Veikong gpd 515/g5 User guide

GPD 515/G5 SIMPLIFIED START-UP PROCEDURE ............. i
QUICK REFERENCE FOR GPD 515 PARAMETERS ............... xiv
CURRENT RATINGS & HORSEPOWER RANGE .................... xvii
WARNING/CAUTION STATEMENTS ..................................... xviii
WARRANTY REGISTRATION .................................................. xxi
1 INSTALLATION ....................................................................... 1-1
1.1 General ....................................................................................... 1-1
1.2 Receiving .................................................................................... 1-1
1.3 Physical Installation .................................................................... 1- 1
1.4 Electrical Installation .................................................................. 1 - 2
1.4.1 Main Circuit Input/Output ..................................................... 1-2
1.4.2 Grounding ............................................................................. 1-11
1.4.3 Auxiliary Input and Output Power Option Devices ............... 1-11
1.4.3a Conformance to European EMC Directive ............................ 1-13
1.4.4 Control Circuit ...................................................................... 1-15
1.4.5 Interconnection - 2-Wire Control (Fig. 1-3) ........................ 1-20
1.4.6 Interconnection - 3-Wire Control (Fig. 1-4) ........................ 1-22
1.4.7 Encoder/PG-X2 Connections ................................................ 1-24
2 INITIAL START-UP (“LOCAL” CONTROL) ......................... 2- 1
2.1 Pre-power Checks ...................................................................... 2 - 1
2.2 Control Method Selection ........................................................... 2-2
2.2a Power On and Preliminary Checks – Open Loop
Vector Control ............................................................. 2 - 3
2.2b Power On and Preliminary Checks – Flux Vector Control ...... 2-6
2.2c Power On and Preliminary Checks – V/f Control .................. 2-11
2.2d Power On and Preliminary Checks – V/f with PG
Feedback Control ....................................................... 2-14
2.3 Changing the Language on the Digital Operator ...................... 2-19
2.4 Calculating Motor Parameters ................................................... 2-20
2.5 Test Run Using Digital Operator ("Local" Control) ................... 2-24
2.6 Pre-operation Considerations .................................................... 2-27
2.7 Storage Function ...................................................................... 2-27
3 OPERATION AT LOAD ........................................................... 3- 1
4 DIGITAL OPERATOR ............................................................... 4 - 1
4.1 General ....................................................................................... 4-1
4.2 Display and Keypad .................................................................... 4 -1
4.3 Digital Operator Menu Trees ...................................................... 4-4
4.4 Basic Programming ..................................................................... 4 - 8
4.5 Modes of Operation ................................................................... 4 - 9
Release Date 4/01/2002
xi
CONTENTS
SUBJECT PAGE PARAGRAPH

xii
5 PROGRAMMABLE FEATURES ................................................ 5-1
5.1 General ....................................................................................... 5-1
5.2 Accel/Decel Time ....................................................................... 5-3
5.3 Accel/Decel: S-Curve Characteristics ........................................ 5-6
5.4 Access Level .............................................................................. 5-7
5.5 Auto-restart ............................................................................... 5-7
5.6 Automatic Frequency Regulator (AFR) Gain .............................. 5-8
5.7 Automatic Speed Regulator (ASR) ............................................ 5-9
5.8 Carrier Frequency ...................................................................... 5-12
5.9 Critical Frequency Rejection ..................................................... 5-13
5.10 DC Injection Braking .................................................................. 5-14
5.11 Digital Operator Display Selection ............................................ 5-17
5.12 Display – Monitor (at Power-up) Selection ............................... 5-19
5.13 Droop ........................................................................................ 5-19
5.14 Dwell ......................................................................................... 5-20
5.15 Encoder (PG) Parameters ......................................................... 5-21
5.16 Energy Saving Operation ........................................................... 5-26
5.17 External Fault Inputs ................................................................. 5-28
5.18 Frequency Reference Command Bias/Gain ............................... 5-29
5.19 Frequency Reference Input Signals (Auto/Manual) .................. 5-31
5.20 Frequency Reference Loss Detection ....................................... 5-33
