Vermont Castings Intrepid II User manual

For use in Europe
Do Not Discard This Manual: Retain for Future Use
30003840 08/17 Rev. 15
SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN-
TAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
0966
Intrepid Cover
11/00
Intrepid®II Wood Burning Stove
Installation and Operating Manual
Model 1990CE

2
Intrepid®II Wood Burning Stove
30003840
Welcome
Ask your Vermont Castings dealer how these in-
stallation accessories can enhance the versatility,
appearance, and safety of your Intrepid Stove.
0307 Bottom Heat Shield
0172 Rear Heat Shield
Chimney connector heat shields
Heavy-gauge enamel pipe to match the stove’s color
Warming shelves:
0098 Classic Black 1380 Bordeaux
1373 Brown Majolica 1376 Biscuit
0136 Sparkscreenforopen-replaceuse
3258 Outside air kit
3248 Mobile-home kit
Save These Instructions For Future Reference
Table of Contents
Specications .................................... 3
Installation ......................................... 4
Clearances ........................................ 9
Assembly ......................................... 11
Operation......................................... 12
Draft Management........................... 18
Maintenance .................................... 19
Catalytic Combustor ........................ 21
Replacement Parts .......................... 26
Warranty .......................................... 31
Congratulations on your choice of a Vermont Castings Intrepid II. With this purchase, you made a commitment to make
the hearth a place of warmth, beauty and comfort in your home. At Vermont Castings Group, we share that joy and ap-
preciationofthehearth,andweshowitinallourcastironstovesandreplaces.
Asyoubecomeacquaintedwithyournewstove,youwillndtheaestheticappealofcastironismatchedonlybyits
superb capacity to absorb and radiate heat.
Also,VermontCastingsGroupproductsareamongthecleanestburningwoodstovesandreplacesavailabletoday.As
an owner of a Vermont Castings Group stove, you are making a strong statement for pollution-free energy. But clean
burning depends on both the manufacturer and the operator. Please read this manual carefully to understand how to
properly operate your stove.
At Vermont Castings Group, we are equally committed to your satisfaction as a customer and that is why we maintain an
exclusivenetworkofthenestdealersintheindustry.Chosenfortheirexpertiseanddedicationtocustomerservice,our
dealers are factory-trained and know each Vermont Castings Group product in detail. Feel free to contact your Authorized
Vermont Castings Dealer anytime you have a question about your stove or its performance.
We have built your Vermont Castings Intrepid II with the utmost care. With normal use and proper care, it will provide
you with many years of service.
This manual contains valuable instructions on the installation and operation of your Vermont Castings stove. You will
alsondusefulinformationonassemblyandmaintenanceprocedures.Weurgeyoutoreadthemanualthoroughlyand
to keep it as a reference.
Sincerely,
Vermont Castings Group

3
Intrepid®II Wood Burning Stove
30003840
Specications
Intrepid II, Model 1990CE
545 mm
(21¹⁄₂")
510 mm (20")
640 mm
(25¹⁄₄")
Top exit
flue collar
height
540 mm (21¹⁄₄")
610 mm
(24")
180 mm
(7¹⁄₈")
545 mm (21¹⁄₂")
C
L
540 mm (21¹⁄₄")
460 mm (18")
31 mm
(1¹⁄₄")
520 mm
(20¹⁄₂")
350 mm (13³⁄₄")
3840
Intrepid EU
specifications
7/06
DRAWINGS NOT TO SCALE
Fig. 1 Intrepid II 1990CE dimensions.
Nominal heat output ................4.9 kW (21, 100 BTU/hr)1
Minimumuedraught........................12 Pa (0.048" WG)
Meanuegastemp................................337° C (639° F)
Efciency(spaceheating) .....................................74.8%
Area heated..................... Up to 112 sq. m (1200 sq. ft.)1
Fuel size/type ...................................410 mm (16") wood
Fluemassgasow............................................... 5.6 g/s
CO Emissions (@ 13% O2)....................................0.09%
Loading......................................................... Front or top
Chimney connector....................... 152 mm (6") diameter
Chimneyuesize .........................152 mm (6") minimum
Flue exit position.......................... Reversible, top or rear
Primary air ........Manual set, thermostatically maintained
Secondary air ...........................................Self-regulating
Ash handling system .......................Removable ash pan
Glass panels.......................... High temperature ceramic
Weight ................................................ 101 kg (233 lbs.)
