Vermeer 504 PRO Installation instructions

Operator’s and
Maintenance Manual
504PRO_604PRO_o-m2_00 -
Serial No. 504PR Serial No. 8001 —
604PR Serial No. 101 —
Order No. 105400EC2
Cabled Assembly Order No. 510520026
504/604 PRO Baler
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504PRO_604PRO_o-m2_00 -
504/604 PRO Baler Introduction
INTRODUCTION
This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining
the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you do not understand the
instructions in this manual, or need additional information.
The instructions, illustrations, and specifications in this manual are based on the latest information available at time of publication. Your machine
may have product improvements and features not yet contained in this manual.
Vermeer Corporation reserves the right to make changes at any time without notice or obligation.
Operation, lubrication, and maintenance instructions are included in the two Operator’s and Maintenance Manuals provided with
the machine. The tethered (cabled) manual must remain attached to the machine for ready reference. Store it in the manual storage box when
not in use.
Additional copies of the manuals are available from your dealer. Use the reorder number on the front cover to order additional manuals.
•Copies of this manual are available in Spanish from your dealer. Other languages may also be available.
•Se dispone de ejemplares de este manual en español.
Notice to Owner –You are requested to notify Vermeer Corporation when you have purchased a used Vermeer machine. Notify the Customer
Data Department by telephone: [phone] or 641-628-3141; email: [e-mail]; internet: www.vermeer.com or myvermeer.
com; or, letter: Customer Data Dept., Vermeer Corporation, PO Box 200, Pella IA 50219 USA. Upon request, an owner of a used Vermeer machine
will receive one free set of Operator’s, Maintenance and Parts manuals.
Copyright 2016. All rights reserved.
Vermeer Corporation
1210 Vermeer Road East, P.O. Box 200
Pella, lowa 50219–0200
Orientation: Right and left sides of the machine are determined by facing in the direction of forward travel.
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Introduction 504/604 PRO Baler
Trademarks
VERMEER, VERMEER Logo and EQUIPPED TO DO MORE are trademarks of
Vermeer Manufacturing Company.
MOBIL is a trademark of ExxonMobil Corporation.
Warranty
EFFECTIVE AUGUST 1, 2013
VERMEER CORPORATION (hereinafter "Vermeer") warrants each new Agricultural product of Vermeer's manufacture to be free from defects in
material and workmanship, under normal use and service for one (1) full year after initial purchase/retail sale.This Limited Warranty shall apply
only to complete machines of Vermeer's manufacture, parts are covered by a separate Limited Warranty. EQUIPMENT AND ACCESSORIES NOT
OF VERMEER'S MANUFACTURE ARE WARRANTED ONLY TO THE EXTENT OF THE ORIGINAL MANUFACTURER'S WARRANTY AND SUBJECT
TO THEIR ALLOWANCE TO VERMEER ONLY IF FOUND DEFECTIVE BY SUCH MANUFACTURER.
EXTENDED WARRANTY OPTIONS ARE AVAILABLE FOR PURCHASE.
WARRANTY TERMS:
During the Limited Warranty period specified above, any defect in material or workmanship in any warranted item of Vermeer Agricultural
Equipment not excluded below shall be repaired or replaced at Vermeer's option without charge by any authorized independent Vermeer dealer.
The warranty repair or replacement must be made by a Vermeer independent authorized dealer at the dealer's location. Vermeer will pay for
replacement parts and such authorized dealer's labor in accordance with Vermeer's labor reimbursement policy. Vermeer reserves the right to
supply remanufactured replacement parts as it deems appropriate.
RETAIL PURCHASER RESPONSIBILITY:
This Limited Warranty requires proper maintenance and periodic inspections of the Agricultural Equipment as indicated in the Operator's/
Maintenance Manual furnished with each new Agricultural Equipment. The cost of routine or required maintenance and services is the
responsibility of the retail purchaser. The retail purchaser is required to keep documented evidence that theseservices were performed.
This Vermeer New Agricultural Equipment Limited Warranty may be subject to cancellation if the above requirements are not performed.
Vermeer Agricultural Equipment with known failed or defective parts must be immediately removed from service.
EXCLUSIONS AND LIMITATIONS
The warranties contained herein shall NOT APPLY TO:
•Any defect which was caused (in Vermeer's sole judgment) by other than normal use and service of the Agricultural Equipment, or by any of the
following: (i) accident; (ii) misuse or negligence; (iii) overloading; (iv) lack of reasonable and proper maintenance; (v)improper repair or
installation; (vi) unsuitable storage; (vii) non-Vermeer approved alteration or modification; (viii) natural calamities; (ix) vandalism; (x) parts or
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504/604 PRO Baler Introduction
accessories installed on Agricultural Equipment which were not manufactured or installed by Vermeer authorized dealers; (xi) the elements; (xii)
collision or other accident.