5.21 Frequency Reference Retention ................................................ 5-33
5.22 Frequency Reference Upper & Lower Limits ............................ 5-34
5.23 Hunting Prevention ................................................................... 5-35
5.24 Jog Reference ........................................................................... 5-36
5.25 Local Remote and Reference Selection .................................... 5-39
5.25 A Local Remote Selection ....................................................... 5-39
5.25 B Multiple Speed Reference Configuration [Multi-step
Speed Operation] .......................................................... 5-40
5.26 Miscellaneous Parameters ......................................................... 5-44
5.27 Miscellaneous Protective Features ............................................ 5-46
5.28 MODBUS Control ....................................................................... 5-48
5.29 Momentary Power Loss Ride-thru ............................................. 5-50
5.30 Multi-function Analog Inputs (Term. 14 & 16 ) ....................... 5-53
5.31 Multi-function Analog Monitor Output (Term. 21-23) .............. 5-57
5.32 Multi-function Input Terminals (Term. 3-8) .............................. 5-58
• Local/Remote ................................................................... 5-62
• External Base Block .......................................................... 5-63
• Speed Search .................................................................... 5-64
• Timer Function .................................................................. 5-66
• Sample/Hold Command .................................................... 5-66
• Up/Down Frequency Setting ............................................ 5-67
• Trim Control ...................................................................... 5-69
SUBJECT PAGE
CONTENTS - Continued
PARAGRAPH

5.33 Multi-function Output Terminals (Term. 9 & 10; 25-27) ......... 5-70
• Frequency or Speed Detection Output Signals ................ 5-73
5.34 Phase Loss Detection – Input ................................................... 5-77
5.35 Phase Loss Detection – Output ................................................ 5-77
5.36 PID Control ................................................................................ 5-78
5.37 Reset Codes; 2-Wire, 3-Wire Initialization ................................ 5-83
5.38 Slip Compensation .................................................................... 5-84
5.39 Stall Prevention ......................................................................... 5-86
5.40 Stopping Method ....................................................................... 5-88
5.41 Thermal Overload Protection .................................................... 5-90
5.42 Torque Compensation ............................................................... 5-93
5.43 Torque Control (Command) ...................................................... 5-95
5.44 Torque Detection ...................................................................... 5-98
5.45 Torque Limit ............................................................................ 5-101
5.45.1 Two Motor Operation ............................................................... 5-104
5.46 User Parameters ...................................................................... 5-106
5.47 V/f Pattern - Standard ............................................................ 5-106
5.48 V/f Pattern - Custom .............................................................. 5-108
5.49 Zero-Servo Control ................................................................... 5-110
5.50 Zero Speed Control .................................................................. 5-112
6 FAULT INDICATION & TROUBLESHOOTING ....................... 6-1
6.1 General ....................................................................................... 6-1
6.2 Auto-Tuning Faults and Corrective Actions ............................... 6-6
6.3 Displaying Faults ........................................................................ 6-7
6.4 Troubleshooting Flowcharts ...................................................... 6-10
6.5 Diode and IGBT (Transistor) Module Resistance Test .............. 6-27
6.6 Checking Encoder Pulses .......................................................... 6-29
App. 1 LISTING OF PARAMETERS .................................................... A1-1
App. 2 SPECIFICATIONS .................................................................... A2-1
App. 3 CAPACITY & CONTROL METHOD
RELATED PARAMETERS ....................................................... A3-1
App. 4 GPD 515/G5 SPARE PARTS ............................................... A4-1
App. 5 GPD 515/G5 DIMENSIONS .................................................. A5-1
App. 6 DYNAMIC BRAKING CONNECTIONS ................................... A6-1
Index ..................................................................................................... I-1
xiii
SUBJECT PAGE
CONTENTS - Continued
PARAGRAPH

QUICK REFERENCE FOR GPD 515/G5 PARAMETERS (FACTORY SET)
PARAMETER FACTORY USER PARA.
NUMBER (7) SETTING SETTING REF.
