Veloce 400 User manual

VELOCE
Manufacturing
Manual –400

Summary
1General Information 1
2Getting Started 3
3Wing 4
3.1 Wing mounting template 4
3.2 Wing top coating preparation 5
3.3 Rear spar preparation 7
3.4 Experimental Fit 7
3.5 Main spar 8
3.6 Fuel Tank Preparation 8
3.6.1 Fuel output 10
3.6.2 Fuel vent lines 11
3.6.3 Tank breather 11
3.6.4 Anti-slosh valve 12
3.6.5 Fuel sensor 12
3.7 Fuel cap 13
3.8 Tank bridge 14
3.9 Rigid point for aileron horn 15
3.10 Bonding of the top coat 15
3.11 Tank closing lamination 16
3.12 Fuel Test 18
3.13 Static pitot lines18
3.14 Electrical conduit 18
3.15 Undercoating preparation 19
3.15.1 Fuel drain valve19
3.15.2 Aileron horn inspection panel 20
3.15.3 Suggested pitot tube fabrication 20
3.15.4 Undercoating lamination 21
3.15.5 Aileron's inspection panel cover fixation 21

3.16 Trailing edge strengthening 22
3.17 Hinges Installation 23
3.18 Aileron horn 23
3.19 Wing tips Installation 24
4Horizontal empennage 25
4.1 Assembly Preparation 26
4.1.1 Horizontal stabilizer spar 28
4.1.2 Elevator spar 20
4.1.3 Ribs preparation and positioning 30
4.1.4 trim-tab hinge region preparation 32
4.2 Component lamination 33
4.2.1.1 Spars lamination 33
4.2.1.2 Elevator Spar 33
4.2.1.3 Stabilizer spar 33
4.2.2 Ribs Lamination 33
4.2.3 Trim-trab hinge preparation 35
4.3 Top coating mounting and installation 35
4.4 Elevator and stabilizer cutting sections 37
4.5 Trim Tab 37
4.6 Trim tab hinge 37
4.7 Surfaces closing lamination 38
4.8 Elevators hinge 39
4.9 Assembly of the elevator control horn 40
4.10 Closing of edges 40
4.11 Mass balance 41
4.12 Trim-tab actuation servo 42
5Fuselage 44
5.1 Preparation of components 44
5.2 Leveling and fixing 45
5.2.1 Wedge Rods 46

5.3 Temporary fit of the fuselage top 47
5.4 Firewall 48
5.4.1 Front face of the firewall 49
5.4.2 Engine mount reinforcements 50
5.4.2.1 Lamination of the firewall lower reinforcements 51
5.4.2.2 Lamination of the firewall's top reinforcements 52
5.5 Front seat reinforcement 53
5.6 Installation of the rear seat backrest 56
5.7 126 Station cave 57
5.8 185 Station Cave 58
5.9 Front floor mounting 58
5.10 Reinforcement of the main train box 63
5.11 Reinforcement of the nose gear assembly 65
5.12 Vertical and horizontal stabilizers 66
5.12.1 Installation of the right rear fuselage 66
5.12.2 Installation of the horizontal stabilizer 69
5.12.3 Bonding of the station cave 70
5.12.4 Gluing of the vertical stabilizer's rib and spar 71
5.12.5 Installation of the left rear fuselage 72
5.12.6 Bonding of the 126 station cave 74
5.13 Wing attachment reinforcements 76
5.13.1 Rear spar 76
5.13.1.1 Placement and installation of the rear spar 77
5.14 Control Console 79
5.15 Assembly of the front seat back section 81
5.16 Assembly of the seat bottom 82
5.16.1 Front seats 82
5.16.2 Rear seats 83
5.17 Assembly of the upper fuselage 83
5.17.1 NACA input 83
5.17.2 Door buffer reinforcerment 84
5.17.3 Alignment 85

5.17.4 Gluing -86
5.18 Luggage compartment cover 86
5.19 Elevator scale 88
5.20 Installation of the wing attachment eyelets 89
5.21 Wing-fuselage junction 90
5.22 EngineCowl 91
5.23 Internal finishes 91
6Fuselage - Translations (includes mechanics)............................................. 92
6.1 Mounting the stick linkage 92
6.2 Flap mountingBracket 93
6.3 Rudder cable route 94
6.4 Installation of the aileron horn 95
6.5 Installation of the Elevator Push/Pull Polen 97
6.6 Installation of the Rudder Horn 97
6.7 FLAP TORQUE TUBE INSTALLATION ACTUATION 99
6.8 CRUISER FLAP PIVOT HANGERS ACTUATION 100
6.9 ROUTING RUDDER CABLE AND INSTALLATION 102
6.10 INSTALLATION main gear 107
6.11 LINE INSTALLATION BRAKE 109
6.12 Rudder Pedals 110
6.13 Extras 113
7Flap 136
7.1 Assembly of the bottom undecoating 136
7.1.1 Spar 137
7.1.2 Bottom Assembly 137
7.2 Flap actuation rail 139
7.3 Preparation and gluing of the top coating 139
7.4 Assembly of the Flap Actuator Rail 139