Vicpas PANTHER User manual

PANTHER
PANTHER PLUS
Installation Guide
Guía de instalación
Installationsanleitung
Guide d'installation
Guida all'installazione dei terminali
Installationshandledning
®
®
16528600
A
(7/03).01

PANTHER
PANTHER PLUS
Installation Guide
®
®

Copyright 2003 Mettler-Toledo, Inc. This documentation contains proprietary information of Mettler-Toledo, Inc. It
may not be copied in whole or in part without the express written consent of Mettler-Toledo, Inc.
METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice.
U.S. Government Restricted Rights Legend: This software is furnished with Restricted Rights. Use, duplication, or
disclosure of the Software by the U.S. Government is subject to the restrictions as set forth in subparagraph (C) (1)
(ii) of the Rights in Technical Data and Computer Software clause at 40 C.F.R. Sec. 252.227-7013 or in
subparagraphs (c) (1) and (2) of the Commercial Computer Software-Restricted Rights clause at 40 C.F.R. Sec.
52-227-19, as applicable.
FCC Notice
This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the Canadian
Department of Communications. Operation is subject to the following conditions: (1) this device may not
cause harmful interference, and (2) this device must accept any interference received, including interference
that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to correct the interference at his or her own
expense.
ORDERING INFORMATION
It is most important that the correct part number is used when ordering parts. Parts orders are machine processed,
using only the part number and quantity as shown on the order. Orders are not edited to determine if the part
number and description agree.
COPYRIGHT
METTLER TOLEDO®, PANTHER®, and PANTHER®PLUS are registered trademarks of Mettler-Toledo, Inc. All other
brand or product names are trademarks or registered trademarks of their respective companies.

CUSTOMER FEEDBACK
Your feedback is important to us! If you have a problem with this product or its documentation, or a suggestion on how we can
serve you better, please fill out and send this form to us. Or, send your feedback via email to: [email protected]. If
you are in the United States, you can mail this postpaid form to the address on the reverse side or fax it to [phone]. If you
are outside the United States, please apply the appropriate amount of postage before mailing.
Your Name: Date:
Organization Name: METTLER TOLEDO Order Number:
Address: Part / Product Name:
Part / Model Number:
Serial Number:
Company Name for Installation:
Phone Number: ( ) Fax Number: ( ) Contact Name:
E-mail Address: Phone Number:
Please check the appropriate box to indicate how well this product met your expectations in its intended use?
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Comments/Questions:
DO NOT WRITE IN SPACE BELOW; FOR METTLER TOLEDO USE ONLY
Retail Light Industrial Heavy Industrial Custom
RESPONSE: Include Root Cause Analysis and Corrective Action Taken.

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E
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Please seal with tape.

PRECAUTIONS
WARNING
DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING,
CLEANING, OR REMOVING THE FUSE. FAILURE TO DO SO COULD RESULT IN
BODILY HARM AND/OR PROPERTY DAMAGE.
CAUTION
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
WARNING
ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE
CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE
WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN
BODILY HARM AND /OR PROPERTY DAMAGE.
WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD, CONNECT TO PROPERLY
GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING
WHEN THIS EQUIPMENT IS INCLUDED AS A COMPONENT PART OF A SYSTEM, THE
RESULTING DESIGN MUST BE REVIEWED BY QUALIFIED PERSONNEL WHO ARE
FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF ALL COMPONENTS IN
THE SYSTEM AND THE POTENTIAL HAZARDS INVOLVED. FAILURE TO OBSERVE THIS
PRECAUTION COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
WARNING
IF THIS DEVICE IS USED IN AN AUTOMATIC OR MANUAL FILLING CYCLE, ALL
USERS MUST PROVIDE A HARD-WIRED EMERGENCY STOP CIRCUIT OUTSIDE THE
DEVICE CIRCUITRY. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN
BODILY INJURY AND/OR PROPERTY DAMAGE.
WARNING
POWER OUTLETS MUST BE EASILY ACCESSIBLE AND LOCATED NO FURTHER THAN
THE LENGTH OF THE POWER CORD SUPPLIED WITH THE PRODUCT. FAILURE TO
DO SO COULD IN RESULT IN PERSONAL INJURY AND/OR PROPERTY.
READ this manual BEFORE
operating or servicing this
equipment.
FOLLOW these instructions
carefully.
SAVE this manual for future
reference.
DO NOT allow untrained
personnel to operate,
clean, inspect, maintain,
service, or tamper with this
equipment.
ALWAYS DISCONNECT this
equipment from the power
source before cleaning or
performing maintenance.
CALL METTLER TOLEDO for
parts, information, and
service.

WARNING
METTLER TOLEDO ASSUMES NO RESPONSIBILITY FOR CORRECT INSTALLATION
OF THIS EQUIPMENT WITH A DIVISION 2 OR ZONE 2/22 AREA. THE INSTALLER
MUST BE FAMILIAR WITH ALL DIVISION 2 OR ZONE 2/22 WIRING AND
INSTALLATION REQUIREMENTS.
WARNING
EARLIER MODELS OF THE PANTHER TERMINAL THAT ARE NOT MARKED
(FACTORY-LABELED) AS DIVISION 2 OR EUROPEAN CATEGORY 3 APPROVED
MUST NOT BE INSTALLED INTO A DIVISION 2 OR ZONE 2/22 ENVIRONMENT.
WARNING
IN ORDER TO INSTALL THE DIVISION 2 APPROVED PANTHER PANEL MOUNT
UTILIZING THE FACTORY MUTUAL APPROVAL, METTLER TOLEDO CONTROL
DRAWING 155907R MUST BE FOLLOWED WITHOUT EXCEPTION. IN ORDER TO
INSTALL THE CATEGORY 3 PANTHER PANEL MOUNT TERMINAL USING THE KEMA
APPROVAL CERTIFICATE 02atex1163x ALL LOCAL REGULATIONS MUST BE
FOLLOWED WITHOUT EXCEPTION. FAILURE TO DO SO COULD RESULT IN BODILY
HARM AND/OR PROPERTY DAMAGE.
WARNING
FOR EUROPEAN ZONE 2/22 HAZARDOUS AREA APPLICATIONS, THE PANTHER
CATEGORY 3 INSTALLATION GUIDE (*)16684500A AND THE KEMA TYPE
EXAMINATION CERTIFICATE MUST BE FOLLOWED WITHOUT EXCEPTION.
WARNING
IF THE KEYBOARD, DISPLAY LENS OR ENCLOSURE IS DAMAGED ON A DIVISION
2 APPROVED OR CATEGORY 3 MARKED PANTHER PANEL-MOUNT TERMINAL
THAT IS BEING USED IN A DIVISION 2 OR ZONE 2/22 AREA, THE DEFECTIVE
COMPONENT MUST BE REPAIRED IMMEDIATELY. REMOVE AC POWER AND DO
NOT RE-APPLY POWER UNTIL THE DISPLAY LENS, KEYBOARD OR ENCLOSURE
HAS BEEN REPAIRED OR REPLACED BY QUALIFIED SERVICE PERSONNEL.
FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY
DAMAGE.
WARNING
THE PANTHER TERMINAL HAS A FACTORY MUTUAL TEMPERATURE RATING OF
T3A (180˚ C) AND A KEMA TEMPERATURE RATING OF T4 (135˚ C). IT MUST NOT
BE USED IN AREAS WHERE THE AUTO IGNITION TEMPERATURE OF THE
HAZARDOUS MATERIAL IS BELOW THIS RATING.

CONTENTS
1Introduction.................................................................................................... 1-1
Overview ............................................................................................................................1-1
Inspection and Contents Checklist........................................................................................1-1
Warnings/Precautions..........................................................................................................1-2
Location/Environmental Considerations ................................................................................1-3
Dimensions and Mounting Instructions .................................................................................1-4
PTHN/PTHK...........................................................................................................................1-4
PTPN....................................................................................................................................1-5
Accessing the Terminal's Controller PCB ..............................................................................1-6
PTHN/PTHK...........................................................................................................................1-6
PTPN....................................................................................................................................1-8
2Electrical Connections .................................................................................... 2-1
Before Making Connections..................................................................................................2-1
Analog Load Cell Connections..............................................................................................2-1
UltraRes and DigiTOL®Load Cell Connections .......................................................................2-3
DigiTOL J-Box Connections..................................................................................................2-4
Serial Connections (All Models)...........................................................................................2-5
Main PCB Serial Port Connection.............................................................................................. 2-5
Discrete I/O Connection........................................................................................................... 2-6
Power.................................................................................................................................2-7
PTHN/PTHK...........................................................................................................................2-7
PTPN....................................................................................................................................2-8
3Installing/Wiring Option Cards......................................................................... 3-1
Options...............................................................................................................................3-1
Analog Output Option (0917-0246)......................................................................................3-2
Modbus Plus Option ............................................................................................................3-3
Profibus Option ...................................................................................................................3-4
Allen Bradley RIO Option .....................................................................................................3-5
Setpoint Output Option (Panel-Mount Only)...........................................................................3-6

