Vega OPR521-N-TS User manual

MANUAL
ISTRUCTIONS FOR USE
OPR521-N
CODE
DESCRIPTION
OPR521-N-TS
Door Drive with integrated programming keypad
OPR521-N-TS-MW
Door Drive with integrated programming keypad and Wi-Fi module
DISP801
External programming keypad (optional)
English
REV.4
09/03/2022

1
Summary
1. GENERAL INFORMATION ...........................................................................................................................................2
2. START-UP....................................................................................................................................................................3
3. CONNECTIONS ............................................................................................................................................................4
3.1. OPR521 - Controller...............................................................................................................................................................4
3.2. OPR521 - Vega B-LIFT240 Light Curtains ...............................................................................................................................4
3.3. OPR521 Vega B-LIFTxxx Light Curtains ..................................................................................................................................5
4. USER INTERFACE.........................................................................................................................................................6
4.1. Integrated keypad and DISP801 ............................................................................................................................................6
4.2. Programming Menu ..............................................................................................................................................................6
4.2.1. M0: [Opening Profile]....................................................................................................................................6
4.2.2. M1: [Closing Profile]......................................................................................................................................7
4.2.3. M2: [Torques]................................................................................................................................................8
4.2.4. M3: [Options]................................................................................................................................................8
4.2.5. M4: [Commands]...........................................................................................................................................9
4.2.6. M5: [Mechanical Param]...............................................................................................................................9
4.2.7. M6: Light Curtains Parameters [Light Curtain]..............................................................................................9
4.2.8. M7: [Parametrs EN81-20/50]......................................................................................................................10
4.2.9. M8: [Diagnostics] ........................................................................................................................................10
4.2.10. M9: Real time analysis (present only on the integrated keypad) ...............................................................11
4.2.11. MA: default Wi-Fi module (present only on the integrated keypad)..........................................................11
5. FUNCTIONS...............................................................................................................................................................12
5.1. IxT Protection ......................................................................................................................................................................12
5.2. Vandal-proof Function.........................................................................................................................................................12
5.3. Light Curtains Vega B-LIFT 240 Safety Test..........................................................................................................................12
5.4. Coupling Reopening on the floor –EN81-20/50 .................................................................................................................12
6. DIAGNOSTIC..............................................................................................................................................................13
6.1. LED.......................................................................................................................................................................................13
6.1.1. LED PWR......................................................................................................................................................13
6.1.2. LED CM........................................................................................................................................................13
6.2. DISP801 ...............................................................................................................................................................................14
6.3. Integrated Keypad ...............................................................................................................................................................15
7. VISUALDOORS APP...................................................................................................................................................16
7.1. Wi-Fi Module.......................................................................................................................................................................16
7.1.1. Wi-Fi Module Default..................................................................................................................................16
7.1.2. Customize the settings of the Wi-Fi module...............................................................................................16
7.2. VisualDoors APP ..................................................................................................................................................................18
7.2.1. Connection to the Wi-Fi Module.................................................................................................................18
7.2.2. Overview .....................................................................................................................................................18
7.2.3. Parameter transfer......................................................................................................................................19
7.2.4. Race chart ...................................................................................................................................................19
9. TROUBLESHOOTING .................................................................................................................................................20

