No other power tools should be run from seamer tool cord during seaming
operation.
2. Check Power Source, if seamer tool slows down or voltage
appears to drop.
A. There are three (3) possible reasons:
1. A lower rate cord than required is being used.
2. The power source is too far from seaming area.
3. Make sure no more than one (1) electrical power tool is
being operated off the single power source that is required for
the seamer tool.
3. Electrical requirements for 3/4 H.P.-10 Amp motor
A. 115 volt (minimum) - 60 cycle single phase
B. 20 Amp breaker minimum
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4. Preparation For Seaming
Model No. VP16
A. Check Seamer Tool
1. Check Seamer Tool for Grease. When in use, tool should be
lubricated every day. If Seamer Tool is in sustained,
continuous use, grease every four (4) hours (four shots
per grease fitting).
2. Lubricate tool at grease fittings, using only "Lithium
Grease".
3. Clean forming rolls with WD-40 to remove dirt,
excessive grease and sealant build-up on rolls.
Clean Mastic from rollers daily or more often if needed.
4. Check tool for loose parts, screws, wheels, forming
rolls, and electrical connections. Repair & replace
as required.
5. Lubricate drive chain, which is enclosed under rear
chain cover. Loosen and remove one (1) set screw
from cover. Apply one (1) shot of grease to each drive sprocket as required
after continuous 8 hour use.
B. Panel
1. Panels should be wiped down at the areas where
tape mastic or tube sealant is to be applied.
2. Check seams to ensure they are engaged prior to seaming.
See Figure 1 - Correct and Figure 2 - Incorrect below
SEALANT
MALE
RIB
FEMALE
RIB
MALE
RIB
FEMALE
RIB
SEALANT
FIGURE 1
CORRECT FIGURE 1
INCORRECT
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