Width (leg-to-leg)...................................545 mm (211⁄2")
Depth (leg-to-leg)...................................350 mm (133⁄4")
Heighttotopofuecollar:
with regular legs .......................635 mm (25") top exit
............................................... 610 mm (24") rear exit
with optional short legs.............535 mm (21") top exit
.............................................500 mm (193⁄4") rear exit
1. This value can vary depending on how the stove is
operated, the type and moisture content of the fuel used,
as well as the design, construction and climatic location
of your home. Figures shown are based on nominal fuel
consumption obtained under laboratory conditions and on
averageefciencies.

4
Intrepid®II Wood Burning Stove
30003840
Installation
SAFETY NOTICE: IF YOUR STOVE IS NOT PROPERLY
INSTALLED,AHOUSE FIRE MAYRESULT. TO REDUCE
THE RISK OF FIRE, FOLLOW THE INSTALLATION IN-
STRUCTIONS. CONTACT LOCAL BUILDING OR FIRE
OFFICIALS ABOUT RESTRICTIONS AND INSTALLA-
TION INSPECTION REQUIREMENTS IN YOUR AREA.
Before you begin an installation, review your plans to see
that:
• Your stove and chimney connector will be far enough
from combustible material to meet all clearance
requirements.
• Theoorprotectorislargeenoughandisconstructed
properly to meet all requirements.
• You have all necessary permits from local authori-
ties.
Yourlocalbuildingofcialisthenalauthorityforapprov-
ing your installation as safe and determining that it meets
local and state codes.
The metal label permanently attached to the back of every
Vermont Castings stove indicates the stove has been tested
to current standards. The test standard is EN13240:2001
+ A2:2004 for Europe. Clearance and installation informa-
tion also is printed on the label. When the stove is installed
according to the information both on the label and in this
manual, local authorities in most cases will accept the
label as evidence that the installation meets codes and
can be approved.
However, codes vary in different countries. Before starting
the installation, review your plans with the local building
authority. You local dealer can provide any additional in-
formation needed.
IMPORTANT: Failure to follow these installation instruc-
tions may result in a dangerous situation, including a
chimney or house re. Follow all instructions exactly,
and do not allow makeshift compromises to endanger
property and personal safety.
All local regulations, including those referring to na-
tional and European standards, need to be complied
with when installing this stove.
Outside Air
In some modern, super-insulated homes, there is not enough
airforcombustionbecauseofinsufcientairinltrationinto
the building. Such air enters a home through unsealed
cracks and openings. Kitchen or bath exhaust fans can
compete with the stove for available air and compound
the problem.
Whenpoordraftiscausedbyalowinltrationrate,open-
ing a ground oor window on the windward side of the
house and in the vicinity of the stove will usually alleviate
the problem.
Another solution is to install a permanent outside air supply
to the stove and/or room. In some areas, in fact, bringing
air for combustion from outside the home directly to the air
inlet of the stove is required for new construction.
An outside air supply is not affected by pressure variations
within the house, and improved stove performance often
results. An Outside Air Adaptor Kit for the Intrepid II is avail-
able from your local Vermont Castings dealer.
What Kind of Chimney to Use
Your Intrepid II must be connected to a code-approved
masonrychimneywithaueliner,toarelinedmasonry
chimney that meets local codes, or to a prefabricated metal
chimney. Whatever kind you use, the chimney and chimney
connector must be in good condition and kept clean. Figure
2 shows the two chimney types.
ST241
chimney types
12/13/99 djt
A prefabricated
double-wall insulated
chimney
A tile-lined ma-
sonry chimney
ST241
Fig. 2 Standard chimney types.
