VENCO VC-416 ES Operating instructions

6245
-
6-13-00C
8-18-00D
TABLE OF CONTENTS
VP / VC - 6D SUPERCEDES
TITLE DATE SECTION
TABLE OF CONTENTS
VP / VC - 6D MANUAL
PAGE DESCRIPTION REF.NO.
1 GENERALINFORMATION ...................................................... 6246
2 PREPARATION-MOUNTINGHOIST ........................................ 6241
3 UPPERNEST& REARHINGES .............................................. 6248
4 HOISTFRAMEONCHASSIS .................................................. 6242
5 LONGITUDINALSUPPORTS-OPTION .................................... 6244
6 HYDRAULICS ......................................................................... 6122
7 EDHOISTPOWERUNIT(BI-ROT) ........................................... 6096
8 6425 ED POWER UNIT PLUMBING & WIRING ......................... 6493
9 6425EDPOWERUNITW/PUSHBUTTONINSTALLATION........ 6500
10 6426 ES POWER UNIT ............................................................ 6506
11 6426 ES POWER UNIT W/ PUSH BUTTON CONTOL ................. 6507
12 RESERVOIRFILLING ............................................................. 416140
13 ESHOISTPOWERUNIT ......................................................... 6133B
14 DASH CONTROL SWITCH ....................................................... 6123
15 DASHCONTROLDRAWING ................................................... 40124
16 UPPERNEST PIVOTS- BODY ............................................... 6243
17 UPPERNEST PIVOTS-UPPER NEST .................................... 6251
18 FUELFILLERTUBE-SUPPORT ............................................. 6252
19 BUMPERBRACKETS ............................................................ 6072
20 LUBRICATION/SERVICECHART ........................................... 40260
21 BUMPER,GREASEFITTINGS,DECALS ................................. 6118
22 CONTRACTORREARHINGE&UPPERPIVOTS ..................... 6250
23 HOISTREPLACEMENTPARTSDRAWING .............................. 6255
24 HOISTREPLACEMENTPARTSLIST ....................................... 6256
25 FENNERESPARTSLIST ....................................................... 40058-2
26 MTEED(BI-ROT)6136POWERUNIT .................................... 6097
27 REPLACEMENT PARTS DWG - ED POWER UNIT .................... 6486
28 REPLACEMENT PARTS LIST - ED POWER UNIT .................... 6487
29 REPLACEMENT PARTS DRAWING ES POWER UNIT .............. 6508
30 REPLACEMENT PARTS LIST ES POWER UNIT ....................... 6509
31 WARRANTYPAGE ................................................................ 12-00073
-PDECALSANDPACKAGEINCLUDES:
12524 CAUTIONSTANDCLEAR 2 PCS.
416052 CAUTIONDECAL 2 PCS.
6066 PLASTICBAG 1 PC.
12-00075 ENVELOPE 1 PC.
MANUFACTURING,INC.
BOOKMARKS
THUMBNAILS

VP/VC-6D HOIST SPECIFICATIONS OVERVIEW
VP - PICK-UP PowerSource:
VC-CONTRACTOR ES - Electric Single Acting
6-*6000lbs.CAPACITY ED - Electric Double Acting
Designed for: '94 - Current Dodge 1/2 & 3/4 ton pickup trucks and club cabs
NOTE: Foroptional longitudinal body supports-add30lbs.
Recommended if payload is in excess of 1000 lbs.
1/2ton&some3/4tontrucksmayrequireoverload/helperspringstokeephoistfrombeing
toolow.
Suggestedmaximum capacityforpick-up bed
Specifications:
Weight - 265 lbs (ES/ED)
Cylinder - 3-1/2" dia, 12-7/8" stroke
Operating Pressure - 2400 psi "up" (ES/ED) and 650 psi "down" (ED only)
12-VoltElectricHydraulicSingleActingPump(Option-DoubleActingPump)
Factoryassembledscissorswithbasemountingfasteningtochassisframecrossmember-bolt
on& no welding. Welding onlyrequiredonUpperNest Pivot Assemblies.
IMPORTANT: Toavoidcostlydelaysininstallationandimproperoperation,readandunderstandthis
manualinitsentiretybeforeproceeding.
WARNING: Wheneverworkormaintenanceisperformedonatruckunderaraisedbody,always
remembertopropthebodyupwiththeoptionalsafetyprop(40042)oranothersafe
methodtoavoidinjuryfromthebodyinadvertentlyfalling.
6246
H200
7-6-98A
1-19-99B
SPECIFICATIONS
VP/VC-6D SUPERCEDES
TITLE DATE SECTION
HTGNELACGNAHREVO°04TAYTICAPAC
'7"65"0snot34.3
'8"65"01snot97.3
'9"65"22snot05.4
•Cab to axle dimensions may differ
resulting in a change in capacities
shown.
•Capacities include weight of body
which must be deducted to
determinepayload.
Caution - Weight of chassis
combinedwithweightofbody,hoist
andpayloadcannotexceedGVWR
orGAWRoftruck.
PLATFORM AND DUMP APPLICATIONS
*
MANUFACTURING,INC.

