VECOPLAN VAZ 800 XL SP User manual

Operation Manual
Shredder
VAZ 800 XL SP
Order no.:
Machine no.:
Date:
Year of construction:
10495
10495 020
2007-11-08
2007
VECOPLAN AG
Vor der Bitz 10
Gewerbegebiet Eichenstruth
D-56470 Bad Marienberg
Telephone 0049 2661 6267-0
Fax 0049 2661 6267-70
E-Mail: vecoplan@vecoplan.de
http://www.vecoplan.de

Contents
2
Copyright
Copyright of this operation manual remains the property of
the company VECOPLAN AG
This operation manual is intended for the installation, operation and
monitoring personnel of the plant operator.
It contains regulations and drawings of a technical nature, which may
not be duplicated either in whole or in part, distributed or evaluated
without authorisation for the purposes of competition, or communicated
to others.
Copyright by
VECOPLAN AG
Vor der Bitz 10
Gewerbegebiet Eichenstruth
D-56470 Bad Marienberg
Federal Republic of Germany
VECOPLAN AG

Contents
3
Manufacturer's Declaration
in the sense of the EC Machine Directive 98/37/EC,
in the latest version
We hereby declare that the construction of
Shredder VAZ 800 XL SP
in theform supplied by us, is intended for installation in a machine
and/or for putting together with other machines to form a machine
and that its commissioning is prohibited to the extent that it could be
established that the machine into which this machine is to be
installed corresponds to the provisions of the EC directive in the
following 98/37/EC; EMC Directive2004/108/EC and the low voltage
directive 2006/95/EEC.
Bad Marienberg, 2007-11-08
Vecoplan AG
Vor der Bitz 10 Postfach 1260
D-56470 Bad Marienberg D-56464 Bad Marienberg
Industriegebiet Eichenstruth
Tel. 02661 6267-0
Irene Scheidweiler
Executive Board
Wolfgang Lipowski
Board of Directors

Contents
4
1 Contents
1Contents............................................................................................................................................4
2General..............................................................................................................................................8
2.1 Note to the Operator.................................................................................................................... 8
2.2 Usage as Stipulated.................................................................................................................... 8
2.3 VECOPLAN -Quality Control ...................................................................................................... 9
3Safety...............................................................................................................................................10
3.1 Symbols.....................................................................................................................................10
3.1.1 Occupational Safety...............................................................................................................10
3.2 Occupational Safety Instructions ................................................................................................11
3.2.1 Organisational Measures .......................................................................................................11
3.2.2 Selection and Qualification of Personnel; Fundamental Obligations........................................11
3.3 Safety Instructions for Specific Operating Phases.......................................................................12
3.3.1 Normal Operation...................................................................................................................12
3.3.2 Special Work such as Upkeep Work, Rectifying Faults and Waste Disposal ...........................13
3.4 Instructions on Particular Types of Risk......................................................................................15
3.4.1 Electrical Energy....................................................................................................................15
3.4.2 Gas, dust, steam and smoke..................................................................................................16
3.4.3 Hydraulics, Pneumatics..........................................................................................................16
3.4.4 Oils, Greases and other Chemical Substances.......................................................................16
3.5 Mobile Machines........................................................................................................................17
3.6 Safety distances.........................................................................................................................18
3.7 Safety Locks..............................................................................................................................19
3.8 Protective Devices .....................................................................................................................20
3.9 Dangerous Area.........................................................................................................................20
3.10 Residual Risks...........................................................................................................................23
3.11 Personal Protective Equipment...................................................................................................23
4Technical Data.................................................................................................................................24
4.1 Machine Model Code .................................................................................................................24
4.2 Machine/Plant Rating.................................................................................................................24
4.2.1 Functional Data......................................................................................................................24
4.2.2 Dimensions and Weight .........................................................................................................24
4.2.3 Main drive..............................................................................................................................25
4.2.4 Hydraulic unit.........................................................................................................................25
4.3 Tightening Moment of the Screw, Except Fixing Screws for Reducing Tools and Counter Knife..26
4.3.1 Tightening Torques of Screw Connection of Reducing Tools..................................................26

Contents
5
4.3.2 Tightening Torques of Screw Connection for Counter Knife....................................................26
4.4 Electrical Connections................................................................................................................27
4.5 Noise Emission Values of a Reference Machine.........................................................................28
5Transporting....................................................................................................................................30
5.1 Dimensions and Weight (see Chapter "Technical Data").............................................................30
5.2 Instructions and Protective Measures for Transporting................................................................30
5.3 Hoisting Gear, Lifting Eye Bolts..................................................................................................30
5.4 Check on Acceptance by the Receiver .......................................................................................31
5.5 Packaging, Insulation.................................................................................................................31
5.6 Report and Document Transport Damage..................................................................................31
5.7 Storage Location, Storage Period, Protective Measures.............................................................31
6Installation.......................................................................................................................................32
6.1 General Instructions...................................................................................................................32
6.2 Installation Conditions................................................................................................................32
6.3 Hoisting Gear.............................................................................................................................33
6.4 Installation..................................................................................................................................33
6.4.1 Fitting.....................................................................................................................................34
6.5 After Installation .........................................................................................................................35
6.6 Electrical Plant...........................................................................................................................36
6.7 Removal.....................................................................................................................................37
7Commissioning...............................................................................................................................38
7.1 Instructions ................................................................................................................................38
7.2 Before commissioning................................................................................................................38
7.3 During Commissioning ...............................................................................................................39
7.4 Idle Operation and Locking Mechanism Test without Material.....................................................40
7.4.1 Idle Operation Test.................................................................................................................40
7.4.2 Locking Mechanism Tests......................................................................................................41
7.5 Mechanical Test Running with Material.......................................................................................42
8Operation.........................................................................................................................................44
8.1 Normal Operation.......................................................................................................................44
8.2 Stopping the Machine/Plant........................................................................................................44
8.3 Conduct in Case of Disruptions ..................................................................................................44
8.3.1 Safety Cut-Off........................................................................................................................44
8.4 Operational Safety .....................................................................................................................45
8.5 Operator controls.......................................................................................................................46
8.5.1 Control cabinet.......................................................................................................................46
8.6 For information on Allen Bradly programmer logic control (PLC) see "Appendix" section circuit
diagram (CPU 1747-L532).......................................................................................................................47

