Vestil EHN-60-T User manual

INSTRUCTION MANUAL
FOR 6,000 LBS ENGINE HOIST
MODELS COVERED:EHN-60-T
VESTIL MANUFACTURING CORP.
2999 NORTH WAYNE STREET, P.O. BOX 507, ANGOLA, IN 46703
TELEPHONE: [phone] -OR- TOLL FREE [phone]
FAX: [phone]
URL: WWW.VESTILMFG.COM EMAIL: [e-mail]

SPECIFICATION
While every effort has been made to ensure accuracy of information given in this
manual is correct at the time of going to print, we reserve the right to change
specification without notice.
Lifting Capacity Position 1 …………………………………………………… 6,000 lbs
Lifting Capacity Position 2 .…………………………………………………… 4,000 lbs
Lifting Capacity Position 3 ……………………………………………………. 3,000 lbs
Lifting Capacity Position 4 ……………………………………………………. 2,000 lbs
Maximum Lifting Height (minimum boom extension) …………… 84”
Maximum Lifting Height (maximum boom extension) ……… 96 9/16”
Boom Reach Position 1 …………………………………………………………. 51 7/8”
Boom Reach Position 2 …………………………………………………………. 60”
Boom Reach Position 3 …………………………………………………………. 68”
Boom Reach Position 4 ………………………………………………………… 96 9/16”
Height of Frame ………………………………………………………………………. 7 7/8”
Length of Frame Retracted ……………………………………………………… 54 ½”
Length of Frame Extended ……………………………………………………… 83 ¼“
Overall Height …………………………………………………………………………. 61”
Width of Frame ……………………………………………………………………. 30 1/8”
Distance between center of rear wheels …………………………… 28 ½”
WARNING
Do not over load. Overloading can cause damage or failure of the engine crane.
Never use the crane on uneven floor surface as this could result in the crane
tipping over
Always lock the legs and jib in position before lifting the load
The nuts and bolts supplied with the crane are all high strength and shouldn’t
be substituted for inferior types
Before each use ensure that all nuts and bolts are correctly fitted and tight
Never exceed the safe working loads indicated on the jib.

ASSEMBLY INSTRUCTIONS
NOTE: During the assembly procedure, bolts & nuts should be hand-tightened. Once
assembly is complete, bolts and nuts must be fully tightened.
1. Attach two 1 ½” x Ø4 swivel casters (#6) to base frame using nuts (#9),
lock washers (#10) & washer (#11).
2. Referring to the spare parts drawing, insert two legs (#G) into the base (#F)
and secure the legs in place using 2 set screws (#12).
3. Attach the main support post (#C) to the base assembly (#F) using bolts
(#8), flat washers (#11) and nuts (#9).
4. Now secure the boom (#B) to the main support post (#C) using bolt (#17),
flat washer (#22) and nut (#14).
5. Attach support brackets (#D) to top of the main support post using bolt
(#8), flat washers (#11) and nut (#9).
6. Attach support brackets (#D) to the frame base using bolts (#8), flat
washers (#11), spring washers (10) and nuts (#9).
7. Connect bottom of cylinder (#E) to main support post (#C) using bolt (#13),
flat washer (#22) and nut (#14).
8. Hold the boom up with the help of a helper, connect top of the cylinder (#E)
to boom using bolt (#15), flat washer (#21) and nut (#16).
9. Slide boom extension (#A) into the main boom (#B), secure in one of the
four positions using lock pin (#19).
10. Tighten all the bolts, lock washers & nuts.

OPERATING INSTRUCTIONS
WARNING!
ΔTHIS DOUBLE PUMP LONG RAM IS DESIGNED FOR LIFTING PURPOSE
ONLY. NOT FOR SUPPORTING LOADS.
ΔDO NOT LOAD BEYOND IT’S RATED CAPACITY
IMPORTANT: It is possible that air has got into the hydraulic cylinder system,
causing poor lifting performance. Purge any air from the system by fully opening
release valve (turn handle counterclockwise), then while holding the boom down,
operate pump handle rapidly several times.
TO RAISE LOAD
Close release valve by turning handle COUNTERCLOCKWISE very slowly. The
speed of lowering the load is controlled by how much you turn the handle.
MAINTENANCE
IMPORTANT: Do not use brake fluid or jack oil in the hydraulic system. If oil is
needed, use an anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F,
(ISO 32@40°C), or a non-synthetic transmission fluid.
Avoid mixing different grades/types of oil DO NOT use brake fluid, alcohol,
glycerin, detergent motor oil or dirty oil. Improper fluid can cause internal damage
to long ram.
When adding oil, be VERY CAREFUL, not to permit dirt or foreign matter to get into
the system. Check ram & plunger every 3 months for any signs of rust or
corrosion. Clean as needed and wipe with an oily cloth. When not using the long
ram, always leave the shop crane in fully lowered postion.

TROUBLE SHOOTING
Problem Possible
Cause Action
Will not hold load Dirt on valve seats 1. Lower lifting boom. Close the release
valve and remove oil filter plug.
2. Place one foot on the leg and pull up the
lifting boom to its full height by hand.
3. Open release valve to lower the lifting
boom.
4. Worn seals.
Will not lift load
Will not lift to the full height
Pump feels unsteady under load.
Pump will not lower completely
Air block 1. Open the release valve and remove oil
filler plug.
2. Pump handle a couple of full strokes and
close the release valve.
Pump will not lift its full height
Pump feels unsteady under load
The reservoir could
be over filled
Low hydraulic oil
level
Check the oil level. Remove the filler plug.
Fill the oil to correct level
Pump feels unsteady under load The pump seal
could be worn out
Replace cup seal with new one
Will not lower completely Air block.
Unit requires
lubrication
Release air from hydraulic pump by removing
filler plug.
Oil external moving parts.

Copyright 2016 Vestil Manufacturing Corp.
LIMITED WARRANTY
Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship
during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is
covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an
authorized distributor AND Vestil has been fully paid.
What is an “original part”?
An original part is a part used to make the product as shipped to the warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the
shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests
by any of the following methods:
Mail Fax Email
Vestil Manufacturing Corporation [phone] [email protected]
2999 North Wayne Street, PO Box 507 Phone
Angola, IN 46703 [phone]
In the written request, list the parts believed to be defective and include the address where replacements should be
delivered.
What is covered under the warranty?
After Vestil receives your request for warranty service, an authorized representative will contact you to determine
whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the
entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the
following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It also
covers defects in original parts that wear under normal usage conditions (“wearing parts”): bearings, hoses, wheels,
seals, brushes, batteries, and the battery charger.
How long is the warranty period?
The warranty period for original components is 30 days. The warranty period begins on the date when Vestil ships the
product to the warrantee. If the product was purchased from an authorized distributor, the period begins when the
distributor ships the product. Vestil may extend the warranty period for products shipped from authorized distributors
by up to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact
you to discuss your claim.
What is not covered by the warranty?
1. Labor;
2. Freight;
3. Occurrence of any of the following, which automatically voids the warranty:
 Product misuse;
 Negligent operation or repair;
 Corrosion or use in corrosive environments;
 Inadequate or improper maintenance;
 Damage sustained during shipping;
 Collisions or other incidental contacts causing damage to the product;
 Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written
authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive
and/or abnormal wear.
Do any other warranties apply to the product?
Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent
allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty.