Veeder-Root VaporTEK Programming manual

Manual No: 577014-335 ●Revision: B
Installation, Setup and Troubleshooting Manual
VaporTEK - VTEK3 Controller Board

Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages
in connection with the furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication
may be photocopied, modified or translated to another language without the prior written consent of Veeder-Root. Contact TLS
Systems Technical Support for additional troubleshooting information at 800-323-1799.
DAMAGE CLAIMS / LOST EQUIPMENT
Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a
complete and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the
inspection and sign the description. Refuse only the damaged product, not the entire shipment.
Veeder-Root must be notified of any damages and/or shortages within 30 days of receipt of the shipment, as stated in our Terms
and Conditions.
VEEDER-ROOT’S PREFERRED CARRIER
1. Contact Veeder-Root Customer Service at 800-873-3313 with the specific part numbers and quantities that were missing
or received damaged.
2. Fax signed Bill of Lading (BOL) to Veeder-Root Customer Service at 800-234-5350.
3. Veeder-Root will file the claim with the carrier and replace the damaged/missing product at no charge to the customer.
Customer Service will work with production facility to have the replacement product shipped as soon as possible.
CUSTOMER’S PREFERRED CARRIER
1. It is the customer’s responsibility to file a claim with their carrier.
2. Customer may submit a replacement purchase order. Customer is responsible for all charges and freight associated with
replacement order. Customer Service will work with production facility to have the replacement product shipped as soon as
possible.
3. If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking
fee.
4. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.
RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy” pages in the
"Policies and Literature" section of the Veeder-Root North American Environmental Products price list. Veeder-Root will not
accept any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.
©Veeder-Root 2018. All rights reserved.

Table of Contents
iii
Introduction
Contractor Certification Requirements ..............................................................................2
Related Manuals ...............................................................................................................3
Safety Precautions ............................................................................................................4
Safety Warnings ...............................................................................................................5
VaporTEK Configurations .................................................................................................5
VaporTEK Pump Certifications & Markings .....................................................................6
Safety Certification ...................................................................................................6
Hazardous Area Installation Instructions ..................................................................6
Equipment Marking...................................................................................................6
Material Compatibility With Constituents Of The Potentially
Explosive Atmosphere..............................................................................................7
TUV Certification ......................................................................................................7
VaporTEK Kits ..................................................................................................................7
VaporTEK Pump, ATEX/IECEX/ITRI Kit - P/N 900612-001 ....................................7
VaporTEK Pump, ATEX/IECEX Kit - P/N 900882-001 (Salzkotten).........................8
VaporTEK Pump, PCEC Kit - P/N 900869-001 (China PCEC Version) ...................8
VaporTEK-3 Controller Board Kit - P/N 900895-001 ................................................9
VTEK-3 Pulse Interface Adapter Kit - P/N 900905-001..........................................11
VaporTEK High Voltage Relay Kit - P/N 900664-001.............................................11
VaporTEK Valve Adapter Interface Kit - P/N 900XXX-001.....................................12
VaporTEK Pump Characteristics ....................................................................................12
VaporTEK Pump Specifications .............................................................................13
VaporTEK Controller .......................................................................................................14
VaporTEK Controller Pulse Interface (Optional) .............................................................15
VaporTEK Pulse Interface Adapter Board (P/N 900900-001) Jumpers .................15
VaporTEK Valve Adapter Board (Optional) ....................................................................16
VaporTEK Pump Configuration ......................................................................................18
Installation
VaporTEK Pump .............................................................................................................19
VaporTEK-3 Controller and VaporTEK Pulse Interface Installation ................................21
VaporTEK-3 Controller Board InstallatioN..............................................................21
VaporTEK Pulse Interface Adapter Board Installation............................................22
Alternate VaporTEK-3 Controller Board Mounting ..........................................................24
Retrofit Installation Of VaporTEK-3 Controller Board .....................................................25
Rules To Be Observed ...........................................................................................25
Retrofit Kits .............................................................................................................25
Site Preparation......................................................................................................26
Retrofit Procedure ...........................................................................................................26
VaporTEK-3 Controller Board Replacement ..........................................................26
VaporTEK-3 Controller Board/New VaporTEK Pump Replacement ......................26
Wiring Schematics
VaporTEK Wiring ............................................................................................................27
Communication Setup - VaporTEK Interface
Setup with Laptop ...........................................................................................................34
VaporTEK Calibration
Manual Calibration Using The Speed Setup If High Voltage Signals M1
And M2 Are Used ...........................................................................................................44
Equipment Required...............................................................................................44
Initial Setup.............................................................................................................44

