Vertiv Tech ECM3 Series User manual

ECM3 Series Outdoor Power System
User Manual
Version
V1.1
Revision date
December 31, 2017
BOM
31013576
Vertiv provides customers with technical support. Users may contact the nearest Vertiv local sales
office or service center.
Copyright © 2017 by Vertiv Tech Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Vertiv Tech Co., Ltd.
Address: Block B2, Nanshan I Park, No.1001 Xueyuan Road, Nanshan District, Shenzhen, 518055,
P.R.China
Homepage: www.VertivCo.com
E-mail: [e-mail]

Safety Precautions
To reduce the chance of accident, please read the safety precautions carefully before operation. The ‘Caution,
Notice, Warning, Danger’ in this book do not represent all the safety points to be observed, and are only
supplement to various safety points. Therefore, the installation and operation personnel must be strictly trained
and master the correct operations and all the safety points before operation.
When operating Vertiv products, you must strictly observe the safety rules in the industry, the general safety
points and special safety instructions specified in this book.
Electrical Safety
I. Hazardous voltage
Danger
Danger
Some components of the outdoor power system carry hazardous voltage in operation. Direct contact or indirect contact
through moist objects with these components will result in fatal injury.
Observe safety rules in the industry when installing theAC power system. The installation personnel must be
licensed to operate high voltage and AC power.
In operation, the installation personnel are not allowed to wear conductive objects such as watches, bracelets,
bangles, rings.
When water or moisture is found in the cabinet, just turn off the power immediately. In moist environment,
precautions must be taken to keep moisture out of the power system.
Attach ‘Prohibit’warning label to the switches and buttons that are not permitted to operate during installation.
Danger
Danger
High voltage operation may cause a fire or electric shock. The connection and wiring of AC cables must be in compliance
with the local rules and regulations. Only those who are licensed to operate high voltage and AC power can perform high
voltage operations.
Danger
Danger
To avoid electric shock hazard of outdoor environment and outdoor equipment, the non-professionals are prohibited to
operate or maintain the outdoor power system.
II. Tools
Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.

III. Thunderstorm
Danger
Danger
Never operate on high voltage, AC, iron tower or mast in the thunderstorm.
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be
well earthed in time to avoid damage by lightning strikes.
IV. ESD
Note
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale
ICs. Before touching any plug-in board, PCB or IC chip, wear ESD wrist strap to prevent body static from damaging the
sensitive components. The other end of the ESD wrist strap must be well earthed.
V. Short circuit
Danger
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system or the non-grounding
pole and the earth. The power system is constant voltage DC power equipment, and short circuit will result in equipment
burning and endanger human safety.
VI. Reverse connection
Warning
Never connect reversely live line and neutral line of the AC input cables, or else the system will be damaged.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
As the operation space in the DC distribution unit is tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Use insulated tools.
In live operation, keep the arm, wrist and hand tense, so that when the tool in operation slips, the movement of
the human body and tool is reduced to a minimum.
Others
I. Sharp object
Warning
When moving equipment by hand, wear protective gloves to avoid injury by sharp object.

II. Cable connection
Warning
Notice
Note
Please verify the compliance of the cable and cable label with the actual installation prior to cable connection.
III. Binding the signal lines
Warning
Notice
Note
The signal lines should be bound separately from heavy current and high voltage lines, with binding interval of at least
150mm.