A1-00 02.3
A1-01 25.4
A1-02 22.2
A1-03 05.37
A1-04 0000 p. A1-1
A2-01
thru (1) (1) (1)
A2-32
b1-01 15.25 A
b1-02 15.25 A
b1-03 05.40
b1-04 0p. A1-2
b1-05 05.50
b1-06 1p. A1-2
b1-07 0p. A1-2
b1-08 05.26
b2-01 0.5 5.10
b2-02 50 5.10
b2-03 0.00 5.10
b2-04 0.00 5.10
b2-08 05.10B
b3-01 0 (6) 5.32 D
b3-02 100 5.32 D
b3-03 2.0 5.32 D
b4-01 0.0 5.32 E
b4-02 0.0 5.32 E
b5-01 05.36
b5-02 1.00 5.36
b5-03 1.0 5.36
b5-04 100.0 5.36
b5-05 0.00 5.36
b5-06 100.0 5.36
b5-07 0.0 5.36
b5-08 0.00 5.36
b5-09 05.36D
b5-10 1.0 5.36D
b5-11 05.36D
b5-12 05.36E
b5-13 05.36E
b5-14 1.0 5.36E
b6-01 0.0 5.14
b6-02 0.0 5.14
b6-03 0.0 5.14
b6-04 0.0 5.14
b7-01 0.0 5.13
b7-02 0.05 5.13
b8-01 80 5.16A
b8-02 0.0 5.16A
b8-03 05.16B
b8-04 Note 2 5.16B
b8-05 Note 2 5.16B
b9-01 55.49
b9-02 10 5.49
C1-01 10.0 5.2
C1-02 10.0 5.2
C1-03 10.0 5.2
C1-04 10.0 5.2
C1-05 10.0 5.2
C1-06 10.0 5.2
xiv
PARAMETER FACTORY USER PARA.
NUMBER (7) SETTING SETTING REF.
C1-07 10.0 5.2
C1-08 10.0 5.2
C1-09 10.0 5.2
C1-10 15.2
C1-11 0.00 5.2
C2-01 0.20 5.3
C2-02 0.20 5.3
C2-03 0.20 5.3
C2-04 0.00 5.3
C3-01 1.0 (6) 5.38
C3-02 200 (6) 5.38
C3-03 200 5.38
C3-04 05.38
C3-05 05.38
C3-06 05.38
C4-01 1.00 5.42
C4-02 20 (6) 5.42
C4-03 0.0 5.42
C4-04 0.0 5.42
C4-05 10 5.42
C5-01 20.00 (6) 5.7
C5-02 0.500 (6) 5.7
C5-03 20.00 (6) 5.7
C5-04 0.500 (6) 5.7
C5-05 5.0 p. A1-8
C5-06 0.004 5.7
C5-07 0.0 5.7
C5-08 400 p. A1-8
C6-01 10.0 (5) 5.8
C6-02 10.0 (5) 5.8
C6-03 0 (5) 5.8
C7-01 15.23
C7-02 1.00 5.23
C8-08 1.00 5.6
C8-09 50 5.6
C8-30 2p. A1-9
d1-01 0.0 5.25 B
d1-02 0.0 5.25 B
d1-03 0.0 5.25 B
d1-04 0.0 5.25 B
d1-05 0.0 5.25 B
d1-06 0.0 5.25 B
d1-07 0.0 5.25 B
d1-08 0.0 5.25 B
d1-09 6.0 5.25 B
d2-01 100.0 5.22
d2-02 0.0 5.22
d3-01 0.0 5.9
d3-02 0.0 5.9
d3-03 0.0 5.9
d3-04 1.0 5.9
d4-01 05.21
d4-02 10 5.32 H
d5-01 05.43
d5-02 05.43
d5-03 15.43
d5-04 05.43
d5-05 10 5.43
d5-06 05.43
PARAMETER FACTORY USER PARA.
NUMBER (7) SETTING SETTING REF.