Contents
6
8.6.1 Troubleshooting.....................................................................................................................48
8.6.2 Switching on Again after Fault................................................................................................49
8.7 Damage during Guarantee Period..............................................................................................49
9Maintenance....................................................................................................................................50
9.1 Maintenance and Inspection.......................................................................................................50
9.1.1 Instructions............................................................................................................................50
9.1.2 General advice hydraulic system............................................................................................52
9.1.3 Recommended Hydraulic Oil Type.........................................................................................53
9.1.4 Adjusting the Hydraulic System..............................................................................................53
9.1.5 Maintenance and Inspection List............................................................................................54
9.2 Lubricating and Checking the Bearings.......................................................................................57
9.2.1 Checking the Bearings...........................................................................................................57
9.2.2 Lubricating Points ..................................................................................................................58
9.2.3 Lubricant Storage...................................................................................................................59
9.3 Maintenance..............................................................................................................................60
9.3.1 Note.......................................................................................................................................60
9.3.2 V-Belt Drive............................................................................................................................61
9.3.3 Tension and Replace V-ribbed belt.........................................................................................62
9.3.4 Removing and Fitting Pulley...................................................................................................64
9.3.5 Changing the Reducing Tools ................................................................................................65
9.3.6 Replace Counter Knife...........................................................................................................68
9.3.7 Changing the Screen .............................................................................................................70
9.3.8 Ram guides: Replacing of guide rollers ..................................................................................71
9.3.9 Replacement of guide rails.....................................................................................................73
9.3.10 Replacing the Seals at the Ram Front....................................................................................75
9.3.11 Replacing the Seal at the Back Wall.......................................................................................77
9.3.12 Repair Work on the Machine/Plant.........................................................................................78
10 Spare Parts Holding and Customer Service..................................................................................79
10.1 Spare Parts Holding...................................................................................................................79
10.2 Designation................................................................................................................................80
10.3 Name of Components ................................................................................................................81
10.4 Spare and Replacement Parts List.............................................................................................81
10.4.1 Machine body ........................................................................................................................82
10.4.2 Counter knife .........................................................................................................................83
10.4.3 Screen...................................................................................................................................83
10.4.4 Rotor......................................................................................................................................84
10.4.5 Reducing tool.........................................................................................................................86
10.4.6 Ram.......................................................................................................................................87

Contents
7
10.4.7Main drive..............................................................................................................................89
10.4.8 Hydraulic system (structural component 6).............................................................................90
10.5 Spare Parts and Customer Service Addresses...........................................................................91
10.6 Our Representative Offices........................................................................................................92
11 Appendix.........................................................................................................................................94
11.1 Maintenance Tools and Accessories ..........................................................................................94
11.2 List of Separate Documentation..................................................................................................94
12 Trip coupling...................................................................................................................................95
12.1 Operational Safety .....................................................................................................................95
12.2 Design .......................................................................................................................................95
12.3 Operation...................................................................................................................................95
12.4 Troubleshooting.........................................................................................................................96
12.5 Adjusting the contaminant detection proximity switch..................................................................97
12.6 Measures after the machine has been shut down by the contaminant detection..........................98
13 Index................................................................................................................................................99

General
8
Pos:1.1 /01_AL/01 _Hinweis andenBetreiber/Allg/Ü1_Allgemeines @ 0\mod3_2.doc@76865
2 General
Pos:1.2 /01_AL/01 _Hinweis andenBetreiber/Allg/Ü2_Hinweisan denBetreiber@ 27\mod7507_2.doc @ 316091
2.1 Note to the Operator
Pos:1.3 /01_AL/01 _Hinweis andenBetreiber/Allg/DieBedi enu ngs hinw ei se di ese r Bet ri ebsa nlei tu ng @ 27\mo d 750 8_2. doc @ 31 611 7
The operating instructions from this operation manual must be
observed, because:
Pos:1.4 /01_AL/01 _Hinweis andenBetreiber/Allg/Nur mitKe nntnis dieserBetriebsanleitung @27\mod7509_2.doc@316143
Only with the knowledge of this operation manual can errors to the
machine/plant be avoided and faultless operation be guaranteed.
Pos:1.5 /01_AL/01 _Hinweis andenBetreiber/Allg/FürSchädenundBetriebsstörungen @2 7\mod7510_2.doc@ 3 161 69
VECOPLAN accepts no liability for damage and operational
disruptions arising from the non-observation of this operation
manual!
Pos:1.6 /A@ 37\mo d_1 126 942 07 3 953 _0.d oc @ 561 151
Pos:1.7 /01_AL/01 _Hinweis andenBetreiber/Allg/Sollten sicht rotzd em ei nm al Sc hwie ri gkeit en @ 27\mod751 1_2. doc @ 31 619 5
Nevertheless, should you encounter any difficulties, please turn to our
Customer Service or Spare Parts department or one of our
representative agents. They will be happy to help you (see Chapter
"Spare Parts Holding and Customer Service").
Pos:2/A@ 37\mod_1 1 269 4207 395 3_0 . doc @56 11 5 1
Pos:3.1 /01_AL/02_BestimmungsgemäßeV erwendun g/Allg/Ü2_BestimmungsgemäßeVerwendun g@ 27\mod8 318 _2. doc @ 316 247
2.2 Usage as Stipulated
Pos:3.2 /01_AL/02_BestimmungsgemäßeV erwendun g/Allg/Die Maschine/Anlage istausschließlichfür@ 1\mod_ 111 23 4 134 118 7_2. do c @ 4 3 030 3
The machine/plant is exclusively provided for the following purpose:
Pos:4/A@ 37\mod_1 1 269 4207 395 3_0 . doc @56 115 1
Pos:5/01_AL/XXX_Verw endungs zweck/ZK/10495020 @100\mod_1194429484171_2.doc@1241985
- for reducing of nappies from production waste
Pos:6/A@ 37\mod_1 1 269 4207 395 3_0 . doc @56 11 5 1
Pos:7.1 /01_AL/02_BestimmungsgemäßeV erwendun g/Al lg/Je der darüb er hi naus geh end e Ge bra uch @ 95\mod_11 906 339 7 60 62_ 2.doc @ 1 204 402
Any further usage is deemed not to be as stipulated. VECOPLAN is not
liable for damage incurred as a result; solely the user bears the risk for
this.
Pos:7.2 /A@ 37\mo d_1 126 9 42 073 953 _0.d o c @ 5 61 151
Pos:7.3 /01_AL/02_BestimmungsgemäßeV erwendun g/Allg/Die Maschine/Anlage istnachdemz ur Zeit @27\mo d75 13 _ 2.doc @3 1 63 51
The machine/plant is constructed in accordance with the state of
the art at the time and the acknowledged safety regulations at the
time it is supplied and is operationally safe.
Nevertheless, risk to life and limb of the user or third parties or
effects on the machine and other investment goods can arise if it is
not used expertly, by untrained personnel or not used as stipulated.
Included under usage as stipulated is the observance of the
operation manual and keeping to the inspection and maintenance
conditions.
Pos:8/S@ 37\mod_1 1 269 4162 426 5_0 . doc @56 11 2 5