1. GENERAL INFORMATION
PINOUT
JP1
Auxiliary power supply (24 Vdc Batteries)
JP2
Relay output signals NO/NC
•[CLOSED] Closure limit switch
•[OBSTR.] Obstacle (Safety edge)
•[OPENED] Opening limit switch
JP3
Inputs (dry contacts or external voltage)
•[OPEN] Door opening command
•[CLOSE] Door closure command
•[NUDGE] Forced closure
JP6
Main power supply 230V (50/60 Hz)
JP8
Vega receiver Light Curtain (RX)
JP10
Encoder motor (4 poles)
JP11
Motor phases (2 poles)
JP12
External programming keypad DISP801
JP13
Motor connection (6 poles)
JP15
Vega transmitter light curtain (TX)
SW1
Dipswitch:
•D1: Not used
•D2: Motor direction; OFF = [Forward], ON = [Reverse]
•D3: Not used
SW2
Button [LEARNING/TEST]:
•Learning (Hold down for 3 seconds)
•Open/Close (Quick pressure)
Led PWR
Normal functioning →Green
Alarm →Blinking Red
Led OBS
Obstacle (Safety edge) →Yellow
MOTOR
+ ENCODER
SERIAL PORT
JP13
JP12
PWR
OBS
LED
\
DOOR CLOSED
DOOR OPENED
WAITING...
OPENING
CLOSING
NUDGING
OUTPUT
OBSTR = ON OUTPUT
PHOT = ON
OverCurrent
Mot/Enc KO
Enc Inc
IxT Prot
OverTemperature
EEprom Ext. KO
Undervoltage
Light Curtain KO
N
FPOWER SUPPLY
110-230VAC
50/60Hz
DO NOT OPEN
THE COVER
JP6
Light Curtains
JP15
GND
12V33
32
TX
SYNC 34
JP8
SYNC 31
FTC
GND
12V
30
29
28
RX
LEARNING / TEST
1 2 3
ON
SW1SW2
ON OFF
NOT USED
MOT. FWD
NOT USED
3
2
1
NOT USED
MOT. REV
NOT USED
NUDGE
CLOSE
11
COM
INPUT
1
2 3
CLOSED
4
5 6
OBSTR.
7 8 9
OPENED
JP2
OPEN
12
13
10
com
NC
NO
com
NC
NO
com
NC
NO
ESC ENT JP3
OUTPUT
- BAT
+ BAT
BATTERY
24Vdc
21 20
ENCODER
GND ENC A ENC B +5V
25 24 23 22
M2
JP11
MOTOR
M1
26 27
JP1JP10
Power supply
230Vac ±10% (50-60Hz)
Dimensions
270mm x 106mm x 45mm
Weight
0,7Kg
Degree of protection
IP20
Onboard protection
8A
Relay outputs
24VDC 3A

3
2. START-UP
1. Turn off the board by disconnecting the power cable.
2. Manually open the doors halfway.
3. Depending on the motor type, connect it to JP13 connector if it has 6 poles, or to JP10 and JP11 connectors.
Motor
Phases
JP13
Motor + Encoder
26 27
ENCODER
GND ENCA ENCB +5V
25 24 23 22
M1
M2
MOTOR
JP11JP10
ENCODER
Motor
Phases
JP13
Motor + Encoder
26 27
ENCODER
GND ENCA ENCB +5V
25 24 23 22
M1
M2
MOTOR
JP11JP10
ENCODER
4. Connect the power cable to the JP6 connector and check the door closing direction:
a. If the doors move and complete the closure, go to step 5.
b. If the doors move in opening:
b1. Change the status of dipswitch 2.
ON
123
ON
123
b2. Turn off the board by disconnecting the power supply connector.
b3. Turn on the board again.
NOTE: the motor direction can ONLY be changed with the dipswitch 2.
The motor direction is acquired ONLY after the board reset.
5. Make sure that the doors stroke is not interrupted by obstacles and the doors are completely closed.
In case of a Drive with movable coupling cam, check that the cam is closed.
6. In order to perform the learning of the door stroke, hold the [LERNING/TEST] button positioned on the side of
the board for at least 3 seconds, the Drive will slowly open the doors and the integrated keypad will show Ln.
ON
1 2 3
LEARNING/TEST

3. CONNECTIONS
3.1. OPR521 - Controller
CONTROLLER
MOTOR
+ ENCODER
JP13
NUDGE
CLOSE
11
COM
INPUT
1
2 3
CLOSED
4
5 6
OBSTR.
7 8 9
OPENED
JP2
OPEN
12
13
10
com
NC
NO
com
NC
NO
com
NC
NO
JP3
OUTPUT
Closing
Limit switch
Obstacle
(Safety edge)
Opening
Limit switch
Doorclosing Dooropening Nudge
NOTE: The connections between pins 10 and 11, 12, 13 must be clean contacts without voltage!
3.2. OPR521 - Vega B-LIFT240 Light Curtains
DRIVE
LIGHT CURTAIN
CONNECTOR
PIN
TX/RX
CABLE COLOR
JP8
31
RX
Yellow
30
Green
29
Blue
29
Grey
28
Red
JP15
34
TX
Yellow
33
Blue
32
Red
Light Curtains
JP15
GND
12V
33
32
TX
SYNC 34
JP8
SYNC 31
FTC
GND
12V
30
29
28
RX
B-LIFT240
Yellow
Green
Blue+Grey
Red
Red
Blue
Yellow