For your notes

Chapter 1: Introduction
Overview
(7/03) 1-1
1 Introduction
Overview
The following information is intended to help you install the PANTHER and PANTHER
PLUS terminals and the various option cards. Please read the information thoroughly
prior to beginning installation. Only qualified technicians should perform any internal
wiring installation of options, or programming.
NOTE: ONLY the analog version of the PANTHER panel-mount terminal is approved for
use in Division 2 and Zone 2/22 areas. Refer to the PANTHER (Analog) Panel-Mount
Terminal Division 2 Installation Guide in the back of this manual for Division 2 areas.
Refer to the European Category 3 G/D Installation Guide, (*)16684500A, for Zone 2/22
Areas.
Inspection and
Contents Checklist
1. If the terminal's shipping container appears damaged upon delivery, check inside
for damage. File a freight claim with the carrier if necessary.
2. If the container was undamaged, unpack the container if you have not already
done so. Keep the original packing materials for future use.
3. Make sure the terminal package contains the following:
• PANTHER or PANTHER PLUS terminal (refer to model identification chart on the
next page to confirm you are working with the correct model)
PANTHER
Panel-mount Terminal
(PTPN)
PANTHER
Harsh Environment Terminal
(PTHN)
PANTHER Plus
Harsh Environment Terminal
(PTHK)
• Installation Guide
• Security Seal
• Capacity Sheet Labels
• Cursor Legends Labels
• Address Labels
• Hardware Kit
• Documentation CD
• Installation Guide
• Security Seal
• Capacity Sheet Labels
• Cursor Legend Labels
• Address Labels
• Gasket
• CE Indicator Label
• Hardware Kit
• Documentation CD
• Installation Guide
• Security Seal
• Capacity Sheet Labels
• Cursor Legends Labels
• Address Labels
• Hardware Kit
• Documentation CD

METTLER TOLEDO PANTHER/PANTHER PLUS Terminals Installation Guide
1-2 (7/03)
Use the information below to confirm the correct model number for the terminal with
which you will be working. The model number is found on the data plate on the side of
the terminal.
P T X X - X X X X - X X X
PANTHER
Terminal
Enclosure/Display Type
PN – Panel mount, numeric display
HN – Harsh environment
(desk/wall), numeric display
HK (PANTHER Plus,
harsh plus keyboard)
PC – Panel-mount custom
HC – Harsh environment custom
Scale Interface
1--Analog load cell
3– DigiTOL load cell
Interface Option
0--No Option
5—Modbus Plus
6—Allen-Bradley
8—Analog output (not available when
used with more than 4 analog load cells)
9--Profibus
Setpoint Option
0—None
1—3 Opto Setpoint (panel-mount only)
Unused
0—Always
Destination Market
Warnings/Precautions
WARNING
ONLY PERMIT QUALIFIED PERSONNEL TO INSTALL AND SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND
ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM AND/OR
PROPERTY DAMAGE.
CAUTION
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
Note: Throughout this manual, the
following terms are used:
• PTHN -- PANTHER harsh
environment terminal.
• PTPN -- PANTHER panel-
mount terminal
• PTHK -- PANTHER PLUS
terminal (a PANTHER harsh
environment terminal with a
keypad).