6241
H200
10-24-94
7-6-98A
INST INSTRUCTIONS
VP/VC-6D SUPERCEDES
TITLE DATE SECTION
VP-6D DODGE PICKUP HOIST INSTALLATION INSTRUCTIONS
1. Removepick-upbumperandpickupbodyandremovesparetirewinchextensionatrightof
licenseplate bracket. Keeptheextension and brackettobe reinstalledlater. Disconnect
taillightsoranyotherelectricalitemsattachedtothebed(pickupbody). Savethebedbolts.
2B. Afterremovingthepickupbody,cutthetaperedpartattherearofthechassisframeasshown
inFIGURE2B.
2C. See FIGURE 2C. Cut 4-5/8 inches off the driver side (left side) of the Hoist Frame Upper
PivotShaft (1-1/2" dia. x21" - ref.)
3. RearHinge:
6248 - SeeFigure3A. Fastenthelowerrearhingetotherearofthetruckframerailcut-out
in step 2B with the 1/2"-13 x 1" bolts, nuts and lock washers (3 each required per
lowerrearhinge). Iftheholesinthelowerrearhingedon'talignwiththeholesinthe
framematchdrilltheholesusingthelowerrearhingeasaguide. Fastentheupper
rearhinge(withthecollarstowardinside)totherearbedcrossmembersusingthe
bed bolts - see Figure 3B.
4. UpperNest:
6248 - See Figure 4. Offset theUpperNest2-1/2"towardtherightside(curb side). Use
5/16"-18x 3" bolts to fastenthe Upper Nest tothe under side of thepickup bed.
MANUFACTURING,INC.

TITLE SECTION
SUPERCEDES
DATE
6248
H200
1-31-95
7-6-98AINSTALLATION DRAWING
VP/VC-6D
MANUFACTURING,INC.

6242
H200
10-24-94
7-6-98A
INST INSTRUCTIONS
VP/VC-6D SUPERCEDES
TITLE DATE SECTION
5&6.LongitudinalSupports (optional)&Plastic Pads:
- See instructions on page 6244
7. HoistMainframe:
TheHoistMainframeisoffset2-1/2inchestowardthecurbside(rightside). Put3/8"-16x3"
bolts with flat washer up through the inside of the chassis frame rails on each side of the
crossmemberandupthroughthe2inchsquaretube-7/16"holethrougheachendoftubeand
put3/8"lockwasherandhexnutonthetopsideofthetube. Usethe4holesinthe1/4"thick
Base Plate as a guide to drill four 5/16" dia. holes through the front flange of the chassis
crossmember- seeFIGURE7Dbelow.
8. Hydraulics:
Powerunitcanbe mounted under the hood at the auxiliary batterylocation-rightside, but
longerhosesarerequiredone13FT.andone14FT. Otherwise,mountPowerUnitsameas
specified in the instructions - See instructions on pages 6122, 6096, and 6133B.
9. Electrical:
Connectthebatterycabletothepositiveleadinthefuseboxnexttothebatteryunderthehood.
10. DashControlSwitch:
- See instructions on page 6123
MANUFACTURING,INC.

TITLE SECTION
SUPERCEDES
DATE
6244
H200
1-30-95
7-6-98INSTALLATION DRAWING
VP/VC-6D
MANUFACTURING,INC.

6122
H200
11-6-95
7-6-98
INST INSTRUCTIONS
VP/VC-6D, VP/VC-6R SUPERCEDES
TITLE DATE SECTION
8. InstallingHydraulics:
Important- Besuretoblowdirtandothermaterialoutofthehose(s)withcompressedair
topreventthehydraulicsystemfrombeingcontaminated.
A. ED(Electric Double Acting) Power Unit:See Dwg. 6096 (Bi-rotationalpower unit)
1. Installtheshorthydraulichosetothefull/baseendofthecylinder. Connectthelong
hydraulichosetotherodendofthecylinder. Directhosestotherightoftheframe.
2. Install the ED (Electric Double Acting) Power Unit (6136 Bi-Rotational) on the
outsideoftheframejustforwardoftherightrearfrontspringhanger. Put1/2"pipe
spacers1-1/4"longbetweenframeandpowerunit,ifrequired. Boltthroughframe
andpipeintosideofpowerunit-use3/8"-16bolts,3/8"washersandlockwashers
(2 each required). Be sure not to drill through cables running on inside of truck
longsills. Connecttheshort(pressure)hoseandlong(return)hoseasshownon
Dwg. 6096.
B. ES (Electric Single Acting) Power Unit: See Dwg. 6133B
Installbreather#40226intorod-endportofcylinder. Installhosetothefull/baseend
ofcylinder. Mountpowerunittotruckframewith3/8"-16bolts,3/8"lockwashersand
washersoninsideoftruckframetopreventinterferencewithsideoftruckbed.
NOTE: Be sure hoses are not crimped and use cable ties to secure hoses in a safe
mannerbetweencylinderandpowerunit.
NOTE: Checkhydraulicfluidlevelinpowerunitreservoir. Iffluidisrequired,useDextron
II- ATF,mobileDTE 13 orequivilent. Fill3/4" fromthetop of thereservoir.
MANUFACTURING,INC.