5
3.3. OPR521 Vega B-LIFTxxx Light Curtains
Light Curtains
JP15
GND
12V
33
32
TX
SYNC 34
JP8
SYNC 31
FTC
GND
12V
30
29
28
RX
IN
IN
MODEL PV 220
MODEL PV 12/24
MODEL PV 110/220
MODEL PV 12/24-G
B-LIFT-2B
B-LIFT-18B
B-LIFT-11B
B-LIFT-19N
B-LIFT-32B
B-LIFT-48B
B-LIFT-SLIM-220
B-LIFT-SLIM 12/24V
Light Curtains
JP15
GND
12V
33
32
TX
SYNC 34
JP8
SYNC 31
FTC
GND
12V
30
29
28
RX
B-LIFT 202-E
B-LIFT 218-E
B-LIFT 219-E
B-LIFT-402-E
B-LIFT-418-E
B-LIFT-402-EA
B-LIFT-418-EA
B-LIFT-702-EA
B-LIFT-718-EA
DC/AC IN
DC/AC IN
MODEL CPB220
MODEL CPB12/24
MODEL CPB12/24-G

4. USER INTERFACE
4.1. Integrated keypad and DISP801
The Drive can be programmed using the integrated keypad or the DISP801 external keypad.
Esc Ent DwUp
INTEGRATED KEYPAD DISP801
4.2. Programming Menu
ENT to enter the main menu and the sub-menus, and to confirm the settings.
ESC to exit the menus.
UP ↑/ DW ↓ to move between menus and to slide values.
4.2.1. M0: [Opening Profile]
The first 4 parameters are position references expressed as a percentage of the total length of the learned stroke.
Other parameters are speed references expressed as a percentage of the maximum value (rated RPM of the motor).
Sub-menus
Description
Integrated
keypad
DISP801
o0
[Point A_a]
Start of opening acceleration ramp (Default 03)
o1
[Point B_a]
End of opening acceleration ramp (Default 40)
o2
[Point C_a]
Start of opening deceleration ramp (Default 55)
o3
[Point D_a]
End of opening deceleration ramp (Default 99)
o4
[Speed v1_a]
Initial opening speed (Default 10)
o5
[Speed vH_a]
Maximum opening speed (Default 60)
o6
[Speed v2_a]
Final opening speed (Default 08)
o7
[Speed v_learn]
Learning speed in opening (Default 15)
OPEN DOOR (100 %)CLOSED DOOR (0 %)
SPEED (%)
POSITION (%)
VH_a ( o5 )
V1_a ( o4 )
V2_a ( o6 )
A_a
( o0 ) B_a ( o1 )
C_a
( o2 ) D_a ( o3 )

7
4.2.2. M1: [Closing Profile]
The first 5 parameters are position references expressed as a percentage of the total length of the learned stroke.
Other parameters are speed references expressed as a percentage of the maximum value (rated RPM of the motor).
Sub-menus
Description
Int. Keyp.
DISP801
c0
[Point D_c]
Start of closing acceleration ramp (Default 98)
c1
[Point C_c]
End of closing acceleration ramp (Default 65)
c2
[Point B_c]
Start of closing deceleration ramp (Default 45)
c3
[Point A_c]
End of closing deceleration ramp (Default 05)
c4
[Point Z_c]
Start of acceleration for closure coupling (Default 02)
c5
[Speed v1_c]
Initial closing speed (Default 08)
c6
[Speed vH_c]
Maximum closing speed (Default 60)
c7
[Speed v2_c]
Final closing speed (Default 08)
c8
[Speed v_rif]
Synchronizing speed in closing (Default 10)
OPEN DOOR (100 %)CLOSED DOOR (0 %)
SPEED (%)
POSITION (%)
VH_c ( c6 )
V2_c ( c7 )
V1_c ( c5 )
A_c
( c3 ) B_c
( c2 ) C_c ( c1 ) D_c
( c0 )
Z_c
( c4 )