Contents
Chapter 1 Overview ............................................................................................................................................................1
1.2 Composition & Configuration ................................................................................................................................1
1.2.1 Power subrack...........................................................................................................................................8
1.2.2 AC Distribution Unit (Optional).................................................................................................................10
1.2.3 DC Distribution Unit (Optional) ................................................................................................................11
1.2.4 Environment Monitoring System (Optional).............................................................................................11
1.2.5 Heating Unit (Optional)............................................................................................................................14
1.3 Technical Parameters.........................................................................................................................................14
1.4 Operating Principles............................................................................................................................................15
1.4.1 Heat Exchanger.......................................................................................................................................15
1.4.2 Air Conditioner.........................................................................................................................................16
1.5 Main Features.....................................................................................................................................................17
1.6 Typical Configurations ........................................................................................................................................18
Chapter 2 Installation ........................................................................................................................................................20
2.1 Safety Regulations..............................................................................................................................................20
2.2 Preparation.........................................................................................................................................................20
2.3 Mechanical Installation........................................................................................................................................22
2.3.1 Disassembling On Site ............................................................................................................................25
2.3.2 Opening And Closing Cabinet Door.........................................................................................................28
2.4 Electrical Installation...........................................................................................................................................29
2.4.1 Installing Power Subrack.........................................................................................................................29
2.4.2 Installing Rectifier ....................................................................................................................................29
2.4.3 Installing Battery......................................................................................................................................30
2.4.4 Connecting Cables ..................................................................................................................................31
2.4.5 Sealing Cable Entry Holes.......................................................................................................................34
2.4.6 Installing Base Cover Plate (Optional).....................................................................................................35
2.5 Installation Check................................................................................................................................................36
Chapter 3 Testing..............................................................................................................................................................37
3.1 Power-on ............................................................................................................................................................37
3.2 System Operation Status Check.........................................................................................................................37
3.3 Final Steps..........................................................................................................................................................38
Chapter 4 Maintenance.....................................................................................................................................................39
4.1 Routine Maintenance..........................................................................................................................................39
4.2 Replacing Parts...................................................................................................................................................40
4.2.1 Replacing Fan .........................................................................................................................................40
4.2.2 Replacing Heater.....................................................................................................................................41
4.2.3 Replacing Heat Exchanger......................................................................................................................42

4.2.4 Replacing Air Conditioner........................................................................................................................42
4.2.5 Replacing LED Lamp...............................................................................................................................43
4.2.6 Replacing Micro Switch ...........................................................................................................................44
Appendix 1 Spare Part List................................................................................................................................................45
Appendix 2 Schematic diagram.........................................................................................................................................46
Appendix 3 Wiring diagram...............................................................................................................................................50
Appendix 4 Glossary.........................................................................................................................................................54

Chapter 1 Overview 1
ECM3 Series Outdoor Power System User Manual
Chapter 1 Overview
ECM3 series integrated outdoor power system (‘power system’for short) has 11 models, see Table 1-1 for details..
The power system is specially used in outdoor to provide outdoor protection and operating environment for power
supplies and communication equipment. The power system is configured with thermal control unit, power subrack
and AC socket for user.
This chapter introduces the composition & configuration, technical parameters, operating principles and main features
of the power system.
Table 1-1 shows the cabinet type and dimensions.
Table 1-1 Cabinet type and dimensions
Cabinet model
Thermal control type
Dimensions (W ×D ×H)
ECM3-E18H-2/1
Heat exchanger
800mm ×800mm ×1800mm
ECM3-E18A-4/1
Air conditioner
800mm ×800mm ×1800mm
ECM3-E18A-4/2
650mm ×650mm ×1800mm
ECM3-P18M-1/1
Heat exchanger + air conditioner
800mm ×800mm ×1800mm
ECM3-B18A-1/1
Air conditioner type battery cabinet
800mm ×800mm ×1800mm
ECM3-B18A-8/2
650mm ×650mm ×1800mm
ECM3-E14H-1/1
Heat exchanger
800mm ×800mm ×1400mm
ECM3-E14A-4/1
Air conditioner
800mm ×800mm ×1400mm
ECM3-E14A-4/2
650mm ×650mm ×1400mm
ECM3-B14A-1/1
Air conditioner type battery cabinet
800mm ×800mm ×1400mm
ECM3-B14A-8/2
650mm ×650mm ×1400mm
1.2 Composition & Configuration
Composition
The power system consists of thermal control unit, power subrack, distribution unit and relevant mechanical parts.
There are three types of thermal control units for use to select: heat exchanger, air conditioner, and heat exchanger +
air conditioner.
Configuration of 1.8m cabinet
1. See Table 1-2 for the configuration of ECM3-E18H-2/1 power system.
Table 1-2 Configuration of ECM3-E18H-2/1 power system
Component
Configuration
Thermal control unit
Heat exchanger
1 set, standard configuration (max. heat exchanging capacity: 190W/K)
Lighting Unit
LED lamp
1 set, standard configuration
Micro switch
Power subrack
NetSure 731 power
subrack
1 set, standard configuration
AC socket (for user)
One 10A single-phase AC socket (standard configuration)
Environment monitoring
FSU
1 set, optional
Temperature & humidity
sensor
Smoke sensor
Water-logging sensor
AC distribution unit
1 set, optional
DC distribution unit
1 ~ 2 sets, optional
Heating unit
2 set, optional, power: 1260W
The structure of ECM3-E18H-2/1 power system is shown in Figure 1-1.

