VICUT VR320 User manual

VR320 Digital Label Die-Cutter
User Manual
Please read this manual before you use this equipment be carefully.
ANHUI William(VICUT) CNC Technology Co., LTD
Version: revised 2020/12
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are the confidential and proprietary property of VICUT. and their suppliers. As
such, this document, attached files, and information contained herein are
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in effect with your organization. Copies of this document, any portion of this
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© 2020 VICUT. All content is the confidential property of, or licensed to,VICUT
(“VICUT” “we,” or “us”) and is protected under Chinese and Foreign copyright,
trademark and other intellectual property laws.

INDEX
Chapter 1 Safety Matter………………………………………………………………………………....….............…1
1-1 Safety matter needing attention……………………………………………………..............1
1-2 Caution labels…………………………………………………………………..…….................….3
1-3 Safety attention instruction…………………………………………………..........…......…..4
Chapter 2 Handling and installation………………………………………………………..........…….........…5
2-1 Crate Handing……………………………………………………………...…………...............…5
2-2 Crate Disassemble……………………………………………………………………....…...........5
2-3 Storage requirements………………………………………………………………….........…....6
2-4 Machine Handling…………………………………………………………............…............6
2-5 Space requirements…………………………………………………………......…......…...…..6
2-6 Electric and pneumatic……………………………………………….............……....…..…6
2-7 Installation procedure ………………….……………………………………………..….........…6
2-8 Dismantling…………………………………………………………………….......…....…..........8
Chapter 3 System Introduction…………………………………………………………….............…...….......9
3-1 Functions introduction…………………………………………………….......………...….......9
3-2 Packing list………………………………………………………….....…...................…..…..10
3-3 Specification…………………………..............……………………………………....…......…11
3-4 Parts Name…………………………………………………………..…………………..................12
Chapter 4 Preparation Work…………………………………………......…………………………...............…14
4-1 Media loading………………………………………………………………….........................14
4-2 Sensor setup……………………………………………………………………..….........….........15
4-3 Lamination……………………………………………………………………......…...............….20
4-4 Cutting holder setup………………………………………………………… ..................….21
4-5 Matrix Removal setup………………………………………………………….....…............…24
4-6 Slitting unit setup……………………………………………………………………................…26
4-7 Separate rewinder……………………………………………………………....................….27
4-8 Vacuum system…………………………………………………………………..…................….27
Chapter 5 System Operating Instruction ……………………………………………………………….........……28

5-1 Operation instruction of control panel………………………………………................….28
Panel button instruction………………………………………................................….29
5-2 Getting started……………………………………………………………...…………………..............30
1. Basic setting……………………………………………………………............................………31
2. Job data sending…………………………………………………………………………….................32
3. Start cutting……………………………………………………………………........………..............32
4. Status Monitoring………………………………………………....................................…33
5-3 Functional parameter in setting menu……………………………….........................33
5-4 Tension control………………………………………………………..............……………........…42
5-5 Tools Select ………………………………………………………………………………….................43
5-6 Slitting mode………………………………………………………………........……….......…....….46
5-7 Multi. Cut (Long label cut)…………………………………………………………......……....…..46
Chapter 6 VOREY cutter software………………………………………………………..................…....…..48
6-1 USB Drive installation and setup…………………………………………........…………....….48
Transfer mode – UART…………………………………………………….......................… 48
Transfer mode - Network…………………………………………………....................……50
Transfer mode – USB………………………………………………................................50
6-2 File design……………………………………………………………………...........................…51
6-3 PLT format file generation………………………………………………................………...54
6-4 Cutter software…………………………………………………...................................…55
6-5 File open and software……………………………………………………………..................…58
6-6 Trajectory optimization……………………………………………………......................…..65
Chapter 7 Equipment maintenance …………………………………………………….........……........………68
Notice for warranty……………………………………………………………………….....…………................….71

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Chapter 1 Safety Matter
1-1 Safety matter needing attention
1. The operator should obey the following 4 basic safety operation principles
(1) The machine should be operated or maintained only by trained technician.
(2) Read the user manual in detail and understand its contents.
(3) For check convenience, put the user manual near the machine.
(4) The people including operator and maintenance technician should know location of E-
stop device and realize its function and operation methods.
2. Safety precaution before or after turning on the machine
Firstly confirm that whether all switches are OFF, and machine has been correctly
ground.
AC electric power source
The electric power source used on this machine is 1, 3 wires, 110V-220V~. Rated current of
the main power switching device 20A. Such switching device should be in compliance with its
safety relevant standards.
3. Safety precaution during handling and installation
To increase the machine working efficiency, the installation environment should be well
ventilated with good air quality. The surrounding temperature should be lower than 40C,
and prevention of rain and direct sunlight is required.
Safety precautions during handling and installation are as follows：
(1) Make sure that the foundation is strong enough to support the machine.
(2) Lifting operation is only allowed one person.
(3) When lifting the machine, nobody is allowed to be under or near the machine.
(4) Helmet is required during handling, installation or cleaning.
(5) If it’s necessary to climb on the machine, please use safe and secure ladder or
platform.
(6) Adopt proper device for heavy parts lifting.
(7) Confirm that whether the lifting wire rope is strong enough to lift the machine or
components.
(8) Please turn off the power before handling or installation. If power is required, let
others know the location of E-stop device in advance.
(9) Please wear leather gloves or other similar protective equipment during handling.

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4. Safety precaution during operation
The operator should be familiar with machine’s function characteristics and operation
methods. Don’t let other people approach the machine. During running, stretch hands into
work area is prohibited. If there is any abnormal situation happened, turn off the power
immediately. After that, try to find the solutions.
Safety precautions during operation are as follows：
(1) Don’t remove any safety guarding or devices.
(2) Don’t remove or change location of any interlocking mechanism.
(3) Prevent wet hands to touch switches.
(4) Don’t put any part of human body on or near the machine’s moving parts.
(5) Keep your hair away from moving parts.
(6) Don’t wear bangle, watch, jewelry or loose clothes.
(7) Except material loading/unloading, it’s not necessary to wear gloves.
(8) Generally an operator is required for this machine. If more than one operator is
required, there should be good communication between operators.
5. Safety precaution during maintenance
Please turn off the power before maintenance.
Safety precautions during maintenance are as follows:
(1) Turn off the main power before inspection or maintenance.
(2) Maintenance or inspection should be carried out by authorized technician.
(3) It’s prohibited to climb the machine.
(4) Please use the recommended lubricant or grease.

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1-2 Cautions labels
Improper operation can cause causalities and
equipment damage
Improper operation can cause causalities and
other objects damage
Improper operation can cause causalities and
equipment damage
Improper operation can cause causalities and
equipment damage
Improper operation can cause causalities and
equipment damage

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1-3 Safety attention instruction
Don’t touch the top end of knives.
Otherwise, fingers will be injured
Don’t damage and change original
power wire and plug. The power cord
should not be excessively bent, strong
tension, bundling and compression under
heavy loads. This will make power supply
damaged, and cause electric shock and fire.
As a long time, please put down the
power cord from the wall socket
Otherwise cause the fire
Machine running, don’t put hands on
axis, this will cause injury.
When the power cord from the socket,
you should pull the plug , should not
pull the cable
Stronger pull the cable can result in
electric shock or fire

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Chapter 2 Handling and Installation
2-1 Crate handling
Use forklift with capacity of 1 tons to transport the crate.
2-2 Crate assembly & dis-assembly
Crate assembly
When packing, firstly put the bottom board. Then fix the machine’s 4 wheels. After that,
install the 4 side boards. Finally put on the top board.
Crate dis-assembly
Use the claw hammer to pull off the nails, the arrow direction was put the nails, you can
Take off the front cover and top cover.

2. Use wrench to adjust the level of machine foot.
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2-3 Storage requirements
Storage temperature：10-40C
Humidity: 30~90%
2-4 Machine handling
The machine transportation should be carried out by means of two persons. One person
stands behind to push the machine and the other stands on machine front side to control the
direction.
2-5 Space requirements
Length：3m, Width: 2m, Height:2m
2-6 Electric and pneumatic specification
floor.
3. Use spirit level check the level of 4 feet, machine will be stable and same level on the
1. Electric power: 1/ 220V / 50 or 60Hz as standard. 110V model is available as per request.
2. Required compressed air: Min. 0.4 Pa, low capacity, 8mm hose connection (if your
machine have vacuum system, this is options).
2-7 Installation procedure
1. Move machine to stable level floor by forklift.

# How to setup blower.
(1) Keep the blower on the flat floor.
(2) Connect the tube with blower. You can fix the tube by attached clamp.
(3) Connect the tube to the machine. You can fix the tube by attached clamp.
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(1) Keep the compressor on flat floor.
(2) Connect the 8mm tube of compressor to the machine.
(3) Please refer to connecting position of below picture’s compressor tube position.
Note: The tube diameter is 5cm, if you need long tube, you can buy from the market, our
standard is 5m. We suggest you install blower in the outdoor, because it is big noise.
(4) Connect the power from machine to Blower ,
the socket in the right side of machine.
Air compressor and Blower will operate the media keeps flat during cutting.
We provide the blower as a set of the machine, but we don’t offer the air compressor
so please prepare it locally.
# How to setup air compressor
4. Installation procedure Air Compressor and Blower (Standard for VR320)

(5) The switch of blower is side of machine panel.
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2-8 Dismantling
The procedures are reverse to installation.
Chapter 3 System introduction
3-1 Functions introduction
Multifunctional digital label die-cutter
VR320 digital label die-cutter is developed for work for all kinds of applications. It can use for
short work or big work, can die-cut all of shapes which you design, delivery time is very fast, it
is your best partner for label printer. This machine collect to laminate, die-cut, waste-remove,
slit and rewind together, it is not only for die-cutting, but also work for one slitting machine.
The operation is very easy, it apply into label, hang tag, and package widely., we believe that
this machine will be apply more and more line, only expect you find the advantage.
Suitable for media
Adhesive label 、PP、Plastic film、PET、PVC、art paper and other soft media.
Scope of application
Adhesive label 、hang tag、paper box making, wine labels and etc.

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No. Item Qty Picture
1 Power plug wire 1
2 Slitting unit 4
3 Blades holder 2
4 Blades 5
5
Suction tube
5m
6 Blower 1
7Film back remover
(Optional) /
8
Paper cutter RS350
(optional)
//
/
3-2 Packing list
Open the carton, please check following items, if there is something missed, please
contact local distributor or manufacturer.

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3-3 Specification
Machine model VR320 digital label die-cutter
Max. media roller Diameter 450mm
Cutting media width 40-340MM
Max. cutting width 310MM
Min. label length 10MM
Max. label length 400MM
Cutting speed 6m per minute (Depend on label shape and size)
Cutting blades 2 pcs (Standard) Max. 4pcs
Slitting blades 4pcs (standard) Max. 15pcs
Die-cutting technology
Cutting Precision
Cutting tracking Manually, single mark or double mark
Slitting speed Max. 60m per minute
Slitting precision 0.2MM
Slitting width 10-330MM
Machine size 158cm(w)x90cm(D)x136cm(H)
Weight Approx. 450KG
Power 100-240VAC, 1000 watts
Warranty 1 year (beside high consumables parts)
Single sheet cutter RS350
Film back remover
Tungsten steel blades
0.05MM(Duplicate)
Options

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3-4 Parts name

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No.
Name
No.
Name
1
Foot holder *4
2
Foot wheel *4
3
Tension bar
4
Unwinder
5
Adjustment feeding System
6
8mm air compressor connection
7
Edge Sensor
8
Laminating roller
9
Laminating roller released bar
10
Laminating pressure knob
11
Switch for air bobbin (Unwinder)
12
Film roller fixed holder
13
Laminating shaft
14
Switch for unwinder
15
Film roller position adjust knob
16
Cutting head
17
Blower switch
18
Feeding pressure adjust nut
19
Main Feeding roller
20
Slitting shaft sdjust knob
21
Waster remover shaft
22
Waster core holders
23
Waster remover controller
24
Switch for rewinder 1 & 2
25
slitter unit
26
Switch for air bobbin (Rewinder)
27
Rewinder 1
28
Network, U disck data port
29
Rewinder 2
30
Blower power supply
31
Power socket
32
Tension bar
33
Main feeding roller released bar
34
Control Panel
35
Remover tension adjust knob
36
Laminating tension adjust knob
37
Adjustment limited switch
38
Magnetic clutch (unwinder)
39
Magnetic clutch (rewinder 1)
40
Magnetic clutch (rewinder 2)

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Chapter 4 PREPARATION WORK
4-1 Media Loading
Selection of proper media
Core 3" only (76.2mm)
Width Min. 40mm ~ Max. 340mm
Length about Max.1000m (Max. 450mm in diameter)
Weight 60~350gsm for paper. (Max. 350 micron thickness)
Type Adhesive label with liner or hot-fix media without liner or non-adhesive media
Material Paper, PVC, PE, PET, PU, PP, PO and etc.
Lamination Unsupported laminating film only (no rewinder for backliner of laminating media)
< PICTURE 4-1 >
< PICTURE 4-2 >
< PICTURE 4-2 >
bed and lock the rubber roller, you can feed the media manually by press button in the
touch LCD. Then please load the rest of the media to the rewinding roller parts. After media
loading from unwinder to rewinder, you can turn on the air bobbin for unwinder and rewinders.
Media loading flow diagram is provided as above. Please install media with following the arrow
direction to each to ①position and direction (see Picture 4-2). After load the media onto the flat-

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< PICTURE 4-3 >
After media loading, please check the straightness at rewinder part. Same distance from the wall
should be kept from unwinder to rewinder. Initial position of core on rewinder is important to be
accurate, to prevent slanting with constant edges. Proper tension should be applied in both of
unwinder and rewinder.
4-2 Sensor setup
There are 4 sensors in total – 2 edge sensors, 1 track sensor and 1 mark sensor.
Each sensor is important to be calibrated properly for accurate result of the job. See picture 4-4.
< PICTURE 4-4 >
< PICTURE 4-5 >
All sensors are already setup with the best calibration condition when we deliver the product.
But if you need to adjust sensibility of sensors, just handle the dial of the sensor to get good
sensitivity (so called calibration). See picture 4-5. Note: The sensor light will be on when it scans
empty area, the sensor light will be off when it scan on the black marks.
Unwinding roller can grab the media core rigidly by rotating the knob located at the end of the
roller.
You can do the same for 2 rewinding rollers to fix the core rigidly. See picture 4-3.

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1. Edge sensor setup
< PICTURE 4-6 >
< PICTURE 4-7 >
< PICTURE 4-8 >
One of the powerful features of is automatic feeding registration correction by using edge
VR320
sensors. 3 rollers of feeding part is moving inner and outer way together to maintain previous
feeding straightness. 2 edge sensors are provided for this purpose. With using single or double
sensors, you can track the edges of media or printed line of the media or printed object of the
media selectively.
Please find some examples in picture 4-6 ~ 4-8. If roll media edge itself is not straight, you can use
method of picture 4-6 or 4-8. Straightly printed line is used for tracing in picture 4-6 by single
sensor and printed images (shapes) themselves are used for tracing in picture 4-8 by double
sensors. In case of 4-8, 2 sensors are tracing just near outside of the both ends of images (shapes)
and adjust the feeding roller’s location when sensing any of printed images.
Picture 4-7 and 4-9 are showing typical applications which tracing the media edge(s). You can use
one edge by using single sensor or both edges by double sensors. Generally recommended method
is shown in Picture 4-9 in assumption that media roll is in good status of flat side face by good
slitting and rewinding.

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< PICTURE 4-9 >
(1) Inching button: Picture 4-10 below is showing parts of control panel related with edge sensors
for feeding parallel adjustment. Inching buttons are left/right arrow button in right-bottom
side of picture 4-10. Press inching button to run synchronous motor forward or reverse (moving
3 rollers of feeding part inner or outer direction) like picture 4-11, whenever adjusting sensor
system statement is auto or manual.
< PICTURE 4-10 >
< PICTURE 4-11 >
Note: In practical use, this two light is on
for correct operation.
(2) Track mark button：In picture 4-10, when pressing this Track Mark button, you can choose
single mark tracer or Double mark tracer. Single mark tracer can be used when tracing printed
line or single side of media edge. Double mark tracer will trace bilaterally printed lines or
double side of media edge. Printed lines does not need to be continuous when tracing white
color and reacting on darker color like an example of picture 4-9.
Picture 4-12 is showing difference of single mark tracer and double mark tracer.
Note: In pratical use, we use doule mark tracer.The two sensors detect the paper edge and the black roller shaft.
The scan light is in the middle of paper edge and black shaft. When you push the sensors, the light is blinking,
it means its on the correct position.

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< PICTURE 4-12 >
(3) Polarity：In picture 4-10, when pressing this Polarity button, you can choose which color to
trace and which color to sense and react. See picture 4-13 to understand better.
When Polarity is [ ], sensor is tracing dark color and when it senses light color,
sensor lamp turns on and give signal to the synchronous motor to move it forward or reverse.
When Polarity is [
< PICTURE 4-13 >
(4) Auto/Manual button: In Auto mode, feeding parallel adjustment by edge sensing will be done
automatically. In Manual mode, this adjustment needs to be done manually by using inching
buttons.
(5) Typical sensor positioning: Below pictures are showing typical sensor positioning for examples.
< PICTURE 4-14 >
AB
], sensor is tracing light color and reacts on dark color.
Picture 4-6~4-9 is showing Polarity settings for each example.
Note:
we recomend to
use mode A in
normal die
cutting.