Chapter 1: Introduction
Location/Environmental Considerations
(7/03) 1-3
Location/Environmental
Considerations
• Operating temperature: 14°F to 113°F (−10°C to 45°C) at 10% to 95% humidity,
noncondensing.
• Storage temperature: −40°F to 140°F (−40°C to 60°C) at 10% to 95% humidity,
noncondensing.
• Enclosure rating: TYPE 4X (IP65) requirements for a dust-tight and splash-proof
enclosure for the PANTHER panel-mount terminal.
• The PANTHER and PANTHER PLUS terminals are not intrinsically safe! However,
they are capable of operation with scales and barriers located in hazardous areas.
Contact your authorized METTLER TOLEDO representative for assistance with
hazardous area applications.
NOTE: ONLY the analog version of the PANTHER panel-mount terminal is approved
for use in Division 2 and Zone 2/22 areas. Refer to the PANTHER (Analog) Panel-
Mount Terminal Division 2 Installation Guide in the back of this manual for Division
2 areas. Refer to the European Category 3 G/D Installation Guide, (*)16684500A,
for Zone 2/22 Areas.
WARNING
TO USE THE PANTHER PANEL-MOUNT ANALOG TERMINAL IN AN AREA
CLASSIFIED AS CLASS I, II OR III, DIVISION 2, GROUPS A, B, C, D, F OR G,
METTLER TOLEDO CONTROL DRAWING 155907R MUST BE FOLLOWED
WITHOUT EXCEPTION. TO USE THE PANTHER PANEL-MOUNT ANALOG
TERMINAL IN AN AREAR CLASSIFIED AS ZONE 2/22, ATEX CERTIFICATE 02atex
1163X AND ALL LOCAL REGULATIONS MUST BE FOLLOWED. FAILURE TO DO SO
COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
THE PANTHER PLUS TERMINAL, THE DIGITOL PANEL-MOUNT VERSION AND THE
ANALOG HARSH VERSION OF THE PANTHER TERMINAL ARE NOT APPROVED
FOR USE IN DIVISION 2 OR ZONE 2/22 AREAS. DO NOT INSTALL THESE
VERSIONS IN HAZARDOUS AREAS!
WARNING
THE PANTHER AND PANTHER PLUS TERMINALS ARE NOT INTRINSICALLY SAFE!
DO NOT USE IN AREAS CLASSIFIED AS HAZARDOUS BY THE NATIONAL
ELECTRIC CODE (NEC) BECAUSE OF COMBUSTIBLE OR EXPLOSIVE
ATMOSPHERES.

METTLER TOLEDO PANTHER/PANTHER PLUS Terminals Installation Guide
1-4 (7/03)
Dimensions and
Mounting Instructions
PTHN/PTHK
Using the hardware kit provided, mount the terminal to a wall or flat surface such as a
desk, referencing the dimensions and drawings in Figure 1. Note: The dimension and
mounting instructions are the same for the PANTHER harsh environment terminal and
the PANTHER PLUS terminal.
(17.8)
7.00 (254 mm)
1.00 in
(178 mm)
7.00 in
(146.3 mm)
5.75 in
(159 mm)
6.25 in (09.7 mm)
0.38 in
(19.0 mm)
0.75 in
(178 mm)
7.00 in
2 x Ø0.29 (19.0 mm)
0.75 in (140 mm)
5.50 in
(76.6 mm)
3.01 in
(74.0 mm)
2.91 in
(66.0 mm)
2.59 in
(202 mm)
7.94 in
(155.7 mm)
6.12 in
90º
2 x Ø0.50
Desk Mount Orientation
Wall Mount Orientation
METTLER TOLEDO
Figure 1: Dimensions for PANTHER harsh environment terminal and PANTHER PLUS
terminal (PANTHER harsh terminal shown)

Chapter 1: Introduction
Dimensions and Mounting Instructions
(7/03) 1-5
PTPN
To mount the panel-mount PANTHER terminal, refer to the dimensional drawings below
and the cutout template provided. Note: The cutout template is for reference only and is
not shown at actual size. In addition, keep in mind that the optional high-level optos
add 1.25 in. (31.7 mm) to the depth.
(6.86)
2.70
(15.75)
6.20
(13.20)
5.20
(91.9)
3.62
(17.15)
6.75
(4) M4 x 20 mm stainless steel
studs with nuts provided.
Figure 2: PANTHER Panel-mount Terminal
METTLER TOLEDO
(17.15)
6.75
(9.19)
3.62
Figure 3: PANTHER Panel-mount Mounting Template

METTLER TOLEDO PANTHER/PANTHER PLUS Terminals Installation Guide
1-6 (7/03)
Accessing the
Terminal's Controller
PCB
To make the necessary wiring connections, you must access the terminal's Controller
PCB. Access to the PTHN/PTHK's Controller board requires opening the terminal.
Access to the PTPN's Controller board is provided directly on the back of the unit.
PTHN/PTHK
1. Insert the tip of a flat-blade screwdriver into one of the two slots ("A" on Figure
4) on the bottom of the front panel.
2. Push in toward the enclosure. Do not pry at an angle. You should hear a “pop”
when the cover has been released.
3. Push in on the side of the slot closest to the bottom of the cover. Repeat for the
other slot.
4. Lift the bottom of the front panel out until it completely clears the enclosure.
5. Squeeze the top of the front panel to the enclosure and raise it to clear the two top
clips. The cover will swing down (Figure 5), hinged by a wire cable at the bottom.
Figure 4
Load Cell Connection Serial Cable AC Power
Figure 5