•Any Agricultural Equipment whose identification numbers or marks have been altered or removed.
•Any Agricultural Equipment which any of the required or recommended periodic inspection or services have been performed using parts not
manufactured or supplied by Vermeer or meeting Vermeer Specifications including, but without limitation, lubricants (oil, grease), belt lacings,
and hydraulic fluids.
•New Agricultural Equipment delivered to the retail purchaser in which the equipment /warranty registration has not been completed and
returned to Vermeer within ten (10) days from the date of purchase.
•Any defect that was caused (in Vermeer's sole judgment) by operation of the Agricultural Equipment not abiding by standardoperating
procedures outlined in the Operator's Manual.
•Tire Limited Warranties and support are the responsibility of the respective product's manufacturer.
•Transportation costs, if any, of transporting to the Vermeer dealer.
•The travel time and expenses of the Vermeer dealer's service personnel to make a repair on the retail purchaser's site or other location.
•In no event shall Vermeer's liability exceed the purchase price of the product.
•Vermeer shall not be liable to any person under any circumstances for any incidental or consequential damages (including but not limited to,
loss of profits, out of service time) occurring for any reason at any time.
•Diagnostic and overtime labor premiums are not covered under this Limited Warranty Policy.
•Depreciation damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, and/
or lack of proper protection during storage.
•Accessory systems and electronics not of Vermeer's manufacture are warranted only to the extent of such manufacturer's respective Limited
Warranty, if any.
•Wear items which are listed by product group below:
COMMON WEAR ITEMS: roller chain, sprockets, clutches, clutch components, knives, bolts/torqued parts, hoses (unlessotherwise specified
under extended warranty).
BALE MOVERS: chains, motor sprocket, rear sprocket.
BALE PROCESSORS: coupler chain, DRV couplers, feed roller belting, flails.
BALE WRAPPERS: extension chain, film dispenser gear set, gearbox housing, knife assembly, plastic sprocket, shear bolts.
BALERS: belt lacings/cables, pickup teeth, scraper knives, service items, twine knives.
RAKES/TEDDERS: teeth, tines.
MOWERS: blades, caps, discs, shoes.
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MISC. BALE HANDLING EQUIPMENT: knife blades, tines (bale spikes).
PARTS WARRANTY
Parts replaced in the warranty period will receive the balance of the first year New Agricultural Equipment Limited Warranty, during the first
twelve (12) months. Replacement parts after the original machine warranty, are warranted to be free from defects of materials for ninety (90) days
or the part will be repaired or replaced, without labor coverage for removal and reinstallation.
EXCLUSIONS OF WARRANTIES: UNLESS OTHERWISE REQUIRED BY LAW, AND EXCEPT FOR THE WARRANTIES EXPRESSLY AND SPECIFICALLY MADE
HEREIN, VERMEER MAKES NO OTHER WARRANTIES, AND ANY POSSIBLE LIABILITY OF VERMEER HEREIN UNDER IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. VERMEER RESERVES THE RIGHT TO MODIFY, ALTER AND IMPROVE ANY PRODUCT WITHOUT INCURRING ANY OBLIGATION
TO REPLACE ANY PRODUCT PREVIOUSLY SOLD WITH SUCH MODIFICATION. NO PERSON IS AUTHORIZED TO GIVE ANY WARRANTY, OR TO ASSUME
ANY ADDITIONAL OBLIGATION ON VERMEER'S BEHALF.
NO DEALER WARRANTY. The selling dealer makes no warranty of its own and the dealer has no authority to make any representation or promise
on behalf of Vermeer or to modify the terms or limitations of this warranty in any way.
ELECTRONIC SIGNATURES. Each of the parties hereto expressly agrees to conduct transactions by electronic means. Accordingly, the parties agree
and intend that all electronic transmissions including, without limitation, electronic signatures, shall be considered equivalent to an original
writing as provided under Iowa law, as it may be amended from time to time.
MANUFACTURED BY:
VERMEER CORPORATION, Pella, Iowa 50219 USA
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504/604 PRO Baler Receiving and Delivery Report i
RECEIVING AND DELIVERY REPORT
Refer to applicable sections of this manual as needed and check or perform the following items:
Receiving
•Check that all loose items (controller, driveline, controller mount, tractor harness, manuals, gauge wheels, any optional kits, and all hardware)
are included.
•Inspect decals, safety signs, and shields for transit damage.
•Inspect tires and rims for damage.
•Record identification numbers of baler: (see page iii) .
•Assemble baler. Assembly Instructions are available in Section 12 of this manual.