230V,
E1-01 460V or 5.48
575V (5)
E1-02 05.41
E1-03 F5.47
E1-04 60.0 5.48
230.0V,
E1-05 460.0V or 5.48
575.0V (5)
E1-06 60.0 5.48
E1-07 3.0 (6) 5.48
E1-08 (2) (6) 5.48
E1-09 0.5 (6) 5.48
E1-10 (2) (6) 5.48
E1-11 0.0 5.48
E1-12 0.0 5.48
E1-13 0.0 5.48
E2-01 (5) 5.41
E2-02 (5) 2.4
E2-03 (5) 2.4
E2-04 42.4
E2-05 (5) 2.4
E2-06 (5) 2.4
E2-07 0.50 (5) 2.4
E2-08 0.75 (5) 2.4
E2-09 0.0 (5) 2.4
E2-10 (See Note 3) p. A1-13
E3-01 25.45.1
E4-01 60.0 230.0V,5.45.1
E4-02 460.0V or 5.45.1
E4-03 60.0 575.0V (5) 5.45.1
E4-04 3.0 (6) 5.45.1
E4-05 (2) (6) 5.45.1
E4-06 0.5 (6) 5.45.1
E4-07 (2) (6) 5.45.1
E5-01 (5) 5.45.1
E5-02 (5) 5.45.1
E5-03 (5) 5.45.1
E5-04 4 5.45.1
E5-05 (5) 5.45.1
E5-06 (5) 5.45.1
F1-01 1024 5.15 A
F1-02 15.15 B
F1-03 15.15 C
F1-04 35.15 D
F1-05 05.15 E
F1-06 1(8)
F1-07 05.15 F
F1-08 115 5.15 C
F1-09 0.0 (6) 5.15 C
F1-10 10 5.15 D
F1-11 0.5 5.15 D
F1-12 05.15 G
F1-13 05.15 G
F1-14 2.0 5.15 B
F2-01 0(9)
F3-01 0(10)

QUICK REFERENCE FOR GPD 515/G5 PARAMETERS (FACTORY SET)
xv
PARAMETER FACTORY USER PARA.
NUMBER (7) SETTING SETTING REF.
F4-01 2(11)
F4-02 1.00 (11)
F4-03 3(11)
F4-04 0.50 (11)
F4-05 0.0 (11)
F4-06 0.0 (11)
F5-01 0(12)
F5-02 1(12)
F6-01 0(13)
F7-01 1(14)
F8-01 1 p. A1-17
F9-01 0p. A1-17
F9-02 0p. A1-17
F9-03 1p. A1-17
F9-04 0p. A1-17
F9-05 1p. A1-17
F9-06 1p. A1-17
H1-01 24 5.32
H1-02 14 5.32
H1-03 3 (0) (3) 5.32
H1-04 4 (3) (3) 5.32
H1-05 6 (4) (3) 5.32
H1-06 8 (6) (3) 5.32
H2-01 05.33
H2-02 15.33
H2-03 25.33
H3-01 05.19
H3-02 100.0 5.18
H3-03 0.0 5.18
H3-04 05.19
H3-05 05.30
H3-06 100.0 5.18
H3-07 0.0 5.18
H3-08 25.19
H3-09 1F 5.30
H3-10 100.0 5.18
H3-11 0.0 5.18
H3-12 0.00 p. A1-19
PARAMETER FACTORY USER PARA.
NUMBER (7) SETTING SETTING REF.
H4-01 25.31
H4-02 1.00 5.31
H4-03 0.0 5.31
H4-04 35.31
H4-05 0.50 5.31
H4-06 0.0 5.31
H4-07 05.31
H5-01 1F 5.28
H5-02 35.28
H5-03 05.28
H5-04 35.28
H5-05 15.28
L1-01 15.41
L1-02 8.0 5.41
L2-01 05.29
L2-02 0.7 (5) 5.29
L2-03 0.5 (5) 5.32 D
L2-04 (5) 190, 5.29
L2-05 190 380, or 5.29
L2-06 0.0 546 (5) p. A1-21
L3-01 15.39
L3-02 150 5.39
L3-03 50 5.39
L3-04 15.39
L3-05 15.39
L3-06 160 5.39
L4-01 0.0 5.33
L4-02 2.0 5.33
L4-03 0.0 5.33
L4-04 2.0 5.33
L4-05 05.20
L5-01 05.5
L5-02 05.5
L6-01 05.44
L6-02 150 5.44
L6-03 0.1 5.44
PARAMETER FACTORY USER PARA.
NUMBER (7) SETTING SETTING REF.
L6-04 05.44
L6-05 150 5.44
L6-06 0.1 5.44
L7-01 200 5.45
L7-02 200 5.45
L7-03 200 5.45
L7-04 200 5.45
L8-01 05.27
L8-02 (5) 5.27
L8-03 35.27
L8-05 05.34
L8-07 1 5.35
L8-10 15.27
L8-17 15.27
L8-19 05.27
o1-01 65.12
o1-02 15.12
o1-03 05.11
o1-04 05.11
o1-05 05.11
o2-01 15.26
o2-02 15.26
o2-03 05.46
o2-04 (5) p. A3-1
o2-05 05.26
o2-06 15.26
o2-07 00000 5.26
o2-08 05.26
o2-09 1 p. A1-26
U1-01
thru (4) —— (4)
U1-34
U2-01
thru (4) —— (4)
U2-14
U3-01
thru (4) —— (4)
U3-08
(1) To establish a custom User Access Level, refer to paragraph 5.4.