Table of Contents
iv
Gas Meter Calibration .....................................................................................................46
Pulse Rate Setup With FB1 Terminal .............................................................................48
Pulse rate setup on VaporTEK Interface ................................................................48
Pulse Rate Setup with FB1.....................................................................................48
Auto-Calibration using FB1 Terminal ..............................................................................49
Simulation with FB1 Terminal .........................................................................................50
VaporTEK Pump Troubleshooting and Quick Help
Troubleshooting and Quick Help ....................................................................................51
Appendix A: VaporTEK System Reference Wiring Diagrams
Figures
Figure 1. VaporTEK System Basic Components ...................................................1
Figure 2. Auxiliary VaporTEK System Components ..............................................2
Figure 3. VaporTEK Pump Dimensions ...............................................................13
Figure 4. VaporTEK-3 Controller Board Connections ..........................................14
Figure 5. VaporTEK-3 Controller Board Connected To The VaporTEK
Pulse Interface Adapter Board ..............................................................15
Figure 6. VaporTEK Pulse Interface Adapter Board Jumper Settings .................15
Figure 7. VaporTEK Valve Adapter Board Connected To The
VaporTEK-3 Controller board ...............................................................17
Figure 8. VaporTEK Pump Installation Orientations ............................................20
Figure 9. Install The VaporTEK-3 Controller Board Mounting Bracket In
The Dispenser’s Electronic Compartment ............................................21
Figure 10. VaporTEK Pulse Interface Adapter Board Mounted To Back Of
VaporTEK-3 Controller Board Housing .................................................22
Figure 11. VaporTEK-3 Controller Board Mounting Cover Secured
With Safety Label Affixed. .....................................................................23
Figure 12. Apply Thermal Transfer Paste To These Component Surfaces ...........24
Figure 13. Apply Thermal Transfer Paste To These Component Surfaces ...........24
Figure 14. Old Versus New Style VaporTEK Cable Plugs .....................................25
Figure 15. VaporTEK System - High Voltage Hook Signal Input ...........................28
Figure 16. VaporTEK System - Liquid Pulse Signal Input .....................................29
Figure 17. VaporTEK System - Liquid Pulse Signal Input And Monitoring ............30
Figure 18. VaporTEK System – Serial Connection And Monitoring Using
RS422 – Interface With Re-regulation Function. ..................................31
Figure 19. VaporTEK System - Low Voltage Hook Signal With Relay Switch .......32
Figure 20. VaporTEK Low Voltage Relay Diagram ................................................32
Figure 21. VaporTEK High Voltage Relay Diagram ...............................................33
Figure 22. VaporTEK USB-Adapter Service ..........................................................34
Figure 23. Calibration Setup ..................................................................................46
Figure 24. Locate the Burkert Gas Meter Calibration Factor .................................47
Figure A-1. VaporTEK Plus For Collection - Encore 500S With
VaporTEK-3 Controller ....................................................................... A-1
Figure A-2. Vaportek System Plus for collection only
W/3 Color LED - Encore 500S Dispenser ........................................... A-2

1
Introduction
This manual contains installation and operation instructions for Veeder-Root’s VaporTEK. VaporTEK is a dispenser
based, Stage II vapor recovery system that collects vapor during vehicle fueling and returns vapor to the
underground storage tank (UST). Each VaporTEK system is designed to accommodate two active fueling points
simultaneously.
VaporTEK System Basic Components:
•VaporTEK Pump
•VaporTEK-3 Controller Board
Figure 1. VaporTEK System Basic Components
VaporTEK-3 Controller Board
VaporTEK Pump