4.2.3. M2: [Torques]
The parameters are current references expressed as a percentage of the maximum value which is 8A.
Sub-menus
Description
Int. Keyp.
DISP801
F0
[Limit Trq Op]
LIMIT SWITCH TORQUE: current threshold that must be exceeded
in order to acquire the fully open door status (Default 70)
F1
[Limit Trq Cl]
LIMIT SWITCH TORQUE: current threshold that must be exceeded
in order to acquire the fully closed door status (Default 50)
F2
[Stat Op. Tor.]
OPENING HOLDING TORQUE: current to keep the door fully open (Default 20)
F3
[Stat Cl. Tor.]
CLOSURE HOLDING TORQUE: current to keep the door fully closed (Default 10)
F4
[Sec. Cl. Tor.]
SAFETY TORQUE IN CLOSING: current threshold that must be exceeded to
activate the safety edge during the closure.
This torque is in function before the Z_c point (Default 55)
F5
[Sec. Op. Tor.]
SAFETY TORQUE IN OPENING: current threshold that must be exceeded to
activate the safety edge during the opening (Default 90)
4.2.4. M3: [Options]
Sub-menus
Settings
Description
Int. Keyp.
DISP801
Int. Keyp.
DISP801
S0
[SEC. CL. TORQUE]
0
[Slave]
In case of obstruction during closing, it signals the
safety edge through the “CM” relay and remains
stationary waiting for a command (Default)
1
[Master]
In case of an obstruction during closing, it signals
the safety edge through the “CM” relay and
reopens the doors
S1
[SEC. OP. TORQUE]
0
[Disabled]
In case of an obstruction during opening, closes
the doors (Default)
1
[Enabled]
In case of an obstruction, it keeps forcing the
opening to complete the stroke.
In the event of prolonged impediment, the IxT
protection is activated
S2
[COMMANDS
MODE]
0
[Slave]
Commands opening or closing for the time the
input is active. When the command drops, the
operation is interrupted (Default)
1
[Master]
Once the closing or opening command is
accepted, the board completes the operation
even if the input is no longer active
S3
[MOTOR
ROTATION]
0
[Forward]
Read-only, motor direction [Forward] (Default)
1
[Reverse]
Read-only, motor direction [Reverse]
S4
[AUTO RUNNING]
0
[Disabled]
Automatic runs disabled (Default)
1
[Enabled]
Automatic runs enabled
S5
[PHOTO MODE]
0
[Slave]
In case of obstruction of the light curtains, the
Drive signals the obstacle by the “CM” relay
1
[Master]
In case of obstruction of the light curtains, the
Drive signals the obstacle by the “CM” relay and
reopens the doors (Default)
S6
[NOF CL. RIF-ENC]
Number of closures after which the encoder synchronizes
0: Encoder synchronizing function disabled (Default)
On the integrated keypad the closures number is given by the set value x 10
Example: S6 = 10 → number of runs = 100

9
4.2.5. M4: [Commands]
Sub-menus
Description
Int. Keyp.
DISP801
-O
[OPEN]
Opening command, with priority over the control board commands
-C
[CLOSE]
Closing command, with priority over the control board commands
-d
[DEFAULT]
Restores the factory settings
-L
[LEARNING]
Self-learning start
-P
[---------------]
Board reset
4.2.6. M5: [Mechanical Param]
Sub-menus
Description
Int. Keyp.
DISP801
M0
[Type Motor]
Motor type:
•0: Elvi 30 W
•1: Elvi 30 W
•2: Kag 50 W
•3: Dunker 50 W
•4: Kormas 110 W
•5: Movimotor 100 W
•6: Elvi 35 W
•7:CBF 45 W
•8: Intecno 40 W
•9: Kormas vertical 90 W
•10: AT40 120 W
M1
[Resolution]
Encoder resolution expressed in pulses/cm
On the integrated keypad, the resolution is given by the set value x 10
Example: M1 = 12 →Resolution = 120 pulses/cm
(Default 381 imp/cm, on the integrated display the default is 38)
M2
[PID Parameter]
Not used
4.2.7. M6: [Light Curtain] Parameters
Sub-menus
Settings
Description
Int. Keyp.
DISP801
Int. Keyp.
DISP801
G0
[Enabled L.C.]
0
[NO]
Light curtain check disabled (Default)
1
[YES]
Light curtain check enabled
G1
[Anti-V(sec)]
Vandal-proof function activation time expressed in seconds (see 5.2)
0: Vandal-proof function enabled (Default 90)
G2
[Sec. Check]
0
[NO]
Light curtain safety check disabled (Default)
1
[YES]
Light curtain safety check enabled (see 5.3)
G3
[Timeout(ms)]
Timeout for the light curtain safety check function, in milliseconds (see 5.3)
On the integrated keypad the time is given by the set value x 10
Example: G3 = 70 →Time = 700 ms
(Default 800 ms, on the integrated display the default is 80)
G4
[Buzzer
Nudge]
0
[NO]
Disabled acoustic signal during nudge and vandal-proof
1
[YES]
Acoustic signal during nudge and vandal-proof (Default)
G5
[Buzzer Obstr]
0
[NO]
Disabled acoustic signal when the light curtain detects the
obstacle (Default)
1
[YES]
Acoustic signal when the light curtain detects the obstacle