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Dealer/Owner Information
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504/604 PRO Baler Receiving and Delivery Report iii
Identification Numbers –Record
The serial number is shown on data plate on the right side of machine,
as shown right. Warranty claims and queries cannot be dealt with
unless the serial number is stated. Please enter this number here
immediately after delivery:
Machine Model # ....................................................
Machine Serial # (VIN) .....................................................
Pre-Delivery (504/604 PRO Baler)
•Check gearbox oil level.
•Check safety signs, operating decals, and shields for transit damage.
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Receiving and Delivery Report iv 504/604 PRO Baler
•Inspect tires and rims for damage.
•Check that highway lights operate correctly.
•Check all chains for proper adjustment.
•Check the controllers for proper function and for visual damage.
•Check drivelines for proper installation.
•Ensure slow-moving vehicle sign is installed.
•Check that correct hydraulic couplers that match tractor are installed and do not leak.
•Check that hydraulic couplers on baler hoses match those on tractor.
•Ensure tailgate latches properly.
•Check tire pressure and wheel lug nut torque as described below.
Tire Pressure Lug nut torque Retorque
2 tires Types (See page 11-3 for proper tire setup)
–14L 16.1
–21.5L 16.1
14 psi (97 kPa)
21 psi (145kPa)
244 ft-lb
(330 Nm)
after first 10 hours
of operation,
then at 50-hour intervals
2 pick-up gauge wheels: 16 × 6.50-8 4 PR (Figure 71) 29 psi
(200 kPa)
- -
•Adjust bale density setting to 7.
•Check net wrap system operation and adjust if needed. (see page 7-27)
•Run baler and check all phases of operation.
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504/604 PRO Baler Table of Contents v
Table of Contents
1 TYPE OVERVIEW ........................................................1-1
2 SAFETY MESSAGES ....................................................2-1
2.1 Safety Symbol Explanation . .. . . . . . . .. . . . . . .. . . . . . . . .. . . . . . . .. . . 2-1
2.2 Safety Instructions . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . 2-3
2.3 Machine Decals . . . . . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . 2-4
2.3.1 Operational Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.3.2 Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.4 Personal Protective Equipment . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . 2-11
2.5 Fire Prevention Baler . . . . . .. . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . .. . 2-12
2.6 Hydraulic System Baler . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . 2-14
2.7 Safety Devices . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . .. . . . . . . .. 2-15
2.7.1 Tailgate Safeguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.7.2 Net knife safeguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.7.3 Pick-up Safeguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.8 Side Covers . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . . .. . . . . 2-18
3 INTENDED USE ..........................................................3-1
4 OVERVIEW OF THE MACHINE ........................................4-1
4.1 Overview of the machine . . . . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . .. . . . 4-1
5 CONTROLS AND ADJUSTMENTS ......................... ............5-1
5.1 Control . . . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . 5-1
5.2 Setup the E-link Pro Display . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . 5-3
5.3 Software Description .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . .. 5-6
5.4 Home Page E-Link Pro . . . . .. . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . .. . . . 5-7
5.5 Bale Settings Page . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . 5-12
5.6 Field Statistics Page . . . . . . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . .. . . . . . 5-14
5.7 Tasks Page . . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . .. . . . . . . .. . . . . . . . .. . . 5-15
5.8 Advanced Menu . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . .. . . . . . . .. . . . . . .. 5-17
5.8.1 Advanced User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.8.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.8.3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.8.4 Advanced Baler Setup (504/604 PRO Baler) . . . . . . . . . . . . 5-23
6 SHUTDOWN PROCEDURES ............................................6-1
6.1 Shutdown Procedure Service and Maintenance . . . . . . .. . . . . . . 6-1
6.2 Depressurize hydraulic system . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . .. 6-1
7 PREPARING THE EQUIPMENT BALER ................................7-1
7.1 Install or Remove the Tongue Jack . . . . . . . .. . . . . . . . .. . . . . . . .. . . 7-1
7.2 Adjust the Height of the Drawbar . . . . . . . .. . . . . . . . .. . . . . . . .. . . . 7-3
7.3 Tow Hitch Version . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . .. . . . . . . .. . . . . . . 7-6
7.4 Driveline Baler . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . 7-7
7.4.1 Driveline –couple to tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.4.2 Driveline –uncouple from tractor . . . . . . . . . . . . . . . . . . . . . 7-10
7.5 Attach Baler .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . .. . . . . . . .. 7-11
7.6 Electrical System . . . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . .. . . . . . . .. . . . . 7-12
7.6.1 Lighting Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.6.2 Control Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.7 Net Wrapping . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . .. . . . . . . .. 7-15
7.7.1 Insert the Net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7.7.2 Adjust the Net Roll Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
7.7.3 Netwrap Roller Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
7.7.4 Reset net knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
7.7.5 Setting of net wraps (layers) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
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