Introduction Contractor Certification Requirements
2
Auxiliary Components supported by the VaporTEK System:
•VaporTEK Pulse Interface Adapter Board (Dispenser based Design)
•VaporTEK Valve Adapter Board (for VaporTEK Enhanced Systems)
Figure 2. Auxiliary VaporTEK System Components
Contractor Certification Requirements
Veeder-Root requires the following minimum training certifications for contractors who will install and setup the
equipment discussed in this manual:
VEEDER-ROOT
VTEK3-EPV-
ADAPTER
900900-001
A B 0V 5Vout
X2
X1
F1 F3
SIDE B
SIDE A
VTEK3- CTRL
X3
To VaporTEK-3Controller Board X8
Pulse Interface Port
VaporTEK
Valve Adapter Board
Pulse Inputs
Side A
315mA 315mA
(8-24) VDC
Power
Pulse Inputs
Side B
PE GND +24V
P3A P2A P1A GND GND P4B GND GND P4A P3B P2B P1B
EPV B
VaporTEK
Pulse Interface
Adapter Board
EPV B
EPV B EPV B
Duncansville,PA.16
Type: EPV10
SIRA 12ATEX6058X -40°
Valve: II 1/2G c T3
Solenoid: II 2G Ex MB
EPV B
EPV A EPV B

Introduction Related Manuals
3
Installer Certification (Level 1): Contractors holding valid Installer Certification are approved to perform wiring
and conduit routing; equipment mounting; probe, sensor and carbon canister vapor polisher installation; wireless
equipment installation; tank and line preparation; and line leak detector installation.
Technician Certification (Level 2/3): Contractors holding valid Technician Certifications are approved to
perform installation checkout, startup, programming and operations training, system tests, troubleshooting and
servicing for all Veeder-Root Series Tank Monitoring Systems, including Line Leak Detection. In addition,
Contractors with the following sub-certification designations are approved to perform installation checkout, startup,
programming, system tests, troubleshooting, service techniques and operations training on the designated system.
•Wireless2
• Tall Tank
VR Vapor Products Certification: Contractors holding a certification with the following designations are
approved to perform installation checkout, startup, programming, system tests, troubleshooting, service techniques
and operations training on the designated system.
• ISD – In Station Diagnostics
• PMC – Pressure Management Control
• CCVP - Veeder-Root Vapor Polisher
• Wireless – ISD/PMC Wireless
• A current Veeder-Root Technician Certification is a prerequisite for the VR Vapor Products course.
Warranty Registrations may only be submitted by selected Distributors.
Related Manuals
577014-018 Encore 500 Stage II Vapor Recovery Retrofit/Commissioning Installation and Start-Up Instructions
577013-988 MPV 10 Valve Installation and Maintenance Manual
577013-985 AVRN Vacuum Assist Nozzle Installation and Maintenance Manual
MDE-5064 Encore 500 VaporTEK Service and Troubleshooting Manual

Introduction Safety Precautions
4
Safety Precautions
The following safety symbols may be used throughout this manual to alert you to important safety hazards and
precautions.
EXPLOSIVE
Fuels and their vapors are extremely explosive if
ignited.
FLAMMABLE
Fuels and their vapors are extremely flammable.
ELECTRICITY
High voltage exists in, and is supplied to, the
device. A potential shock hazard exists.
TURN POWER OFF
Live power to a device creates a potential shock
hazard. Turn Off power to the device and associ-
ated accessories when servicing the unit.
NO OPEN FLAMES
Open flames from matches, lighters, welding
torches, etc. can ignite fuels and their vapors.
NO SMOKING
Sparks and embers from burning cigarettes or
pipes can ignite fuels and their vapors.
NO VEHICLES
Moving vehicles in the area during service can cre-
ate a potential for personal injury to you or others.
Sparks from starting vehicles can ignite fuels and
their vapors.
USE SAFETY BARRICADES
Unauthorized people or vehicles in the work area
are dangerous. Always use safety cones or barri-
cades, safety tape, and your vehicle to block the
work area.
CLEAN WORK AREA
Dispose of fuel soaked materials properly and
not into trash barrels that may be used by cus-
tomers.
INJURY TO EYES AND SKIN
Unauthorized people or vehicles in the work area
are dangerous. Always use safety cones or barri-
cades, safety tape, and your vehicle to block the
work area.
WARNING
Heed the adjacent instructions to avoid damage
to equipment, property, environment or personal
injury.
READ ALL RELATED MANUALS
Knowledge of all related procedures before you
begin work is important. Read and understand all
manuals thoroughly. If you do not understand a
procedure, ask someone who does
OFF

Introduction Safety Warnings
5
Safety Warnings
Veeder-Root maintains a continuous process of product development and therefore product specifications may
not be as described in this manual. Please contact the Veeder-Root office nearest you, or visit our website at
www.veeder.com for information on new or updated products. Changes affecting products or procedures
described in this manual will be reported in subsequent revisions.
Veeder-Root has taken every care in the compilation of this manual; however, it is the installers’ responsibility to
take every precaution to safeguard themselves and others. Every person working with Veeder-Root equipment is
expected to take every safety precaution possible and to have read this manual.
Deviation from the specifications contained in this manual can result in rework, delays in system
installation and additional installation charges.
Contractors are advised to contact their nearest Veeder-Root office where local conditions may
preclude using the specifications contained in this manual.
VaporTEK Configurations
VaporTEK is available in four different configurations depending on required A/L (air to liquid) performance,
compatibility with localized A/L monitoring requirements and performance A/L thresholds.
• VaporTEK Basic - Constant Speed System controlled High Voltage Signals M1/M2, (No A/L – Control)
•VaporTEK Plus - Variable Speed System, A/L controlled by fuel flow (electronic signal is required)
•VaporTEK Enhanced - Constant Speed System controlled High Voltage Signals M1/M2, (MPV A/L - control)
• VaporTEK Ultra - Variable Speed System, A/L equalized by EPV (electronic signal is required)
WARNING
This product is to be installed and operated in the highly combustible environment of
a gasoline dispenser where flammable liquids and explosive vapors may be present.
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY
PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT,
RESULTING IN SERIOUS INJURY OR DEATH.
The following hazards exist:
1. Electrical shock resulting in serious injury or death may result if power is on
during installation and the device is improperly installed.
2. Product leakage could cause severe environmental damage or explosion
resulting in death, serious personal injury, property loss and equipment damage.
Observe the following precautions:
1. Read and follow all instructions in this manual, including all safety warnings
before installing this equipment.
2. Before installing this device, turn Off, tag/lock out power to the affected
dispenser, including submersible pumps.
3. Evacuate of all unauthorized persons and vehicles from the work area.
4. To protect yourself and others from being struck by vehicles, block off your work
area with cones, safety tape or barricades during installation or service.
5. Do not operate this equipment in hazardous locations with any securing screws
or covers removed. Comply with all applicable codes including: the National
Electrical Code; federal, state, and local codes; and other applicable safety
codes.
OFF

Introduction ]VaporTEK Pump Certifications & Markings
6
VaporTEK Pump Certifications & Markings
Safety Certification
Certificates can be obtained upon request. The IECEx certificates can be obtained Online at:
http://iecex.iec.ch/
Hazardous Area Installation Instructions
1. VaporTEK Pump may be used with flammable gases and vapors with apparatus group II and temperature
class T3.
2. VaporTEK Pump is certified for maximum operating ambient temperature of +55°C.
3. The VaporTEK Pump is equipped with a temperature cut-off switch for thermal protection.
4. The VaporTEK Pump assembly certificate number has an “X” suffix, indicating that special conditions are for
safe use application:
When the vapor recovery pump is used as a flame arrester in vapor recovery pipes and a separate flame ar-
rester is not fitted, the following maximum hose and pipe lengths are permitted between the filler nozzle and
the vacuum pump according to EN13463-1 standard:
•Vapor recovery hose with an inside diameter < 10mm in the coaxial hose < 6m, or,
•Coaxial hose < 6m with an outside diameter < 38mm and fitted together with a downstream pipeline DN 15
(G 1/2) < 3m.
In addition, the tanks mentioned in Test Reports PTB Ex 05-45017 and PTB Ex 05-45027 may be installed in
the DN 15 (G 1/2) pipeline at a distance of between 0.3m and 2.5m in front of the VRP2 vapor recovery
pump. The pipeline between hose and tank shall have a minimum length of 0.5m.
The ambient temperature and the temperature of the fuel vapor/air mixture taken in shall remain within the tem-
perature range -20°C to +55°C at the intake end.
Flame paths shall not be repaired or reworked.
Equipment Marking
Product ATEX IECEx
VaporTEK Pump CML 18ATEX6243XN/A
VaporTEK Controller N/A N/A
VRP2 Pump CML 18ATEX1245X N/A
VRM2 Motor CML 18ATEX1244X IECEx CML 18.0116X
Product ATEX/IECEx
VaporTEK Pump Ex db IIA T3 Ga/Gb
eII 1/2 G c d Ta=55°C