Chapter 1: Introduction
Accessing the Terminal's Controller PCB
(7/03) 1-7
Note: When the cover swings down, the terminal strips on the Controller PCB can be
seen. (See Figure 6.) You will make the electrical connections using these terminal
strips. Note: The PCB will be upside down.
6. Pass the cables that enter the enclosure through an appropriately sized cable
grip before connecting the wires.
7. Make the required electrical connections per the instructions in the section
entitled Electrical Connections.
8. Re-secure the back cover.
9. Tighten the cable grip to provide a water-tight seal around the cable. This will
allow any internal cable slack to be received through the cable grip.
10. Push the bottom of the front cover over the enclosure. A snap sound indicates
that the cover is in place. Squeeze the front cover to the enclosure at all four
corners to verify that all four clips are properly engaged.
Figure 6
TB3 TB2 TB1

METTLER TOLEDO PANTHER/PANTHER PLUS Terminals Installation Guide
1-8 (7/03)
PTPN
Access to the PANTHER panel-mount model is at the back of the terminal where all
connections are made to the terminal strips on the controller PCB (Figure 7 shows the
back of both the DigiTOL and analog versions which are identical although TB3 will be
labeled differently.)
If access inside the unit is necessary, remove the two screws holding the cover plate at
the rear of the unit and lift the cover plate over the terminal strips. Doing so will reveal
the entire Controller PCB. See Figures 8 and 9.
Figure 7: Back of PTPN
TB1 TB2 TB3
Figure 8: Analog PCB Figure 9: DigiTOL PCB

Chapter 2: Electrical Connections
Before Making Connections
(7/03) 2-1
2 Electrical Connections
Before Making
Connections
Before making any connections, verify the type of load cell interface. The fifth character
of the product ID indicates if the unit is analog or DigiTOL®(1=Analog, 3=DigiTOL).
CAUTION
TO AVOID DAMAGE TO THE PCB OR LOAD CELL, REMOVE POWER FROM THE TERMINAL
AND WAIT AT LEAST 30 SECONDS BEFORE CONNECTING OR DISCONNECTING ANY
HARNESS OR CONNECTING OR DISCONNECTING ANY ULTRARES OR DIGITOL®BASES.
Analog Load Cell
Connections
Determine maximum cable length. The maximum cable length for analog load cell
connections to the terminal depends on the total scale resistance (TSR) of the scale
base. To calculate TSR:
Load Cell Input Resistance (Ohms)
Number of Load Cells
Recommended Maximum Cable Length Based on TSR and Cable Gauge
TSR (Ohms) 24 Gauge
(feet/meters)
20 Gauge
(feet/meters)
16 Gauge
(feet/meters)
350
87 (4-350Ωcells)
45 (8-350 Ωcells)
800/244
200/61
100/31
2000/610
600/183
300/91
4000/1219
1000/305
500/152
TSR =

METTLER TOLEDO PANTHER/PANTHER PLUS Terminals Installation Guide
2-2 (7/03)
Connect to TB3 of the terminal's Controller PCB.
1.
If an analog version of the PANTHER
panel-mount terminal is used in a
hazardous area classified as Division 2
or Zone 2/22, or if only the load cells
w
ill be in a hazardous area classified as
Division 2 or Zone 2/22, METTLER
TOLEDO control drawing 155907R
must be followed for Division 2 Areas.
Refer to the Division 2 guide at the end
of this manual. Refer to the Panther
European Category 3 G/D Installation
Manual, (*)16684500A, for Zone 2/22
area installation.
TB3
+EXC
+SEN
+SIG
SHLD
-SIG
-SEN
-EXC
1 2 3 4 5 6 7
Standard 4-wire Cable
TB3
+EXC
+SEN
+SIG
SHLD
-SIG
-SEN
-EXC
1 2 3 4 5 6 7
Standard 6-wire Cable
Figure 10: Wiring for PTHN/PTHK
TB3
-EXC
-SEN
-SIG
SHLD
+SIG
+SEN
+EXC
7 6 5 4 3 2 1
TB3
-EXC
-SEN
-SIG
SHLD
+-SIG
+SEN
+EXC
7 6 5 4 3 2 1
Standard 4-wire CableStandard 6-wire Cable
Figure 11: Wiring for PTPN