(2) Initial value is related to V/f curve selected by E1-03 setting.
(3) Settings in parentheses reflect 3-wire control initialization values.
(4) Monitor displays ( UX-XX ) are display or output selections, rather than parameter setup; therefore, user setting is not
possible.
(5) Factory setting depends on drive rating. See Table A3-1.
(6) Factory setting depends on Control Method ( A1-02 ).
(7) Not all parameters are accessible in all Access Levels ( A1-01 ) and Control Methods ( A1-02 ); see Section 5.
(8) Only effective with PG-D2 or PG-B2 option card; see instruction sheet 2Y25-396.
(9) Only effective with AI-14B or AI-14U option card; see instruction sheet 2Y25-296 or -295.
(10) Only effective with DI-08 or DI-16H2 option card; see instruction sheet 2Y25-294 or -400.
(11) Only effective with AO-08, AO-12 or AO-12B2 option card; see instruction sheet 2Y25-297 or -438.
(12) Only effective with DO-02C option card; see instruction sheet 2Y25-402.
(13) Only effective with DO-08 option card; see instruction sheet 2Y25-350.
(14) Only effective with PO-36F option card; see instruction sheet 2Y25-298.

xvii
Current Ratings & Horsepower Range
NEW DRIVE OLD DRIVE
RATED CURRENT NOMINAL HORSEPOWER MODEL NO. MODEL NO.
INPUT RATING (AMPS) (150% OL) CIMR-G5M GPD515C-
3.2 0.75 20P41F A003
6 1 & 1.5 20P71F A006
8 2 21P51F A008
11 3 22P21F A011
17.5 5 23P71F A017
2 25 7.5 25P51F A025
3 33 10 27P51F A033
0 49 15 20111F A049
V 64 20 20151F A064
80 25 & 30 20181F A080
96 30 20221F A096
130 40 & 50 20300F A130
160 60 20370F A160
224 75 20550F A224
300 100 20750F A300
1.8 0.75 40P41F B001
3.4 1 & 2 40P71F B003
4.8 3 41P51F B004
8 5 43P71F B008
11 7.5 44P01F B011
14 10 45P51F B014
21 15 47P51F B021
27 20 40111F B027
4 34 25 40151F B034
6 41 30 40181F B041
0 52 40 40221F B052
V 65 50 40301F B065
80 60 40371F B080
96 75 40451F B096
128 100 40551F B128
165 125 40750F B165
224 150 41100F B224
302 200 & 250 41600F B302
340 300 41850F B340
450 350 42200F B450
605 400 & 500 43000F B605
3.5 2 51P51F C003
4.1 3 52P21F C004
6.3 5 53P71F C006
9.8 7.5 55P51F C010
12.5 10 57P51F C012
6 17 15 50111F C017
0 22 20 50151F C022
0 27 25 50181F C027
V 32 30 50221F C032
41 40 50301F C041
52 50 50371F C052
62 60 50451F C062
77 75 50551F C077
99 100 50751F C099
130 125 50900F C130
172 150 51100F C172
200 200 51600F C200

xviii
Data subject to change without notice.
WARNING
Do not touch circuit components until main input power has been turned off and
“CHARGE” lamp is extinguished. The capacitors are still charged and can be quite
dangerous.
Do not connect or disconnect wires and connectors while power is applied to the
circuit.
CAUTION
Know your application before using either Initialization function of A1-03 . This
parameter must be set to " 0 " for Drive mode operation.
" 1110 " = User Default Parameter Initialization
" 2220 " = Factory 2-Wire Control Initialization (Maintained RUN Contact)
" 3330 " = Factory 3-Wire Control Initialization (Momentary START/STOP
Contact)
Entering any Initialization code resets all parameters, and automatically returns
A1-03 setting to " 0 ". If the GPD 515 is connected for 3-Wire control and this param-
eter is set to " 2220 " (2-Wire Control Initialization), the motor may run in reverse
direction WITHOUT A RUN COMMAND APPLIED. Equipment damage or personal
injury may result.