Introduction VaporTEK Kits
7
Material Compatibility With Constituents Of The Potentially Explosive Atmosphere
The VaporTEK Pump is suitable for temporary exposure to petrol and associated vapors, ethanol blended fuels,
diesel, biodiesels, LPG and associated vapors, water with minimal salt content, mild cleaning agents, AdBlue
anticipated vehicle exhaust emissions, and small traces of engine oil or other lubricants which could be transferred
by hand contact. The pumping unit is suitable for permanent internal exposure to vapors of petrol, ethanol blended
fuels and temporary exposure to liquid fuel.
The equipment is not suitable for use where external surfaces may come into regular exposure to substances
which are incompatible with any of the following materials:
•Aluminium and aluminium alloys, brass alloys, zinc plated steel, carbon/alloy steel, nitrile rubber.
TUV Certification
VaporTEK Kits
VaporTEK Pump, ATEX/IECEX/ITRI Kit - P/N 900612-001
Product Test Standard
TUV Certificate
Number Hose Nozzle
VaporTEK Basic VDI 4205 A/L 13.1 Goodyear Flex Steel Veeder-Root AVRN
VaporTEK Plus
VDI 4205 85-13.2 Goodyear Flex Steel Veeder-Root AVRN
VDI 4205 85-2.172 ELAFLEX Conti ELAFLEX Slimline 2
EN 16321-1 VR2-1509/1-112EU
VaporTEK Enhanced VDI 4205 85.13.3 Goodyear Flex Steel Veeder-Root AVRN
VaporTEK Ultra VDI 4205 85.13.4 Goodyear Flex Steel Veeder-Root AVRN
Quantity Description
1 VaporTEK PUMP/MOTOR ASM, P/N 900621-001
1 VaporTEK DATASHEET, P/N 576047-180

Introduction VaporTEK Kits
8
VaporTEK Pump, ATEX/IECEX Kit - P/N 900882-001 (Salzkotten)
VaporTEK Pump, PCEC Kit - P/N 900869-001 (China PCEC Version)
Quantity Description
1 VaporTEK PUMP/MOTOR ASM, P/N 900882-001
1 577014-132 Pump Field Replacement Manual
Quantity Description
1 VaporTEK PUMP/MOTOR ASM, P/N 900868-001
1 VaporTEK Pump Install Manual Chinese 577014-090

Introduction VaporTEK Kits
9
VaporTEK-3 Controller Board Kit - P/N 900895-001
Item Quantity Description
1VaporTEK-3 Controller Board, P/N – SK 141 031 916;
P/N – VR 900890-001
1 VaporTEK-3 Controller board Mounting BRKT ASM, P/N 900892-001
1 VaporTEK-3 Controller board MTG Cover, P/N 900893--001
1 Label, VTEK-3 Controller KIT, P/N 900853-001
4 Snap Lock Standoff P/N 579197-001
2 Saddle Clamp – T15 #8 SPC, P/N 576010-834
VEEDER-ROOT VAPORTEK-CONTROLLER
900890-001
Rev.C P/N141 031 916 S/N0000586 DATE49/2016 RoHSCompliant
PE
F1
PE
L N PE M1 M2
+ - AB SB AA SA EPV VALVE
MOTOR
POWER
MOTOR
SIGNAL
J3
X7 X6
X8
PROGRAM
J1
J2
X3X2
X1 X4
BR1
IC5
RS422

Introduction VaporTEK Kits
10
3 Screw, PH, Phillips, M3-0.5 X 12LG, P/N 579291-001
3Nut, Hex, M3-05, Class 8, Steel, Zinc Plated, Tooth Washer
P/N 579201-001
2 Hex Nut, M6 X 1, Steel, P/N 579082-001
2 SHCS, M6X1 X 20MM LG, Grade 8.8; P/N 579281-001
2Screw, PH, Phillips, M4-0.7 X 12LG/Lock washer M4;
P/N 579198-001
118AWG, 3 Conductor Power Cable with Connector – 3 FT Long,
P/N 900651-001
Item Quantity Description