If you use an existing masonry chimney, it must be inspect-
ed to ensure safe condition before the stove is installed.
Your local professional chimney sweep, building inspector,
orredepartmentofcialwillbeabletoinspectthechimney
or provide a referral to someone who can.
TheueandchimneydesignmustmeetrequirementJ2,
PartJofthebuildingregulations2000(CombustionAppli-
ances and Fuel Storage Systems).

5
Intrepid®II Wood Burning Stove
30003840
Masonry Chimneys
Aninspectionofthechimneymustconrmthatithasalin-
ing. Do not use an unlined chimney. The chimney should
have no cracks, loose mortar, other signs of deterioration,
or blockage. Repair any defects before using the chimney
with your stove.
Seal any unused openings in an existing masonry chimney
with masonry to the thickness of the chimney wall, and re-
pair the chimney liner. Openings sealed with pie plates or
wallpaper are a hazard; seal them with mortar or refractory
cement.Intheeventofachimneyre,amesandsmoke
may be forced out of these unused thimbles.
The chimney should be thoroughly cleaned before use.
A newly-built masonry chimney must conform to the
standards of your local building code or, in the absence
of a local code, to a recognized national code. Masonry
chimneys must be lined, either with code-approved ma-
sonry or pre-cast refractory tiles, stainless steel pipe, or
a code-approved, “poured-in-place” liner. The chimney’s
clean-out door must seal tightly.
Prefabricated Chimneys
These should be an internal diameter of 150 mm (6") and
be of the twin wall insulated construction that has been
approved for solid fuel use (e.g. Rite Vent ICS of ICID
Lite Chimney Systems). Diameters over 200 mm (8") are
not recommended due to the large cross-section causing
excessivecoolingoftheuegases.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
Chimney Size
An Intrepid II is approved for venting into a masonry chimney
withamaximumuesizeof200x200mm(8"x8"),and
intoarounduesizeof150mm(6").
It may not be vented into larger chimneys without a liner
toreducetheeffectiveuesizeto150mm(6")diameter.
Largerchimneysmusthavetheiruesrelinedforproper
stove performance.
Accessories to make the connection between stainless
steel chimney liners and your Intrepid II are available
through your local dealer.
Chimney Connector Guidelines
Chimney connector is the double-wall or single-wall pipe
that connects the stove to the chimney. The chimney is a
masonryorprefabricatedstructurethatenclosestheue.
Chimney connectors are used only to make the connection
from the stove to the chimney.
Connecting Flue Pipes
Connector pipes should meet the requirements of the build-
ing regulations. This can be achieved by the use connecting
uepipesincludedinthefollowingcategories:
a) Vitreous enamelled steel pipe complying with BS 6999:
1989 (1996);
b) Pipes made from stainless steel as descirbed in BS EN
1008-1:1995 grades 1.4401, 1.4404, 1.4432 or 1.4436 with
uewallthicknessofatleast1mm;
c)Mild steel uepipes complying with BS 1449: Part 1:
1991,withauewallthicknessofatleast3mm;
d) Cast iron fluepipes complying with BS 41: 1973
(1998).
FluePipeswithaspigotandsocketjointshouldbetted
with the socket facing upwards, to contain condensates
andmoisturewithintheue.Jointsshouldbemadegas
tight using proprietary jointing accessories, or, where ap-
propriate, by packing joint with noncombustible rope and
recement.
Double-wall chimney connectors must be tested and list-
ed for use with solid-fuel burning appliances. Single-wall
chimney connectors should be made of 24 gauge or
heavier steel, and should be 150 mm (6") in diameter. Do
not use galvanized connector; it cannot withstand the high
temperatures that can be reached by smoke and gases,
and may release toxic fumes under high heat.
If possible, do not pass the chimney connector through a
combustible wall or ceiling. If passage through a combus-
tible wall is unavoidable, refer to the section following on
Wall Pass-Throughs. Do not pass the chimney connector
through an attic, a closet, or any similar concealed space.
The whole connector should be exposed and accessible
for inspection and cleaning.
In horizontal runs of single-wall chimney connector without
protective shields, maintain a clearance of at least 660 mm
(26") from the ceiling.
Keep the horizontal run of chimney connector as short
and direct as possible, with no more than two 90° turns.
Slope horizontal runs of connector upward 20 mm per m
(1/4" per foot) going from the stove toward the chimney.
The recommended maximum length of a horizontal run is
914 mm (36"). The recommended total length of chimney
connector is 2.4 m (8’).
In cathedral ceiling installations, extend the prefabricated
chimney down to within 2.4 m (8’) of the stove.
SAFETY NOTE: ALWAYS WEAR GLOVES AND PRO-
TECTIVE EYEWEAR WHEN DRILLING, CUTTING OR
JOINING SECTIONS OF CHIMNEY CONNECTOR.

6
Intrepid®II Wood Burning Stove
30003840
Double-wall Chimney Connector
Information on assembling and installing double-wall con-
nector is provided by the manufacturer of the double-wall
pipe. Follow the manufacturer’s instructions exactly as
you assemble the connector and attach it to the stove
and chimney. Using connectors and chimneys from the
same manufacturer makes the assembly and installation
straightforward.
NOTE: For installations using double-wall connec-
tors, minimum clearances must conform to the listed
clearances on Page 9.
Single-wall Chimney Connector
• Beginningattheuecollarofthestove,assemblethe
chimneyconnector. Insert the rst crimped end intothe
stove’suecollar,andkeep
each crimped end pointing
toward the stove. Using
the holes in the ue collar
as guides, drill 3 mm (1/8")
holes in the bottom of the
rstsectionofchimneycon-
nector and secure it to the
uecollarwiththree #10x
1/2" sheet metal screws.
• Secure each joint between
sections of chimney con-
nector, including telscoping
joints, with at least three
sheet metal screws. The
pre-drilled holes in the top
of each section of chimney
connector serve as guides
when you drill 3 mm (1/8") holes in the bottom of the next
section.
• Secure the chimney connector to the chimney. Instruc-
tions for various installations follow.
• Be sure the installed stove and chimney connector are
correct distances from nearby combustible material.
NOTE: Special slip pipes and thimble sleeves that form
telescoping joints between sections of chimney connector
are available to simplify installations. They often eliminate
the need to cut individual connector sections. Consult your
local dealer about these special pieces.
Securing the Single-wall Connector to a
Prefabricated Chimney
For prefabricated chimneys, follow the installation instruc-
tions of the chimney maker exactly as you install the chim-
ney. The maker of the chimney will supply the accessories
to support the chimney, either from the roof of the house,
at the ceiling of the room where the stove is installed, or
from an exterior wall.
Special adapters are available from your local dealer to
make the connection between the prefabricated chimney
and the chimney connector. The top of such adapters
attaches directly to the chimney or to the chimney’s ceil-
ing support package, while the bottom of the adaptor is
screwed to the chimney connector.
Theseadaptersaredesignedsothetopendwilltoutside
theinnerwallofthechimney,andthebottomendwillt
insidetherstsectionofchimneyconnector.Whenas-
sembled in this way, any soot or creosote falling from the
inner walls of the chimney will stay inside the chimney
connector.
Securing the Single-wall Connector to a
Masonry Chimney
For masonry chimneys, both freestanding and replace
chimneys may be used for installation of your Intrepid II.
Freestanding Chimney Installations
If the chimney connector must pass through a combustible
wall to reach the chimney, follow the recommendations in
the Wall Pass-through section that follows.
The opening through the chimney wall to the ue (the
“breach”) must be lined with either a ceramic or metal cylin-
der,calledthe“thimble,”whichiscementedrmlyinplace.
Thetmustbesnugandthejointbetweenthethimbleand
the chimney wall must be cemented. (Fig. 4)
ST492a
Intrepid II
freestanding
installation
11/00
I
N
T
R
E
P
I
D
I
I
Chimney
Elbow
Slip Pipe
Standard
Chimney
Connector
Flue Collar
Flue
Flue
Liner
Thimble
ST492a
Fig. 4 Chimney connection in a freestanding installation.