2 Chapter 1 Overview
ECM3 Series Outdoor Power System User Manual
Heat exchanger
Power subrack
AC distribution unit
DC distribution unit
Reserved space
Heating unit (optional)
Figure 1-1 Structure of ECM3-E18H-2/1 power system
2. The configuration of ECM3-E18A-4/1 is same as that of ECM3-E18A-4/2, see Table 1-3 for details.
Table 1-3 Configuration of ECM3-E18A-4/1 and ECM3-E18A-4/2 power system
Component
Configuration
Thermal control unit
Intelligent outdoor air
conditioner
1 set, cooling capacity: 1500W, no heating function
Emergency ventilation unit
1 set, max. heat exchanging capacity: 1000W (temperature difference
between indoor and outdoor cabinet is 10°C )
Lighting Unit
LED lamp
1 set, standard configuration
Micro switch
Power subrack
NetSure 731 power
subrack
1 set, optional
AC socket (for user)
One 10A single-phase AC
socket
1 set, standard configuration
Environment monitoring
FSU
1 set, optional
Temperature & humidity
sensor
Smoke sensor
Water-logging sensor
AC distribution unit
1 set, optional
DC distribution unit
1 ~ 2 sets, optional

Chapter 1 Overview 3
ECM3 Series Outdoor Power System User Manual
The structure of ECM3-E18A-4/1 power system is same as that of ECM3-E18A-4/2 power system, as shown in
Figure 1-2.
Air conditioner
Power subrack
AC distribution unit
DC distribution unit
Reserved space
Figure 1-2 Structure of ECM3-E18A-4/1 and ECM3-E18A-4/2 power system
3. See Table 1-4 for the configuration of ECM3-P18M-1/1 power system.
Table 1-4 Configuration of ECM3-P18M-1/1 power system
Component
Configuration
Thermal control unit
(equipment
compartment)
Heat exchanger
1 set, max. heat exchanging capacity: 80W/K
Thermal control unit
(battery compartment)
Inteligent outdoor air
conditioner
1set, cooling capacity: 300W; no heating function
Lighting Unit
LED lamp
1 set, standard configuration
Micro switch
Power subrack
NetSure 731 power
subrack
1 set, optional
AC socket (for user)
One 10A single-phase AC
socket
1 set, standard configuration
Environment monitoring
FSU
1 set, optional
Temperature & humidity
sensor
Smoke sensor
Water-logging sensor
AC distribution unit
1 set, optional
DC distribution unit
1 set, optional
Heating unit in equipment compartment
1 set, optional, power: 600W
Note: The battery compartment space is reserved, standardly configured with two groups of battery

4 Chapter 1 Overview
ECM3 Series Outdoor Power System User Manual
The structure of ECM3-P18M-1/1 power system is shown in Figure 1-3.
Heat exchanger
Power subrack
AC distribution unit
Reserved space
Air conditioner
Battery string
Heating unit (optional)
Figure 1-3 Structure of ECM3-P18M-1/1 power system
4. The configuration of ECM3-B18A-1/1 is same as that of ECM3-B18A-8/2, see Table 1-5 for details.
Table 1-5 Configuration of ECM3-B18A-1/1 and ECM3-B18A-8/2 power system
Component name
Configuration
Thermal control unit in battery
compartment
Intelligent outdoor air
conditioner
1 set, 300W cooling capacity, no heating
function
Lighting unit
LED lamp
1 set, standard configuration
Micro switch
Environment monitoring
Infrared sensor
1 set, optional
Temperature & humidity sensor
Smoke sensor
Water-logging sensor
Note: The battery compartment space is reserved, standardly configured with four groups of battery
The structure of ECM3-B18A-1/1 power system is same as that of ECM3-B18A-8/2 power system, as shown in
Figure 1-4.
Air conditioner
Battery string
Figure 1-4 ECM3-B18A-1/1 and ECM3-B18A-8/2 power system