General
9
Pos:9.1 /01_AL/03 _VECOPLAN -Qualitätskontrolle/Allg/Ü2_VECOPLAN-Qualit ätsko ntr olle @ 27\mod 1019 9_2 .doc @ 76 943
2.3 VECOPLAN -Quality Control
Pos:9.2 /01_AL/03 _VECOPLAN -Qualität s kont rolle/All g /Die M aschin e/A nla ge wir d bei VECOPLA N kom plett @32 \mo d10 8 93_2. d oc @ 3163 77
The machine/plant will be completely assembled and the individual
parts operationally checked at the VECOPLAN site.
The complete machine/plant will furthermore be subjected to
VECOPLAN quality control.
Pos:10/S @37\mod_1 126 9 416 242 65_ 0.do c @ 5 611 25

Safety
10
Pos:11. 1/03_SI/01_SI_Allg/Kapitel_Allg/Ü1_Sicherheit @27\mod8322_2.doc @ 76969
3 Safety
Pos:11. 2.1/ 02_SI/01_SI_Allg/Kapit el_Allg/01_Symbole_Allg/01_Symbol eÜ2@ 27\mod832 3_2 .do c @ 2 8 606 1
3.1 Symbols
Pos:11. 2.2/02_SI/ 01_SI _Al lg/Kapit el_A llg/0 1_Symb ole_All g/01_A rbeitssi c herheit Ü 3 @ 27 \mod8324_2.doc@ 286087
3.1.1 Occupational Safety
Pos:11. 2.3/Warnung _Allg/Warnung/F_WarnungmitDreieck_Ü@ 24\mod_1 1 1321 046 698 4_2 . doc @43 18 1 1
Warning!
Pos:11. 2.4/Warnung _Allg/Warnung/D/F_DiesesSymbolfind enSie beiallen@ 24\mod_11 132 1 190 775 0_2 .do c @ 4 3 186 3
You will find this symbol next to all occupational safety
instructions in this operation manual for which there is risk to life
and/or limb. Observe these instructions and conduct yourself
particularly carefully in these cases.
Forward all occupational safety instructions to other users as well.
As well as the instructions in this operation manual, the generally
valid safety and accident prevention regulations must be
considered.
Pos:11. 2.5/A @37\mod_1 1269 42 0 739 53_ 0.do c @ 5 61 1 51
Pos:11. 2.6/Vorsicht -B esc hädi gung des Ge rätes /F_Ü_V orsic ht -B eschä digu ng d es Ge rät es @ 24 \mod_ 111 321 0 86 453 1_2. doc @ 43 183 7
Caution -Equipment Damage!
Pos:11. 2.7/Vorsicht -B esc hädi gun g des Ge rätes /D/F _D/F _Dieses Zeichen steht an den S tellen i n @ 26\mod_1113212211406_2.doc@ 431889
This symbol is found in places in this operation manual
which are to be specially noted so that the guidelines,
regulations, instructions and the correct working
procedures observed, and so damage and destruction
of the machine and/or other parts of the plant are also
prevented.
Pos:11. 2.8/A @37\mod_1 1269 42 0 739 53_ 0.do c @ 5 61 1 51
Pos:11. 2.9/Hinweis/F_Hinweis_Ü@26\mod _11 132 1233 31 8 7_2 .doc @ 43 191 5
Note
Pos:11. 2.10 /Hinweis/H/F_H/F_HierfindenSie InformationenoderHinweise@ 26\mod_11 13 2 124 601 71_2 .d oc @ 4 319 4 1
This is where you will find information or notes.
Pos:11. 3/S @ 37\mod_1126941624265_0. doc @ 561125

Safety
11
Pos:11. 4.1/ 02_SI/01_SI_Allg/Kapit el_Allg/02_Arbeitssicherheitshinweise_Allg/02_Arbeitssicher heitshinweiseÜ2 @ 27\mod 8 34 6_2. doc @ 28 6113
3.2 Occupational Safety Instructions
Pos:11. 4.2/02_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssicherh eitshinweise_Allg/02_1_OrganisatorischeMaßnahmenÜ3 @2 7\mod8354_2.doc @286139
3.2.1 Organisational Measures
Pos:11. 4.3/02_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssicherh eitshinweise_Allg/02_1_1_DieBetriebsanleitungständig a mEinsatzort @ 27\mo d83 55_ 2 .do c @ 2 861 6 5
Always keep the operation manual available at the place where the
machine/plant is being used!
Pos:11. 4.4/02_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssicherh eitshinweise_Allg/02_1_2_Das mitT ätigkei ten and er Maschi ne @27\mod83 5 6_2 .doc @ 28 619 1
Staff entrusted with working on the machine must have read the
operation manual, especially its Safety Instructions chapter, before
starting work. While working it is too late.
This is particularly applicable for those staff working only on fitting
out and maintaining the machine, for example.
Pos:11. 4.5/02_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssicherh eitshinweise_Allg/02_1_3_AlleSicherheits-un d Ge fah renhinwei se @ 2 7 \mod8359_2.doc @ 286217
All safety and risk instructions at/on the machine are to be kept in a
readable condition in their entirety.
Pos:11. 4.6/A @37\mod_1 1269 42 0 739 53_ 0.do c @ 5 61 1 51
Pos:11. 4.7/02_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssicherh eitshinweise_Allg/02_2_Personalauswahl und-qualifi k ation Ü 3 @ 27\mod836 0 _2. doc @ 286 243
3.2.2 Selection and Qualification of Personnel; Fundamental Obligations
Pos:11. 4.8/ 03_SI/Alte_O rdner/02_2_1_Nurg eschultes oderunterwiesenesPersonal@ 27\mo d83 6 2_2 .doc @ 28 626 9
Only use pesonnel that are trained or are being trained. Clearly
establish competences of the personnel for operating, fitting out,
maintaining and upkeep.
Pos:11. 4.9/02_SI/01_SI_Allg/Kapitel_Allg/02_Arb eitssich erh eitshinw eise_Al lg/ 02_ 2_2_S ichers tellen , da ß n ur dazu @ 27 \mod83 64_ 2. doc @2 862 95
Ensure that only those staff entrusted for that purpose are working
on the machine.
Pos:11. 4.10 /02_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssicherheitshi nweise_A ll g/02 _2_ 3_M aschi n enfü hre rve rantw ort ung @27\mo d83 65 _ 2.doc @2 8 63 21
Establish responsibility of machine operator -even with respect to
traffic regulations -and enable him to reject any instructions from
third parties that are contrary to safety.
Pos:11. 4.11 /02_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssicherheitshi nweise_Allg/02_2_4_Z uschulen des, anzulernendes,einzuwe@ 27\mo d 83 66_2 .doc @ 2 8634 7
Only allow staff being trained, instructed or in the context of a
general training course to work on the machine/plant under
constant supervision of an experienced person.
Pos:11. 5/S @ 37\mod_1126941624265_0.doc@ 561125

Safety
12
Pos:11. 6.1/02_SI/01_SI_Allg/Kapitel_Allg/03_Sicherheitshinweisezu besti mmtenBetr_Allg/03_Siche rheitshinweisezubestimmtenBetr Ü 2 @ 2 7\mo d83 71_ 2. do c @ 2 864 25
3.3 Safety Instructions for Specific Operating Phases
Pos:11. 6.2/02_SI/01_SI_Allg/Kapitel_Allg/03_Sicherheitshinweisezu besti mmtenBetr_Allg/03_1_NormalbetriebÜ3 @ 27\mod 83 76_ 2.doc @ 2 864 51
3.3.1 Normal Operation
Pos:11. 6.3/Warnung _Allg/Verletzun gsgef ahr/F_Warnung-V e rletzu ngsg efa hr@ 26\mod _11 132 232 5187 5 _2 .doc @4 3 226 1
Warning -Risk of Injury.
Pos:11. 6.4/Warnung _Allg/Verletzun gsgef ahr/W/F_Wäh ren d des Betrie bes besteht V e rletzu ngsg ef a hr @ 26\mod _11 132 234 828 4 3_ 2.doc @ 4 322 87
During operation there is the risk of injury in the dangerous areas
of the machine.
Local control desks (operational controls) are to be attached so
that dangerous areas of the machine can be recognised.
Pos:11. 6.5/A @37\mod_1 1269 42 0 739 53_ 0.do c @ 5 61 1 51
Pos:11. 6.6/Warnung _Allg/Brandgefah r/F_WarnungBrandgefah r_Ü@ 26\mod_11 1 32 235 8571 8_2 . doc @43 231 3
Warning -Fire risk!
Pos:11. 6.7/Warnung _Allg/Brandgefahr/V/F _V erbl eibt z erk lei nert es Gu t bei @ 2 6\mod_1 113 2 23 950 203 _2.d o c @ 4 32 339
If reduced material is left standing for long periods in the
machine/plant, the material may ignite.
For preventative fire protection, reduction machines and
conveying plant must be run empty at the end of the shift or before
standing idle for long periods.
Pos:11. 6.8/A @37\mod_1 1269 42 0 739 53_ 0.do c @ 5 61 1 51
Pos:11. 6.9/02_SI/01_SI_Allg/Kapitel_Allg/03_Sicherheitshinweisezu besti mmtenBetr_Allg/03_1_1_Di eMaschine/Anlageimmer nur@ 27\mod8380_2.doc@ 286477
Always operate the machine/plant only in a perfect condition.
Pos:11. 6.10 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sicherheitshinweisezu bes timmtenBetr_Allg/03_1_2_Mindestenseinmalpro Schicht @27\mo d83 81_ 2 .do c @ 2 86503
At least once every shift, check the machine/plant for damage and
defects that are externally detectable.
Immediately report any changes made (including those of the
operating behaviour) immediately to the competent post/person.
Shut the machine down immediately, as appropriate, and secure
against it being turned on again.
Pos:11. 6.11 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sicherheitshinweisezu bes timmtenBetr_Allg/03_1_3_BeiFunktio nsstörun gen Maschine/Anlage@ 27\mod8383_2.doc@286373
In the case of functional faults, shut down the machine/plant
immediately and secure.
Immediately rectify any faults.
Pos:11. 6.12 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sicherheitshinweisezu bes timmtenBetr_Allg/03_1_4_SämtlicheArbeitenan der@27\mod8 384_2.doc @ 286399
All work on the machine/plant is in principle only to be carried out
when the machine/plant has been stopped and when the main
breaker is turned off and disconnected.
Simply operating the emergency stop switch is not sufficient.
Pos:11. 6.13 /02_SI/01_SI_All g/Kapi tel_A llg/ 03_Si ch erheitshi nw eise z u bes ti mmten B e tr_Allg/ 03_ 1_5 _Vor Einsc halte n/In gan gsetz en d er @ 27 \mo d 83 85_2 .doc @ 28 652 9
Before switching on the machine/plant or putting it into operation,
ensure that nobody may be at risk from the running machine/plant.
Pos:11. 6.14 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sicherheitshinweisezu bes timmtenBetr_Allg/03_1_6_Absau g-undEntlüftungsvorrichtungen@ 27\mod8386_2.doc@ 286555
Do not switch off or remove pneumatic extraction and ventilation
equipment when the machine is running.
Pos:11. 7/S @ 37\mod_1126941624265_0.doc@ 561125

Safety
13
Pos:11. 8.1/ 02_SI/01_SI_Allg/Kapit el_Allg/03_Sonderarbeitenwi eInstandh_Allg/03_2_SonderarbeitenwieInstandhaltungstätigk Ü3 @ 27\mod 8 388 _2. doc @ 286 789
3.3.2 Special Work such as Upkeep Work, Rectifying Faults and Waste Disposal
Pos:11. 8.2/02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderarbeiten wieInstandh_Allg/03_2_01_KeineVerände rungen, An-undUmbau te n @ 2 7\mod8389_2.doc @ 286737
Do not make any alterations or extensions to or rebuild the
machine/plant without the approval of VECOPLAN. This also
applies to the installation and adjustment of safety equipment and
safety valves and for welding to load-bearing parts.
Pos:11. 8.3/02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderarbeiten wieInstandh_Allg/03_2_02_KeineVerände rungan derelektrischen@ 27\mod83 9 0_2 .doc @2 8 681 5
Do not make any alteration to the electrical control system without
the written authorisation of VECOPLAN. This also applies to
software from PLC control systems.
Pos:11. 8.4/02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderarbeiten wieInstandh_Allg/03_2_03_Hydraulik-Schlauchleitungen@ 27\mod8391_2.doc@286867
Replace hydraulic hose pipes at the intervals indicated (see
Maintenance Chapter "Maintenance and Inspection List"), even if
no external defects can be detected.
Pos:11. 8.5/02_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wieInstandh_Allg/03_2_04_In derBetriebsanleitungvorgeschriebene@27\mod8 392 _ 2. doc @ 286 893
Keep to the adjustment, maintenance and inspection work and
deadlines prescribed in the operation manual including information
on replacing parts/fitting out parts.
This work must only be carried out by specialist personnel.
Pos:11. 8.6/ 02_SI/01_SI_Allg/Kapit el_Allg/03_Sonderarbeitenwi eInstandh_Allg/03_2_05_Bedienun gspersonalvorBeginn@ 27\mod839 4_2. d oc @ 286841
Inform operating staff before starting to carry out special work and
upkeep work. Appoint supervisors.
Pos:11. 8.7/02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderarbeiten wieInstandh_Allg/03_2_06_Instand haltungs bereichweiträumigabs@ 27\mod839 5_2 .d oc @ 28 69 1 9
Secure an upkeep zone over a wide area.
Pos:11. 8.8/02_SI/01_SI_Allg/Kapitel_Allg/03_SonderarbeitenwieInstandh_Allg/03_2_07_Maschine_AnlagebeiWartungoder@ 27\mod839 6_2. do c @ 2 8 694 5
During maintenance or repairs, completely switch off machine/plant
and secure against it be switched on again.
Pos:11. 8.9/02_SI/01_SI_Allg/Kapitel_Allg/03_Son derarb ei ten wi e I ns tan dh_Al lg/ 03_ 2_08 _H au ptb efehls ei nric htun gen versc hließ en @ 27\mo d83 97_ 2. doc @2 869 71
Lock up the master control equipment and remove the key and/or
switch off the main breaker. Emergency stop is not sufficient for
this.
Pos:11.8.10 /02 _S I/01 _S I_Al lg/K api tel _Al lg/ 03_S o nde rarbei te n wie I nsta ndh_A ll g /03 _2_0 9_Ei nz eltei le und grö ße re Bau gr uppe n @ 27\mod 8398 _2. do c @ 2 86 997
Individual parts and larger assemblies are to be carefully affixed
and secured by hoisting gear, so that they do not present any risk.
Only use suitable and technically perfect hoisting gear and load-
bearing resources with sufficient loading capacity.
Do not remain or work under suspended loads.
Pos:11. 8.11 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_10_MitdemAnschlagenvonLasten@27\mo d83 99_ 2 .do c @ 2 870 2 3
Only entrust experienced persons with the attachment of loads and
instruction of crane operators.
The instructormust remain in the field of view of the operator or
stay in voice contact with him.
Pos:11. 8.12 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_11_BeiMontage arbeiten über@27\mod 840 0_2 .doc @ 28 704 9
For installation work above body height, use ascending aids or
working platforms.
Do not use machine parts as ascending aids.
Use antifall guards for maintenance work at greater heights.
Pos:11. 8.13 /S @3 7\mod_1126941624265_0.doc@561125

Safety
14
Pos:11. 8.14 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_12_AlleGriffe_Tritte_Geländer@27\mod 84 0 1_2. doc @ 28 707 5
Keep all handles, handrails, pedestals, platforms and ladders free
from soiling, snow and ice.
Pos:11. 8.15 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_13_Durch entsprec hendeAnwei sung en @ 27\mod8 40 2_2 .doc @ 28 710 1
Using appropriate instructions and inspections, the operator must
guarantee cleanliness and visibility of the workplace at the
machine/plant.
Pos:11. 8.16 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_All g /03 _2_1 4_ Maschi ne u nd hieri ns bes ond ere @ 2 7\mod8403_2.doc@ 287127
Clean the machine, and particularly in this case connections and
screw joints, of oil, fuel or cleaning materials before starting
maintenance/repairs.
Do not use any aggressive cleaning materials.
Use fibre-free cleaning cloths.
Pos:11. 8.17 /03_SI/Alte_O rdner/03_2_15_Vor demReinigen derMaschinemitWasser@ 27\mod 84 04_ 2.do c @ 2 871 5 3
Before cleaning the machine with water or other cleaning material,
cover, seal or glue up all holes into which no water / cleaning
material may penetrate for safety and/or functional reasons.
At particular risk are electrical motors, switching cabinets and
hydraulic equipment.
Cleaning with steam jet-air ejector (pressure washer) is not
permitted.
Pos:11. 8.18 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_16_NachdemReinigensind dieAbdeckungen@ 27\mo d 840 5_2. doc @ 287 179
After cleaning, remove the covers/adhesions completely.
Pos:11. 8.19 /03_SI/Alte_Ordner/03_2_17_N ac h de r Rei nigun g al le K rafts toff @27\mo d84 06_2 . doc @ 2 872 0 5
After cleaning, inspect all fuel, hydraulic oil pipes for leaks, lose
connections, rub marks and damage.
Immediately rectify any defects established.
Pos:11. 8.20 /02_SI/01_SI_Allg/Kapitel_All g/ 03_So nderar beite n wie I nsta ndh_Allg /03 _2_1 8_Bei W artu ngs -un d Inst ands etzu ngsa rbeiten @27\mo d 84 08_2 .doc @ 2 8723 1
Always tighten loosened screw connections when doing
maintenance and upkeep work.
Pos:11. 8.21 /02_SI/01 _SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_19_IstdieDemontagevon Sicherheit seinr@ 27\mod8409_2.doc@286763
If the removal of safety equipment when fitting out, maintaining and
repairing is required, immediately after the maintenance and repair
work has been carried out, the safety equipment is to be replaced
and inspected.
Pos:11. 8.22 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_20_VordemIngangsetz ennach@ 27\mod84 10_ 2 .doc @2 87 2 57
Before putting into operation after upkeep work, check whether all
the protective devices have been attached.
Pos:11. 8.23 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_21_Fürsichereund umweltschonende@ 27\mod 8411 _2. doc @ 287 283
Ensure safe disposal of operating resources and aids, as well as
replacement parts, that is not harmful to the environment.
Pos:11. 8.24 /02_SI/01_SI_Allg/Kapitel_Allg/03_Sonderar beitenwieInstandh_Allg/03_2_22_TürenundKlappendürfenerst@ 27\mod8412_2.doc@287309
Doors and valves must only be opened after the machine/plant is
stopped.
Observe information signs.
Pos:11. 9/S @ 37\mod_1126941624265_0.doc@ 561125

