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Velocity SU-matic User manual

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A Complete Lineup of In-Stock Lathe Tooling for Okuma Two Year Warranty
INSTRUCTION MANUAL
May2018
OKUMA
O
KUM
A
ONLY FOR
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM
VELOCITY / SU-matic
Tooling
Velocity Tooling is designed, engineered, and manufactured
in Switzerland and Italy by
SU-matic
- a worldwide leader in
tooling technology.

SU-matic
is the only lathe tooling manufacturer that focuses
almost exclusively on Okuma tooling.

VELOCITY / SU-matic
tooling is designed to give years
of service under the most demanding applications. The build
quality of our tool holders allows us to back them with an
unconditional Two Year Factory Warranty. If you have any
questions concerning
VELOCITY / SU-matic
tools, please call
256-258-5549.
VELOCITY / SU-matic
General Information

VELOCITY / SU-matic
tools are delivered ready to use. All
driven tools are run-in at the factory and internal coolant tools
DUHSUHVVXUHWHVWHGDVDÀQDOTXDOLW\FKHFNSULRUWRVKLSPHQW

VELOCITY / SU-matic
driven tools are CMM inspected and
VHULDOL]HGUHFRUGVDUHNHSWRQÀOH
All
VELOCITY / SU-matic
axial driven tools have the center
height of the output etched on the tool to allow for quick set-up.
VELOCITY / SU-matic
General Procedures
Check the tool to make sure it was not damaged in shipping.
Clean the turret and the tool mounting surfaces.
Lightly grease the turret and the tool mounting surfaces.
1
2
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM
VELOCITY / SU-matic
LB2000M, LB3000M,
LB4000M, LU3000M, LU4000M, MULTUS U3000,
MULTUS U4000, LT3000 Driven Tool Installation
Please consult the Okuma Operation & Maintenance Manual prior
to mounting tools.
LB-Series M-turret, LU-Series M-turret, MULTUS U-Series, and LT3000
driven tools use a front reference plate that is precision ground at
the factory to align the tool output to the Z-axis. A spring loaded
EDFNPRXQWLQJSODWHÀ[HVWKHWRROLQSRVLWLRQZKLOHWKHPRXQWLQJ
bolts are tightened.
Spring Loaded Back Mounting Plate Front Reference Plate
3
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM
VELOCITY / SU-matic
LB2000M, LB3000M,
LB4000M, LU3000M, LU4000M, MULTUS U3000,
MULTUS U4000, LT3000 Driven Tool Installation
1) Loosen the bolt on the back mounting plate on the tool.
2) Place the tool in the turret station two positions above the
machining station and install tool mounting bolts - do not tighten
mounting bolts yet.
3XVKWRROIURPWKHIURQWWRÀUPO\SRVLWLRQWKHIURQWUHIHUHQFH
plate against the front of the turret face.
4) Firmly tighten the back mounting plate at the rear of the tool
against the back face of the turret.
5) Lightly tighten the UHDUPRXQWLQJEROWVÀUVW, then lightly tighten
the front mounting bolts.
6) Firmly tighten the UHDUPRXQWLQJEROWVÀUVWWKHQÀUPO\WLJKWHQ
the front mounting bolts.
7) Check tool alignment by indicating either the alignment
surface on the side of the tool, or indicating a test bar inserted
into the tool collet.
8) For further information, please consult the Okuma Operation
and Maintenance Manual.
4
Alignment
Bearing Pocket
Alignment
Bearing Pocket
Never
Move This
Screw!
Never
Move This
Screw!
n
Screw
o
Screw
n
Screw o
Screw
Tools are pre-aligned at the factory. If any adjustments are required,
Loosen screws , then adjust screws .
no
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM
VELOCITY / SU-matic
LT2000 Installation
Please consult the Okuma Operation & Maintenance Manual prior
to mounting tools.
LT2000 driven tools are pre-set at the factory to align the tool
output with the Z-Axis.
1) Place the tool in the turret station three positions above the
machining station.
2) Tighten tool mounting bolts in a diagonal sequence starting
with bolt closest to the alignment bearing.
3) Check tool alignment by indicating either the alignment
surface on the side of the tool, or indicating a test bar inserted
into the tool collet.
4) If minor adjustments are required, fasten the Velocity LT2000
VAF Alignment Fixture to the front or back of the tool as shown on
the following page.
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM
VELOCITY / SU-matic
LT2000 Tool Installation
LT2000 VAF Alignment Fixture
5) Loosen the tool mounting bolts, then align tool to the Z-Axis
using the screws shown in red above.
6) If there is not enough play to allow alignment, loosen screw n
on the previous page, then loosen screw o, then align tool using
the screws shown in red above.
7) Firmly tighten mounting bolts.
5HPRYH9$)À[WXUHIURPWRRODQGXVHRQRWKHU/7WRROV
as needed.
Fasten LT2000 VAF Alignment fixture
to tool using these two screws.
Make any necessary tool alignment
adjustments using these two screws.
VAF LT2000
Alignment Fixture
VELOCITYPRODUCTS.COM
5
6
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM
VELOCITY / SU-matic
LT2000 Tool Installation
LT2000 VAF Alignment Fixture
7
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM
1,450 PSI high pressure axial internal
coolant tool with switch on back
of tool allowing for dry running
operation.
VELOCITY / SU-matic
Coolant Tool Instructions
All
VELOCITY / SU-matic
internal coolant tools require 30
PLFURQFRRODQWÀOWUDWLRQQRPLQDOPLFURQFRRODQWÀOWUDWLRQ
absolute*.
Cross/Radial coolant through tools cannot be run dry!
Operating cross/radial coolant through tools without coolant will
quickly damage tool seals and bearings*.
1,450 psi Face/Axial coolant through tools are equipped with
a switch on the back of the tool that allows the tool to be run dry.
This switch completely disengages the internal coolant seals from
the tool spindle allowing the tool to be run dry without damaging
the tool.
* )DLOXUHWRXVHFRRODQWÀOWUDWLRQDQGLQWHUQDOFRRODQWDVGHVFULEHGDERYHYRLGVWKHWRROZDUUDQW\
1,450 PSI high pressure axial internal
coolant tool with switch on front
RIWRROIRUGLUHFWLQJFRRODQWÁRZ
between internal coolant and
external coolant.
8
VELOCITY / SU-matic
Boring Bar Holders

VELOCITY / SU-matic
boring bar holders are shipped with
coolant through plates installed. Extra nozzle plugs are included
with the tool. If
the tool is to be
run with internal
coolant only,
replace the
nozzles with the
nozzle plugs. If
the holder is
to be run with
external coolant
only, remove
the coolant
plate and plug
hole nwith the
screw located in
hole o(labeled
"Parking Screw").
The same
procedure is
used with both single and double boring bar holders. Certain
VELOCITY / SU-matic
boring bar holders are equipped with
DVZLWFKWRUHJXODWHWKHÁRZRIFRRODQWEHWZHHQLQWHUQDODQG
external nozzles.
VELOCITY / SU-matic
Cutting Tool Installation
A spindle locking wrench must always be used in conjunction
with the collet nut wrench to ensure that the driven tool spindle
is locked when installing cutting tools. Failure to use the spindle
wrench could result in damage to the driven tool bearings and
drive tang, and also to the turret.
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM
1
2
9
VELOCITY / SU-matic
Adjustable Tool
Special Instructions
Please consult the Okuma Operation & Maintenance Manual
prior to mounting tools.
When an adjustable tool is used for milling, the maximum cutter
diameter is 1/2 the maximum drill diameter for the tool.
VELOCITY/SU-MATIC INSTRUCTION MANUAL
www.velocityproducts.com 256-258-5549 [email protected]
VELOCITYPRODUCTS.COM