ST242
Chimney connector
12/13/99 djt
Fig. 3 The crimped end of
the connector points toward
stove.

7
Intrepid®II Wood Burning Stove
30003840
A special piece called the “thimble sleeve,” slightly smaller
in diameter than standard connector and most thimbles,
will facilitate the removal of the chimney connector system
for inspection and cleaning. Thimble sleeves should be
available from your local dealer. (Fig. 5)
To install a thimble sleeve, slide it into the breach until it is
ushwiththeinneruewall.Donotextenditintotheactual
uepassage,asthiscouldinterferewiththedraft.
The thimble sleeve should protrude 25 - 50 mm (1-2") into
the room. Use furnace cement and thin gasketing to seal
the sleeve in place in the thimble. Secure the chimney
connector to the outer end of the sleeve with sheet metal
screws.
Without a thimble, a suitable length of chimney connector
can be extended through the breach to the inner face of
theueliner,andcementedsecurelyinplace.Additional
pieces of connector are then attached with sheet metal
screws.
Fireplace Chimney Installations -
Above a Fireplace
The Intrepid II may be connected to a chimney above a
replaceopeningalso.Insuchinstallations,thestoveis
positionedonthehearthinfrontofthereplaceandthe
chimney connector rises from the stove top and then angles
ninety degrees back into the chimney. (Fig. 6)
The chimney liner should extend to the point at which the
chimney connector enters the chimney.
If the chimney connector from your installation enters the
chimneyaboveareplace,followalltheguidelinesmen-
tioned above for freestanding installations. In addition, give
special consideration to the following points:
• Check the clearance between the stove and the chimney
connector, and any combustible trim or the mantel. Use
the necessary combination of mantel, trim, and connector
heat shields to achieve the required clearances.
• Check the clearance between the chimney connector
and the ceiling. If no heat shields are used, the clearance
shouldbeat least660 mm(26").Tond outhow much
this clearance may be reduced with heat shields, see the
clearance chart on Page 14.
• Thereplacedampermustbesealedtopreventroom
airfromescapinguptheue.However,itmustbepossible
to re-open the damper to inspect or clean the chimney.
Fireplace Chimney Installations -
Through a Fireplace
Ifyourreplaceheightisatleast635mm(25"),youmay
installanIntrepidIIwithstandardlegsthroughthereplace
opening using a “positive connection” kit available from
your local dealer. These positive connection kits ensure a
tighttbetweenthestoveuecollarandthechimneyue.
(Fig. 7) Fireplace installations, whether connected to the
ueaboveorthroughthereplaceopening,havespecial
clearance requirements to adjacent trim and the mantel. You
willndtherequiredclearancesfortheIntrepidIIreplace
installations on Page 9.
Floorprotectionrequirementsalsoapplytoreplaceinstal-
lations. Floor protection information is on Page 8.
Wall Pass-Throughs
Whenever possible, design your installation so the connec-
tor does not pass through a combustible wall. If you are
considering a wall pass-through in your installation, check
with your building inspector before you begin. Also, check
withthechimneyconnectormanufacturerforanyspecic
requirements.
ST243
thinble connection
12/13/99 djt
Thimble Sleeve
Chimney
Connector
Flue
Keep
sleeve
end
ush
withue
tile
ST243
Fig. 5 The thimble, made of either ceramic or metal, must be
cemented securely in place.
ST244
Plymouth
fplc over mantel
12/99
Chimney Connector
Shields
* Check
These Clear-
ances
*
*
Mantel
Seal the
Damper
ST244
Fig. 6Chimneyconnectorenterschimneyabovethereplace.

8
Intrepid®II Wood Burning Stove
30003840
T
ST494
steel
wall pass thru
11/00
INT
I
P
D
RE
I
I
460 mm (18") clearance all
around the pipe
Flush Mounted
Sheet Metal Cover
ST494a
Fig. 8 An approved wall pass-through.