CAUTION
When drive is programmed for auto-restart ( L5-02 = " 1 " thru " 10 "), the motor may
restart unexpectedly — personal injury may result.

IMPORTANT
Wiring should be performed only by qualified personnel.
Always ground the drive using ground terminal ( ). See paragraph 1.4.3, "Grounding".
Verify that the rated voltage of the drive matches the voltage of the incoming power.
Never connect main circuit output terminals T1, T2, and T3 to AC main circuit power supply.
All parameters have been factory set. Do not change their settings unnecessarily.
Do not perform a “HIPOT” or withstand voltage test on any part of the drive. Equipment
uses semi-conductors and is vulnerable to high voltage.
The Control PCB employs CMOS ICs which are easily damaged by static electricity. Use prop-
er electrostatic discharge (ESD) procedures when handling the Control PCB.
Any modification of the product by the user is not the responsibility of Yaskawa, and will
void the warranty.
xix

It is important that users of our products have a
totally satisfying ownership experience.
Training is one of the most effective ways to ensure
that satisfaction. Because of this conviction,
Yaskawa Electric has operated a full-time professional
training department since 1965.
Our trainers are full-time instructors, with a
wealth of “real-life” product experience gained
through field service at customer facilities. This
experience, combined with backgrounds in engineer-
ing and education, has earned national recognition
for our technical training programs.
Courses are conducted at the headquarters training
facility, in selected cities, and at customer sites.
Courses are available to cover all the issues of
concern to product users: application, theory of
operation, troubleshooting and repair, adjustment
and startup, operation, programming, network communication, and optimizing the functions of Yaskawa drives.
We work hard to make all of our products user-friendly, and our owner manuals easy to use.
In spite of that, the simple fact is that you will learn better and faster in a class environment combined with hands-on practice,
than by self-teaching when under the stress of a maintenance or operations problem.
On-Site Training and Customized Courses
Training courses are also provided at the user’s site. Course content can be customized to the specific installation and applica-
tion if requested. For further information about on-site training and courses specific to your installation and application, visit our
website at www.drives.com.
Please send training information on:
Name ______________________________________________________________________________________________
Position/Title ________________________________________________________________________________________
Company ___________________________________________________________________________________________
Address ____________________________________________________________________________________________
City _______________________________________________State _______________Zip __________________________
Phone______________________________________________________________________________________________
Fax ________________________________________________________________________________________________
Representative (if known): ______________________________________________________________________________
FAX this completed form to [phone]
Technical Training
Technical Training
TM 4515

The GPD 515/G5, hereafter referred to as the drive, is a general purpose sine-coded pulse
width modulated AC motor drive which generates an adjustable voltage/frequency three
phase output for complete speed control of most conventional squirrel cage induction
motors. Automatic stall prevention and voltage boost prevents nuisance tripping during load
or line side transient conditions. The drive will not induce any voltage line notching distortion
back to the utility line and maintains a displacement power factor of not less than 0.98
throughout its speed range.
When properly installed, operated and maintained, the drive will provide a lifetime of
service. It is mandatory that the person who operates, inspects, or maintains this
equipment thoroughly read and understand this manual before proceeding.
This manual primarily describes the GPD 515/G5, but contains basic information for the
operator control station as well. This manual is equally applicable to drives labelled
GPD 515 or G5.
The drive is thoroughly tested at the factory. After unpacking, verify the part numbers
with the purchase order (invoice). Any damages or shortages evident when the equipment
is received must be reported immediately to the commercial carrier who transported the
equipment. Assistance, if required, is available from your sales representative.
If the drive will be stored after receiving, keep it in its original packaging and store
according to storage temperature specifications in Appendix 2.
Location of the drive is important to achieve proper performance and normal operating life.
The unit should be installed in an area where it will be protected from:
• Direct sunlight, rain or moisture.
• Corrosive gases or liquids.
• Vibration, airborne dust or metallic particles.