Introduction VaporTEK Kits
11
VTEK-3 Pulse Interface Adapter Kit - P/N 900905-001
VaporTEK High Voltage Relay Kit - P/N 900664-001
Quantity Description
1VTEK-3 Pulse Interface Adapter Board P/N –SK 141 086 464;
P/N -VR 900900-001
4 Support Post, Dual Locking M4.0 X 6MM LG (Plastic), P/N 579081-001
1 26 Pin Flat Ribbon cable; P/N 579292-001
118AWG, 2 Conductor Power Cable with Connector – 4 FT Long,
P/N 900652-001
1 24AWG, 8 Conductor Signal Cables – 3 FT Long, P/N 900643-001
Quantity Description
1 High Voltage Relay
VTEK3- CTRL
X3

Introduction VaporTEK Pump Characteristics
12
VaporTEK Valve Adapter Interface Kit - P/N 900XXX-001
VaporTEK Pump Characteristics
1. The VaporTEK Pump is driven by the VaporTEK Controller.
2. The VaporTEK Pump has integrated flame arrestors at the inlet and outlet ports that prevent flame
transmission.
3. The inlet/outlet ports have standard G ¼” female threads (ISO – 228-1).
WARNING! DO NOT remove the flame arrestors. DO NOT install piping which can stress the pump
housing.
4. Vapor flow is from the nozzle through the vapor pump to the UST (See Figure 3 for flow direction).
5. The following conditions must apply according to EN13463-1 for the maximum pipe and hose lengths
between the nozzle and the VaporTEK Pump.
a. An inner diameter 10mm in the coaxial hose of length 6m, OR
b. Coaxial hose of length 6m with an outer diameter 38mm together with a DN15 pipe (G ½”),
length 3m.
Quantity Description
1 VaporTEK – Valve Adapter Board P/N –SK 141 085 646
4 Support Post, Dual Locking M4.0 X 6MM LG (Plastic), P/N 579081-001
1 Cable, 4 wire
2EPV10
1Cable24VDC
VEEDER-ROOT
VTEK3-EPV-
ADAPTER
141085646
A B 0V 5Vout
X2
X1
F1 F3
SIDE B
SIDE A
Duncansville,PA.16
Type: EPV10
SIRA 12ATEX6058X -40°
Valve: II 1/2G c T3
Solenoid: II 2G Ex MB

Introduction VaporTEK Pump Characteristics
13
Figure 3. VaporTEK Pump Dimensions
VaporTEK Pump Specifications
Function Description
Flow medium Gasoline vapor
Flame Arrestors Type: Ex IIA; Inlet & Outlet Ports
Mounting Four M6 X 1 Mounting Boss (Either side of the pump)
Motor Type Synchronous BLDC (Brushless DC) Motor
Voltage (Single Phase) 230 VAC (±10%)
Frequency 50/60 Hz
Watts 250W
Motor Speed 2500 rpm max.
Maximum flow rate Up to 120 lpm
Noise Level 59 dB (A)
Flame Arrester (1)
Outlet Port G 1/4”
Flame
A
rresters (2) Inlet Ports G 1/4” (2)
Mounting Boss (4)
Both Sides (M6 x 1)
Flow Direction to UST
W = 140 mm
H = 235 mm
L = 245 mm
Sensor Cable
Motor Cable
M22 x 1.5,6g Hex
Cable Retainer (2)
65 mm
65 mm

Introduction VaporTEK Controller
14
VaporTEK Controller
Figure 4. VaporTEK-3 Controller Board Connections
Configuration Type VaporTEK Controller Mode
Mode Selection
J1 J2 J3-PROG.
VaporTEK Basic
VaporTEK Plus
Two-speed system, high voltage hook sig-
nals are required No No No
VaporTEK Enhanced
VaporTEK Ultra Electronic signal of fuel flow required No No No
Board Programming Mode Power OFF/ON cycle required No No Yes
VaporTEK Enhanced
VaporTEK Ultra
VaporTEK - master mode with monitoring
system and re-regulation Yes Yes No
VEEDER-ROOT VAPORTEK-CONTROLLER
900890-001
Rev.C P/N 141 031 916 S/N 0000586 DATE 49/2016 RoHS Compliant
PE
F1
PE
L N PE M1 M2
+ - AB SB AA SA EPV VALVE
MOTOR
POWER
MOTOR
SIGNAL
J3
V6
V3 V8
V1
X7 X6
X8
PROGRAM
J1
J2
X3X2
X1 X4
BR1
IC5
RS422
L1 N
L1 N
PE
High
Voltage
Inputs
AC - Main Power
110V - 230V
Main Power
Connector
X1
Motor Power
Cable
Motor Signal
Cable
To VaporTEK-3
Pulse Interface
Adapter Board - X8
Board Heartbeat
LED - V3
Motor/Board
Error LED - V8
Monitor Status
LEDs
External LED
Connector - X7
External EPV
Connector - X6
J1/J2 Jumper Setting - RS422 Serial
J1 and J2 need to be placed to establish
monitoring communication with re-
regulation using the X4 - RS422
interface.
NOTICE Do not place these jumpers if a
Master device like SK700-2 or Appolo
Calculator is connected to that interface!
5V Board Logic
Power LED - V6
15V Motion Chip
Power LED - V1
UNSAFE AREA
UNSAFE AREA
SAFE AREA
RS422 Serial
X4
M1 M2

Introduction VaporTEK Controller Pulse Interface (Optional)
15
VaporTEK Controller Pulse Interface (Optional)
The VaporTEK Pulse Interface Adapter board provides four low-load pulse train inputs to each side of the
dispenser (see Figure 5).
Figure 5. VaporTEK-3 Controller Board Connected To The VaporTEK Pulse Interface Adapter Board
VaporTEK Pulse Interface Adapter Board (P/N 900900-001) Jumpers
The VaporTEK Pulse Interface Adapter board jumper settings are shown in Figure 6.
Figure 6. VaporTEK Pulse Interface Adapter Board Jumper Settings
VEEDER-ROOT VAPORTEK-CONTROLLER
900890-001
Rev.C P/N 141 031 916 S/N 0000586 DATE 49/2016 RoHS Compliant
PE
F1
PE
LNPEM1M2
+ - AB SB AA SA EPV VALVE
MOTOR
POWER
MOTOR
SIGNAL
J3
V6
V3 V8
V1
X7 X6
X8
PROGRAM
J1
J2
X3X2
X1 X4
BR1
IC5
RS422
UNSAFE AREA
UNSAFE AREA
SAFE AREA
L1 N
MAIN
230V
L1 N PE
M1 M2
VTEK3-
CTRL
X3
26-Pin Flat
Ribbon Cable
579292-001
VaporTEK-3 Pulse
Interface Adapter
141 086 646
8-24V DC
Pulse Side A
PULS
Power Supply
100W
140 810 856
24V
DC
OK
LN
++
++
GND
GND
P4A
P3A
P2A
P1A
GND
GND
P4B
P3B
P2B
P1B
Pulse Side B
To the encoder lines
of target dispenser
VTEK3- CTRL
X3
8-24VDC
Power
To VaporTEK-3 Controller
Board Pulse Interface Port X8
LED’s Pulse Channel
1A 2A 3A 4A 1B 2B 3B 4B
Pulse Inputs
Side A
Pulse Inputs
Side B
GND GND
P4A P3A P2A P1A
GND GND
P4B P3B P2B P1B
+
+
-
-
141 086 646
123
123
123
P4B - Pulse Input
P4A - Pulse Input
P4B - Diesel Disable
P4A - Diesel Disable
123
J1 and J2 Jumper Positions

Introduction VaporTEK Valve Adapter Board (Optional)
16
Jumper J1/J2 defines the function on P4A / P4B input. A placement on position 1-2 sets the P4 input as pulse
train input. With a placement on position 2-3 the P4 input is used as a Diesel - disable input. In this mode all pulse
train inputs will be disabled if the voltage on P4 – Input is higher than 2.5V DC.
VaporTEK Valve Adapter Board (Optional)
The VaporTEK-3 – Controller Board, Rev. C, provides a dedicated output to the VaporTEK Valve Adapter board. A
pulse wide modulated (PWM) signal is used to control the valve power for each side separately. An on-board
integrated current regulator is stabilizing the valve current against temperature drift on the valve solenoid head.
An equalizer setup function provided by the FB1 – Service terminal (with software version 6.9 and above) allows
the service technician to calibrate the valve power in dual transaction mode. This setup can also be done using a
laptop along with the USB Service/ Flash – Adapter. Two setup points for each valve will be used to calibrate the
valve curve. During a single side transaction the EPV’s are controlled in ON/OFF - Mode.
Washers with 3mm orifice used to avoid ghost transaction on the Vaporix Monitoring can be omitted in this
configuration.