ST245
fireplace
flex connector
12/99
Flexible Connector
Mantel Shield
Fireplace Adaptor Kit
ST245
Fig. 7Chimneyconnectorenterschimneythroughthere-
place opening.
Accessories are available for use as wall pass-throughs.
If using one of these, make sure it has been tested and
listed for use as a wall pass-through.
Your local dealer or your local building inspector can provide
details for other approved methods of passing a chimney
connector through a combustible wall in your area.
DO NOT CONNECT AN INTREPID II TO ANY AIR DIS-
TRIBUTION DUCT OR SYSTEM.
Hearths
This appliance must be installed on to hearth that meets
therequirementsofPartJoftheBuildingRegulations2000
(Combustion Appliances and Fuel Storage Systems). This
can be achieved by ensuring that the hearth is constructed
and sized in accordance with the guidelines included in sec-
tion2ofapproveddocument‘J’.Thesizeandclearances
of the hearth are as follows:
The constructed hearth should be constructed in ac-
cordancewiththerecommendationsindocumentJ,and
should be of minimum width 840 mm and minimum depth
840 mm (if a free standing hearth b) above) or a minimum
projection of 150 mm from the jamb (if a recessed hearth
a) above).
Floor Protection for Fireplace Installations
Donotassumeyourreplacehearthiscompletelynon-
combustible.
Manyreplacehearthsdonotsatisfythe“completelynon-
combustible” requirement because the brick or concrete in
frontofthereplaceopeningissupportedbyheavywood
framing as in Figure 9. Because heat passes through brick
or concrete readily, it can easily pass through to the wood.
Asaresult,suchreplacehearthscanbearehazardand
areconsideredacombustibleoor.
ST247
Rear exit floor dgrm
12/14/99 djt
Wood framing requires
protection from radiant heat ST247a
Fig. 9 Supportingtimbersunderreplacehearthareconsidered
to be combustible.
The following illustration shows one method of passing a
connector througha wall.All combustible material in the wall
is cut away to provide the required 460 mm ( 18") clearance
for the connector. The resulting space must remain empty.
Aush-mountedsheetmetalcovermaybeusedonone
side only. If covers must be used on both sides, each cover
must be mounted on noncombustible spacers at least 25
mm (1") clear of the wall.
Keep in mind that many raised hearths will extend less than
the required clearance from the front of the heater when
itisinstalled.Insuchcases,sufcientoorprotectionas
described above must be added in front of the hearth to
satisfytheminimumoorprotectorrequirementfromthe
front of the stove: 406 mm (16") from the front. Fireplace
hearths must also offer the required protection of 152 mm
(6") on either side.

9
Intrepid®II Wood Burning Stove
30003840
Costructional Hearth
Dimensions as below
At least
300 mm
At least 150 mm
or to a suitable
heat resistant wall
At least
150 mm
Hearth Surface
Free of Com-
bustible Material
Perimeter should be
clearly marked e.g.
edge of superimposed
hearth
Perimeter should be
clearly marked e.g.
edge of superimposed
hearth
Appliance
Doors
Appliance
Doors
ST912
Fig. 10 Noncombustible hearth surface dimensions.
a) Fireplace recess b) Free standing
Optional 76 mm (3") short legs may be used only on such
hearths that meet the width and depth requirements out-
linedpreviouslyunder“oorprotection.”
Hearthrugsdonotsatisfytherequirementsforoorpro-
tection.
Fireplace installations also have special clearance require-
mentstothesidewalls,sidedecorativetrim,andreplace
mantle.Refertotheinformationonreplaceandmantel
trim shields in this section.
Keep the Stove a Safe Distance from
Surrounding Materials
Both a stove and its chimney connector radiate heat in all
directions when operating, and dangerous overheating
of nearby combustible materials can occur if they are too
close to the heat. A safe installation requires that adequate
clearance be maintained between the hot stove and its
connector and nearby combustibles.