When preparing to mount the drive, lift it by its base, never by the front cover. For
effective cooling as well as proper maintenance, the drive must be installed on a flat, non-
flammable vertical surface (wall or panel) using four mounting screws. There MUST be a
MINIMUM 4.7 in. clearance above and below the drive to allow air flow over the heat sink
fins. A minimum 1.2 in. clearance is required on each side on the drive.
A GPD 515/G5 in a free-standing floor-mount cabinet must be positioned with enough
clear-ance for opening the door of the cabinet; this will ensure sufficient air space for
cooling. Make sure air entering the drive is below 113°F (45°C) (for protected chassis
drives), or below 104°F (40°C) (for NEMA 1 drives), by adding a fan or other cooling
device, if needed. See environmental specifications in Appendix 2.
1-1
Section 1. RECEIVING AND INSTALLATION
1.1 GENERAL
1.2 RECEIVING
1.3 PHYSICAL INSTALLATION

All basic interconnections (using the Digital Operator) are shown in Figures 1-3 and 1-4.
1.4.1 Main Circuit Input/Output
Complete wire interconnections according to Table 1-2, Figure 1-3 and Figure 1-4. Be sure to
observe the following:
• Use 600V vinyl-sheathed wire or equivalent. Wire size and type should be determined by local
electrical codes.
• Avoid routing power wiring near equipment sensitive to electrical noise.
• Avoid running input and output wiring in the same conduit.
• NEVER connect AC main power to output terminals T1(U), T2(V), and T3(W).
• NEVER allow wire leads to contact metal surfaces. Short-circuit may result.
• NEVER connect power factor correction capacitors to the drive output. Consult
Yaskawa when connecting noise filters to the drive output.
• WIRE SIZING MUST BE SUITABLE FOR CLASS I CIRCUITS.
• When connecting motor to drive’s output terminals, include a separate ground wire. Attach ground
wire solidly to motor frame and to drive’s ground terminal.
• When using armored or shielded cable for connection between drive and motor, solidly connect
armor or shield to motor frame, and to drive’s ground terminal.
• Motor lead length should NOT EXCEED 164 feet (50 meters), and motor wiring should be run in
a separate conduit from other power wiring. If lead length must exceed this distance, reduce
carrier frequency (see paragraph 5.8) and consult factory for proper installation procedures.
• Use UL listed closed loop connectors or CSA certified ring connectors sized for the selected wire
gauge. Install connectors using the correct crimp tool recommended by the connector
manufacturer.
1-2
1.4 ELECTRICAL INSTALLATION
WIRE SIZE TERMINAL CLOSED-LOOP CLAMPING TORQUE
AWG mm2SCREW CONNECTOR STEEL COPPER
lb-in N-m lb-in N-m
20 0.5 M3.5 1.25 - 3.5 7.8 0.9 7.0 0.8
18 0.75 M4 1.25 - 4 13.0 1.5 10.4 1.2
16 1.25 M4 1.25 - 4 13.0 1.5 10.4 1.2
M4 2 - 4 13.0 1.5 10.4 1.2
14 2 M5 2 - 5 26.1 20.9 3.1 2.4
M4 3.5 - 4 13.0 1.5 10.4 1.2
12 3.5 M5 3.5 - 5 26.1 20.9 3.1 2.4
M4 5.5 - 4 13.0 1.5 10.4 1.2
10 5.5 M5 5.5 - 5 26.1 20.9 3.1 2.4
M5 8 - 5 26.1 20.9 3.1 2.4
88 M6 8 - 6 40.9 34.8 4.8 4.1
6 14 M6 14 - 6 40.9 34.8 4.8 4.1
4 22 M8 22 - 8 100.0 82.6 11.7 10.7
M8 38 - 8 100.0 82.6 11.7 10.7
238 M10 38 - 10 182.6 156.5 21.4 18.4
1/0 60 M10 60 - 10 182.6 156.5 21.4 18.4
3/0 80 M10 80 - 10 182.6 156.5 21.4 18.4
M10 100 - 10 182.6 156.5 21.4 18.4
4/0 100 M12 100 - 12 313.0 191.3 36.7 23.1
MCM300 150 M12 150 - 12 313.0 191.3 36.7 23.1
MCM400 200 M12 200 - 12 313.0 191.3 36.7 23.1
M12 325 - 12 313.0 191.3 36.7 23.1
MCM650 325 M16 325 - 16 313.0 191.3 36.7 23.1