Safety
15
Pos:11. 10.1 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hinw eiseaufbesondereGefahren arten_Allg/04_HinweiseaufbesondereGefahrenartenÜ2@27\mod84 13 _ 2.do c @ 2 87 5 95
3.4 Instructions on Particular Types of Risk
Pos:11. 10.2 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hinw eiseaufbesondereGefahren arten_Allg/04_ 1_ElektrischeEnergie Ü3 @27\mod8414_2.doc@287439
3.4.1 Electrical Energy
Pos:11. 10.3 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hinw eiseaufbesondereGefahren arten_Allg/04_ 1_1_NurOrigin alsicherungen mit@ 27\mod84 1 5_2 .doc @ 28 746 5
Only use original fuses with the prescribed current rating.
Turn off the machine/plant whenever the electrical energy supply is
disrupted.
Pos:11. 10.4 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hinw eiseaufbesondereGefahren arten_Allg/04_ 1_2_ArbeitenanelektrischenAnlagen@ 27\mod8416_2.doc@ 287491
Work on electrical plant or operating resources must only be done
by a specialist electrician or by persons being instructed under the
management and supervision of a specialist electrician, in
accordance with the electrical engineering regulation.
Pos:11. 10.5 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hinw eiseaufbesondereGefahren arten_Allg/04_ 1_3_Maschinen-und A nl age nteile @ 27 \mo d84 17 _ 2.doc @2 8 751 7
Machine and plant parts on which inspection, maintenance and
repair work is to be carried out must be switched off and
unpowered.
First check that the switched-off parts are unpowered, then earth
and short circuit. Insulate nearby parts that are powered.
Pos:11. 10.6 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hinw eiseaufbesondereGefahren arten_Allg/04_ 1_4_Die ele ktrisc h e Ausr üst u ng @ 27\mod 841 8_2 . doc @28 75 4 3
The electrical equipment of a machine/plant is to be
inspected/checked regularly. Defects, such as loose connections
and/or soldered cable, must be removed immediately.
Pos:11. 10.7 /02_SI/01 _SI_Allg/Kapi tel _Al lg/ 04_Hi nw eis e auf b eson de re G efah ren art en_A llg/ 04_ 1_5_S in d A rb eiten ans pan nun gs fü hre nde n @ 2 7\mod8419_2.doc@287569
If work on powered is necessary, take on a second person, who
would operate the emergency stop or main breaker with voltage
disconnection in an emergency.
Close off the working areas with a red-and-white safety chain and a
warning sign.
Only use tools which are electrically insulated.
Pos:11. 10.8 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hinw eiseaufbesondereGefahren arten_Allg/04_ 1_6_B ei A rbei ten anH o chsp annu ngs baug rup pen @2 7\mod8420_2.doc@287621
When working on high voltage assemblies after disconnecting the
power, connect the supply cable to earth and short circuit the
components, e.g. capacitors, with an earthing rod.
Pos:11.10.9 /A @ 3 7\mod_1126942073953_0.doc@561151
Pos:11. 10.10/Warnung_Allg/Allgemei neGefahren/F_Ü_Warnung-All g emeine G efa hre n_Dr eieck @ 21\mod _11 132 075 9978 1 _2 .doc @4 3 178 5
Warning – General Risks!
Pos:11. 10.11/Warnung_Allg/Allgemei neGefahren/ B/F_B / F_Bei allen St eue run gen die mit ein er U SV @ 26\mod_111 322 495 0 67 1_2. doc @ 43 242 1
For all control systems which are equipped with a
UPS (Uninterruptible Power Supply), as well as switching off the
control system voltage, the mains switch located on the UPS must
also be switched off.
Pos:11. 11/S@ 37\mod_11 26 9 416 242 65_0 .d oc @ 5 611 2 5

Safety
16
Pos:11. 12.1 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Gas_Staub_ Dampf_Rauch_Allg/04 _2_Gas_Staub_Da mpf_ RauchÜ3 @27\mod842 1 _2 .doc @2 8 764 7
3.4.2 Gas, dust, steam and smoke
Pos:11. 12.2 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Gas_Staub_ Dampf_Rauch_Allg/04 _2_1_Schweiß-Brenn-undSchleif@27\mod 842 2 _2. doc @ 287 673
Only carry out welding, burning and grinding work on the plant if this
is expressly authorised.
Risk of fire and explosion.
Pos:11. 12.3 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Gas_Staub_ Dampf_Rauch_Allg/04 _2_2_Vor demSchweißen_Brenne nund@ 27\mod8 42 3_2. doc @ 28 7725
Before welding, burning and grinding, clean the machine/plant and
the surrounding area of dust and flammable substances and ensure
sufficient ventilation (risk of explosion).
If present, remove the EPROM from the PLC.
Pos:11. 12.4 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Gas_Staub_ Dampf_Rauch_Allg/04 _2_3_BeiArbeitenin engenRäumen@ 27\mod8 424 _2. do c @ 2 87 699
When working in tight spaces, observe any national regulations that
exist.
Pos:11. 13/A@ 37\mod_11 26 9 420 739 53_0 .d oc @ 5 611 5 1
Pos:11. 14.1 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hydraulik_Pneumatik_Allg/04_3_Hydr aulik,Pn eumatikÜ3 @27\mod8425_2.doc@ 287751
3.4.3 Hydraulics, Pneumatics
Pos:11. 14.2 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hydraulik_Pneumatik_Allg/04_3_1_Ar beitenan hydraulischen @27\mod8426_2.doc @287777
Work on hydraulic equipment must only be done by persons with
special knowledge and experience in hydraulics.
Pos:11. 14.3 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hydraulik_Pneumatik_Allg/04_3_2_Alle LeitungenSchläucheund @27\mod8427_2.doc@287803
Regularly check all cables or pipework, hoses and screw
connections for leaks and damage that can be detected externally.
Rectify any damage immediately. Oil spraying out can lead to
injuries and cause fires.
Pos:11. 14.4 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Hydraulik_Pneumatik_Allg/04_3 _3_ Zu öf fn end e Sy ste mabsc hni tt e @ 2 7\mod8428_2.doc@287829
Depressurise system sections and pressure pipes (hydraulics,
compressed air) before starting repair work.
Pos:11. 15/A@ 37\mod_11 26 9 420 739 53_0 .d oc @ 5 611 5 1
Pos:11. 16.1 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Öle_Fette undanderechemischeSubst_Allg/04_4_Öle, Fetteunda nderechemischeSubstanzen Ü3 @ 27\mo d8 429 _2. doc @ 287 855
3.4.4 Oils, Greases and other Chemical Substances
Pos:11. 16.2 /02_SI/01 _SI_A ll g/Kapi tel _All g/ 04_Öl e_F ette und an der e ch emi sch e S ubs t_Al lg/0 4_4 _1_B ei m Um gan g mi t Öl en @ 27\mo d84 30_ 2. doc @2 878 81
When handling oils, greases and other chemical substances,
observe the safety regulations applicable to the product.
Observe manufacturer's information.
Pos:11. 16.3 /02_SI/01 _SI_Allg/Kapitel_Allg/ 04_Öle_Fette undanderechemischeSubst_Allg/04_4_2_Vorsicht beimUmgangmitheißen@ 27\mod843 1_2 . doc @ 28790 7
Take care when handling hot operating resources and aids
(risk of burning and/or scalding).
Pos:11. 17/S@ 37\mod_11 26 9 416 242 65_0 .d oc @ 5 611 2 5

Safety
17
Pos:11. 18.1 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_OrtsveränderlicheinsetzbareMaschinenÜ2@ 27\mod843 2_ 2 .doc @28 7 95 9
3.5 Mobile Machines
Pos:11. 18.2 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_01_BeiVe rladearbeitennur@ 27\mod843 3 _2. doc @ 287 985
Only use permitted hoisting gear and load-bearing equipment with
sufficient loading capacity in loading work.
Pos:11. 18.3 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_02_SachkundigenEinweiserfürdenHe bevorgang@ 27\mod843 4_2 . doc @ 2880 1 1
Determine expert instructors for the lifting process.
Pos:11. 18.4 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_03_Maschinen nur gemäß Anga ben @27\mo d84 35_ 2. doc @2 880 3 7
Only lift machines expertly with hoisting gear in accordance with the
information in the operationmanual (load fastening points for load-
bearing equipment etc.).
Pos:11. 18.5 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_04_Nurgeeign etes Transportfahrzeug @ 27\mod8436_2.doc@288063
Only use a suitable materials handling vehicle with sufficient loading
capacity.
Pos:11. 18.6 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_05_Ladungzuverlässigsichern@ 27\mod8437_2.doc@288089
Reliably secure load. Use suitable load fixing points.
Pos:11. 18.7 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_06_Fallsvorhanden_vord erV@ 27\mod843 8 _2. doc @28 8 11 5
If available, before loading work, provide the machine with the
equipment supplied for unintentional load changes. Attach relevant
warning sign.
Pos:11. 18.8 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_07_Vor Wiede rinb etriebna hmeEinrichtungen@ 27\mo d84 42_2 .doc @ 2 8814 1
Remove equipment properly before recommissioning.
Pos:11. 18.9 /02_SI/01 _SI_Allg/Kapitel_Allg/ 05_OrtsveränderlicheinsetzbareMaschinen_Allg/0 5_08_FürTransportzwecke abzubauend e@2 7\mod8447_2.doc@ 288167
Carefully reattach and affix parts removed for materials handling
purposes before recommissioning.
Pos:11. 18.10/02_SI/01_SI_Allg/Kapitel_Allg/05_OrtsveränderlicheinsetzbareMaschinen_Allg/05_ 09_Auchb eigeringfügigemStando rtwechsel @ 27\mod 844 8_2. do c @ 2 8 793 3
Even for minor site change of the machine or plant, disconnect from
any external energy supply.
Before recommissioning, properly reconnect the machine to the
mains.
Pos:11. 18.11/02_SI/0 1_SI_Allg/Kapitel_Allg/05_OrtsveränderlicheinsetzbareMaschinen_Allg/05_ 10_BeiWi ederinbetriebnahme nur @27\mod8449_2.doc@ 288193
When recommissioning, only proceed in accordance with the
operation manual.
Pos:12/S @37\mod_1 126 9 416 242 65_ 0.d o c @ 5 611 25

Safety
18
Pos:13. 1/03_SI/02_1_Sicherheitsabstände/Ü2_Sicherheitsabstände@ 4\mod2615_2.doc @ 111835
3.6 Safety distances
Pos:13. 2/Warnun g_Allg/AllgemeineGefahren/F_Ü _War nun g-Al lg emei ne G efahren _Drei eck @ 21\mod _11 1320 759 9 78 1_2. doc @ 43 178 5
Warning – General Risks!
Pos:13. 3/Warnun g_Allg/AllgemeineGefahren/D/F_D/F_DieMaschin enichtohneFüllschacht betrieben@ 29\mod _ 11 153 7335 392 1_ 2 .doc @45 9 67 7
The machine must not be operated without a funnel
Pos:13. 4/Warnun g_Allg/AllgemeineGefahren/D/F_D/F_DieMaschin eMindes tabst and Füllschacht1200 mm@29\mod _11 153 735 092 81 _ 2.doc @4 59 7 03
The machine must not be operated without a minimum gap of
accessible area above the funnel of 1200 mm.
Pos:13. 5/Warnung_Allg/Allgemei neGefahren /D/F_D/F_DerMindestabstandist unb edingteinzuhalten@ 29\mod _11 153 737 176 25 _ 2.doc @4 5 97 29
The required minimum gap must be maintained!
Pos:14/A @37\mod_1 126 9 420 739 53_ 0.d o c @ 5 611 51
Pos:15/02_SI/02_1_Sicherhei tsabständ e/ZK/VA Z/XXX_Abb_Siche rheitsabstände/800XLSP @ 47\mod _11 449 1911 359 3 _0 .doc @6 8 903 9
Pos:16/A @37\mod_1 126 9 420 739 53_ 0.d o c @ 5 611 51
Pos:17. 1/Legende/Ü_Legende@ 10\mod263 3_ 2. doc @ 1253 55
Details:
Pos:17. 2/03_SI/0 2_1_Sicherheitsabstände/LegendeSicherheitsabstände_600_1200@ 15\mod45 63_ 2 .do c @ 1 118 61
a ≥ min. 600 mm b ≥ min. 1200 mm
Pos:18/S @37\mod_1 126 9 416 242 65_ 0. doc @ 5 611 25
a
b