Clearance is the distance between either your stove
(measured from the back edge of the stove’s top plate) or
chimneyconnector,andnearbywalls,oors,theceiling,
and any other xed combustible surfaces. In addition,
furnishings and other combustible materials must be
kept away from the stove as well. In general, a distance
of 1220 mm (48") must be maintained between the stove
and moveable combustible items such as drying clothes,
furniture,newspapers,rewood,etc.Keepingthoseclear-
ance areas empty assures that nearby surfaces and objects
will not overheat.
Clearances
As with any solid fuel heating stove, extremely high
surface temperatures can occur, particularly in the
event of uncontrolled operation, e.g. if the doors are
inadvertently left open. It is crucial that sufcient clear-
ances are allowed to any combustible surfaces, e.g.
wooden mantels or lintels, and to timber framed (stud-
ded) walls even if they are faced with noncombustible
board. Detailed information on replace and hearth
construction is provided in section 2 of Document
J, all installations must comply with these require-
ments or with the relevant National or local building
standards.
Clearances to timber framed (studded) walls are included
below.Therearenospecicminimumclearancestosolid
noncombustible surfaces (e.g. the sides and rear of Ingle-
nookreopeningsconstructedfromsolidmasonry)other
than to allow safe access to the controls of the stove. For
this reason minimum side clearances of 125 mm, and a
minimum rear clearance of 50 mm are recommended.
Summary of Clearances
Minimum recommended side clearances to noncom-
bustible surfaces 125 mm (5").
Minimum recommended rear clearance to noncombus-
tible surfaces 50 mm (2").
NOTE: The minimum thickness of solid noncombustible
materialsisspeciedinsection2ofDocument‘J’,inrela-
tion to the clearance of the appliance from the surface.
As a general rule, the thickness of solid noncombustible
materialformingtherecessofareplaceisaminimumof
200 mm.
Minimum rear clearance from combustible walls (e.g.
timber framed or studded walls) 610 mm (24") mea-
sured from the rear edge of the stove top. (Fig. 11, B)
Minimum side clearance from combustible walls 610
mm (24") measured from the side edge of the stove
top. (Fig. 11, A)

10
Intrepid®II Wood Burning Stove
30003840
Minimum distance from stove to movable combustible
materials (e.g. furniture, drying clothes, etc.) 760 mm
(30").
Connecting Flue Pipe - Clearances
Singlewallconnectinguepipescanreachextremelyhigh
temperatures; therefore, clearances from the connecting
uepipe(chimneyconnector)mustcomplywiththerequire-
mentsof PartJ of BuildingRegulations 2000 (Combus-
tion Appliances and Fuel Storage Systems). This can be
achieved by following the recommendations of Approved
Document‘J’.TheseareasshowninFigure12.
ST486a
Defiant EU
Clearance
Diagrams
10/06
A
B
ST486a
Fig. 11 Minimum clearances.
ST911
fluepipe clearances
10/06
D
at least
3 x D
Elevation
Without
Shield Elevation
With Shield
at least
3 x D
at least
1.5 x D
at least
1.5 x D
Plan Without
Shield
Plan With
Shield
Air space of at least 12 mm
between noncombustible shield
and combustible material
Fluepipe
at least
1.5 x D
at least
1.5 x D
at least 3 x D Dat least
1.5 x D
ST911
Fig. 12Connectinguepipeclearances.

11
Intrepid®II Wood Burning Stove
30003840
Clean the Griddle Before Use
At the factory the griddle is coated with vegetable oil to
prevent rusting while the stove is in transit and storage.
Remove the oil with a dry rag or paper towel before you
use the stove.
Set Up the Stove
Remove any loose parts from inside the stove. Place a
protectivepadontheoor,arrangesomesectionsof4x4
lumber on the pad for support, and carefully tip the stove
onto them, on its back.
Remove and discard the four large slot-head screws from
the stove bottom (Fig. 13) and install the stove legs, using
the hex head bolts from the parts bag. Use 3/8" washers
with three of the legs; the door/damper handle holder
installs in place of a washer on the right front leg. Position
the holder so the hole to accept the handle nub faces out
fromtherightsideofthestove.Tightentheboltsrmly.
Assembly
ST513
Remove leg bolts
11/00
Slotted
Screws
ST513
Fig. 13 Remove the slotted screws from the stove bottom.
Install the Bottom Heat Shield
A bottom heat shield must be used unless the stove is to
be situated on a completely noncombustible hearth, such
as unpainted concrete over earth. To install the bottom heat
shield, loosen the leg bolts, and slip the bottom heat shield
C-clips onto the bolts. Attach the bottom heat shield to the
C-clips with the wing nuts, and tighten the leg bolts. Align
the shield as shown in Figure 14.
Fig. 14 Attach bottom heat shield.
Storing the Handle
Use the removable handle to open or close the front doors,
or to change the position of the damper. After using it, re-
move it so it won’t get hot, and store it in the handle holder
installed behind the right front leg. (Fig. 15)
ST514
Bottom heat shield
& clips
11/00
Door Handle Holder
Bottom Heat Shield
Bracket
Wing Bolt ST514
Fig. 15 Handle holder and heat shield positions.
Reversing the Flue Collar
Youcanreversetheuecollarbyremovingthetwoscrews
that attach the collar to the back of the stove. (Fig. 16) Be
surethegasketaroundtheuecollaropeningisinposition
when you screw the collar back on to the stove.
ST512
Attach
bottom heat
shield
11/00
ST512
103⁄4"
93⁄4"

12
Intrepid®II Wood Burning Stove
30003840
ST515
reverse
flue collar
11/17/00 djt
Flue Collar Screws
ST515
Fig. 16 Reversingtheuecollar.
Attach the Griddle Handle
Install the handle on the griddle. Place the griddle upside
downattheedgeofaatsurfaceandassemblethehandle
as shown. (Fig. 17)
Withthehandlepointing45°fromitsnalposition,tighten
the nut as far as possible with pliers. Move the handle to
itsnalpositionwhilestillholdingthenutwiththepliers.
Take care not to overtighten, as tab may snap.
ST516
Attach
griddle handle
11/17/00 djt
ST516
Fig. 17 Attaching the griddle handle.
Operation
Your Intrepid II’s Controls and
What They Do
The stove has two controls to regulate performance: a
primary air control supplies oxygen for the re, and a
damperdirects air ow within the stovetoactivateand
deactivate the catalytic combustor.
Additional air for catalytic combustion is regulated automati-
cally, and does not require operator control.
Symbols cast into the stove are reminders of the correct
directions for opening and closing the controls. In these
directions, ‘left’ and ‘right’ assume that you are facing the
front of the stove.
A Single Air Control Regulates the
Amount of Heat the Fire Will Produce and
How Long it Will Burn
The primary air control lever, located at the right rear
corner of the stove, controls the amount of incoming air for
starting,maintaining,andrevivingare.Moreairentering
thestovemakesthereburnhotterandfaster,whileless
air prolongs the burn at a lower heat level.
For the greatest air supply and maximum heat output (but
the shortest burn time), move the lever to the left. For a
rethatwilllastlongerwithlessheat,movetheleverto
the right. You can set the lever anywhere in between the
left and right extremes. (Fig. 19)
The Intrepid II features an automatic thermostat to ensure an
even heat output at any setting you select. The thermostat
senses the heating and cooling of the stove surface and
adjusts the air shutter accordingly.
ST518
Intrepid II
controls
11/20/00 djt
Air Control Lever
Griddle
Handle
Damper Handle
Door Handle
Door Handle
Holder
(Behind Leg)
Ash Pan
Andiron
ST518
Fig. 18 The Intrepid II controls.
ST517
Intrepid II
Thermostat
positions
11/17/00 djt
High Heat
Low Heat
ST517
Fig. 19 The thermostat handle may be positioned anywhere
between the two extremes for different heat levels.
Rear View