Safety
19
Pos:19. 1/03_SI/02_1a_XXX_Sicher heitseinrichtung en/Ü 2_Sicherheit sver riegelungen@ 59\mod_11 58 8 459 572 96_ 2.d oc @ 8 161 1 3
3.7 Safety Locks
Pos:19. 2/Warnun g_Allg/AllgemeineGefahren/F_Ü _War nun g-Al lg emei ne G efahren _Drei eck @ 21\mod _ 11 1320 759 978 1_ 2. doc @43 17 8 5
Warning – General Risks!
Pos:19. 3/Warnung_Allg/Allgemei neGefahren /A/F_Absturz gefahr _ nurvonsicheremStandausArbeiten @ 59\mod_1158847121093_2.doc@ 816183
Risk of falling -make sure you are in a stable position when
working!
Pos:19. 4/A @ 37\mod_1126942073953_0.doc@ 561151
Pos:19. 5/03_SI/0 2_1a_XXX_Sicherheitsei nrichtung en/DieseMaschinehatan folgendenPositioneneineSicherheitsverriegelung@5 9\mod_1158847257421_2.doc@ 816208
This machine has safety locks in the following places:
Pos:19. 6/03_SI/0 2_1a_XXX_Sicher heitsei nrichtungen/Revisionstür Füllschacht_FronttürMaschine nständer_seitlicheWa rtungstüren @59\mo d_1 158 84 7 314 765_ 2.d oc @ 8162 33
Funnel inspection door
Machine housing front door
Side maintenance doors
Pos:19. 7/A @ 37\mod_1126942073953_0.doc@ 561151
Pos:19. 8/03_SI/02_1a_XXX_Sicher heitseinrichtungen/ZK/Sicherheitspositionsschalter /Abb_Sicherheitspo sitionsschalter@ 81\mod _11 797 4428 97 9 6_0 .doc @ 10 596 35
Pos:19. 9/A @ 37\mod_1126942073953_0.doc@ 561151
Pos:19. 10/Legende/Ü_L egende@ 10\mo d26 33_2 .do c @ 1 2 535 5
Details:
Pos:19. 11/03_SI/02_1a_XXX_Sicherheitseinrichtungen/ZK/Sicherheitspositi onsschalter/Legende_Sicherheitspositionsschalter@ 81\mod _11 7 97 443 453 90_2 . doc @1 0596 8 4
1 = Safety position switch 2 = Actuator
Pos:20/S @37\mod_1 126 9 416 242 65_ 0.d o c @ 5 611 25
2
4

Safety
20
Pos:21. 1.1/ 03_SI/02_2_XXX_Schutz einrichtungen/Ü2_Schutzeinrichtungen@ 10\mod 201 9_2. doc @11 225 1
3.8 Protective Devices
Pos:21. 1.2/Warnung _Allg/Allgemeine Gefahren/ F_Ü_Warnung -Al lgemeine Gefahren_D reieck @21 \mo d_ 1 113 207 599 781_ 2. d oc @ 43178 5
Warning – General Risks!
Pos:21. 1.3/Warnung _Allg/Allgemeine Gefa hr en/D/ F_D/ F_Di e Masc h/ Anl o hne S c hutz einri ch t kei n en U mstä nd @ 26\mod _11 132 1332 70 4 6_2 .doc @4 3 199 3
The machine/plant must not be operated under any circumstances
without a protective device.
Pos:21. 1.4/A @37\mod_1 1269 42 0 739 53_ 0.do c @ 5 61 1 51
Pos:21.1.5 / 03_SI/02_ 2_XXX_Schutz einrichtun gen/Die M asch/Anlage ist mit allen erforderl Sch utzein @ 1 0\mod1984_2.doc@112225
The machine/plant is currently fitted with all the required safety devices
according to the current status of safety technology.
Pos:21. 2/A @ 37\mod_1126942073953_0.doc@ 561151
Pos:21. 3.1/03_SI/02_4_Gefährdu ngsbereich/Ü2_Gefährdungsbereich @89\mo d_1 186 4 77 401 343_ 2.d o c @ 1 167 842
3.9 Dangerous Area
Pos:21. 3.2/Warnung _Allg/Allgemeine Gefahren/ F_Ü_Warnung - AllgemeineGefahren_D reieck @21\mo d_1 113 207 5 99 781_ 2.d oc @ 4317 85
Warning – General Risks!
Pos:21. 3.3/Warnung _Allg/Allgemeine Gefahren/W/F_W/F_WährenddesBetriebes besteht Ve rletzungs gefahrim@ 89\mod_118 6 47 754 609 3_2. d oc @ 11679 05
During operation there is a risk of injury in the dangerous area of
the machine/plant.
Being in the dangerous area of the machine/plant during operation
is not permitted!
Pos:21. 3.4/Warnung_Allg/Allgemeine Gefahren/W/F_W/F_Wirempfehlen demBetreiberder Maschine/Anlage aus drüc klic h @ 8 9\mod_1186572779421_2. doc@1171023
We expressly recommend the operator of the machine/plant
labels the the dangerous area with markings on the floor or closes
it off using barriers!
Pos:21. 3.5/Warnung _Allg/Allgemeine Gefahren/D/ F_D/F_DerGefäh rdungsbereich de rM aschine/Anlageist abhängig @ 8 9\mod_1186572036546_2.doc @ 1170865
The dangerous area of the machine/plant depends on the
construction of the filling hopper. (Design with top or side open)
Pos:21. 3.6/A @37\mod_1 1269 420 739 53_ 0.do c @ 5 611 51
Pos:21. 3.7/ 03_SI/02_4_G efährdungsbereich/ZK/VAZ/Abb_Tric htertypen@ 89\mod_1186578658234_0.doc@ 1171233
Pos:21. 3.8/A @37\mod_1 1269 42 0 739 53_ 0.do c @ 5 61 1 51
Pos:21. 3.9/Legende/Ü_Legende@ 10\mod26 3 3_ 2.doc @1 2 53 55
Details:
Pos:21. 3.10 /03_SI/02_4_Gefährd ungs ber eich/ZK/VAZ/Legende_Trichtertype n@ 89\mod_118 6 57 886 487 5_2. d oc @ 11 71 2 65
1 = Open top filler hopper 2 = Open side filler hopper
Pos:21. 3.11 /S @3 7\mod_1126941624265_0.doc@561125
1 2
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