KENTMASTER HC-3 User manual

REV E: 05/10/12
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 1 of 18
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING
THIS TOOL.
HYDRAULIC HOCK CUTTER AND DEHORNER “HC-3”
TOOL DATA
MODEL: HC-3
ASSEMBLY No: 6540100
TYPE: AIR/HYDRAULIC OPERATED
NET WEIGHT: 40 LBS (18 KG)
HYDRAULIC PRESSURE: 2000 P.S.I. MAXIMUM
INLET AIR PRESSURE: 90 P.S.I. (6-7) BARS

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 2 of 18
OPERATING AND SAFETY INSTRUCTIONS
DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY
INSTRUCTIONS AND OPERATING MANUALS.
DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,
OPERATION AND USE OF THIS TOOL.
STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM
SERVICE.
DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.
DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.
REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR
IS NOT IN USE.
NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF
THIS TOOL.
NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.
BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM
IMMEDIATELY TO YOUR SUPERVISOR.
NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE
TOOL.
NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE
CUTTING PATH OF THE TOOL.
DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND
TO TEST OR OPERATE THIS TOOL.
DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.
WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT
SUPPLIED TO YOU.
THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB
(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.
=Hazards or unsafe practices which could result in severe personal injury,
death or substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury,
product or property damage.
=Important installation, operation or maintenance information.
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!CAUTION
!WARNING
!CAUTION
!NOTICE

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 3 of 18
OPERATING INSTRUCTIONS
ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.
1. TO ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:
•MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.
•WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION.
•DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS.
TOOL SHOULD ACTIVATE.
•IF TOOL HAS "ANTI-TIE DOWN" OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR
TOOL TO ACTIVATE.
2. TO PERFORM WORK, HOLD TOOL FIRMLY AT BOTH HANDLES. SQUEEZE TRIGGERS TO ACTIVATE TOOL.
3. POSITION TOOL AND PERFORM CUTTING OPERATION.
MAINTENANCE
ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE
AND SERVICE TO THIS TOOL.
1. MAKE ALL NECESSARY LINE CONNECTIONS TO THE TOOL.
2. AN AIR FILTER-REGULATOR-LUBRICATOR (PART NO. 7200030) MUST BE INSTALLED IN AIR SUPPLY FOR EACH TOOL.
3. FILL LUBRICATOR WITH KENTMASTER AIR MIST OIL (PART NO. 7903050). SET DRIP RATE ACCORDING TO
INSTRUCTIONS SUPPLIED. TURN ADJUSTMENT ON SIGHT FEED DOME TO INCREASE/DECREASE OIL DELIVERY.
MONITOR THE DEVICE BEING LUBRICATED AND READJUST IF NEEDED.
4. TOOL REQUIRES 90 P.S.I. AIR PRESSURE.
SERVICE
1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.
2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.
3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.
!WARNING
!WARNING

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 4 of 18
BLADE REMOVAL AND CLEANING.
ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR
REMOVING BLADE FROM TOOL.
ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.
1. REMOVE BOLTS, NUTS AND BUSHING (ITEM NO. 1, 2, 3, 4 AND 5, FIG. NO. 1).
2. REMOVE BLADE (ITEM NO. 6, FIG. NO. 1).
3. CLEAN BLADES WITH SOAP AND WATER.
4. SHARPEN OR REPLACE BLADES WHEN NECESSARY.
5. REASSEMBLE IN REVERSE ORDER.
6. FILL WITH GREASE (KENTMASTER GREASE – NO. 790307) AT (4) FITTINGS (F) BEFORE USING TOOL.
Figure 1 MODEL HC-3 – BLADE REPLACMENT
!WARNING
!WARNING
F
F
F
F

REV E: 05/10/12
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 5 of 18
PARTS BOOK
HC-3, HOCK CUTTER AND DEHORNER
Figure 2 MODEL “HC-3” – MAIN ASSEMBLY

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 6 of 18
6540100: HC-3, HOCK CUTTER AND DEHORNER
ITEM
PART #
DESCRIPTION
QTY
1
6541190
BLADE w/ BUSHINGS
2
2
7303500
HYDRAULIC HOSE
2
3
6541840
LEG HOLDER ASSEMBLY
1
4
6541010
CONNECTING LINK
2
5
6541020
SIDE BAR
2
6
6541030
CLEVIS
1
7
6541040
PIN, CLEVIS
1
8
6541050
PIN
2
9
6541060
SPACER
2
10
6541071
BOLT
1
11
6541090
NUT
1
12
6541110
NUT
2
13
6541250
PLATE
1
14
6541380
NAME PLATE
1
15
6541430
BRACKET - HANGER, HANDLE
1
16
6541620
BRACKET
1
17
6542100
HYDRAULIC CYLINDER
1
18
6542450
HANGER
1
19
6600530
AIR HANDLE
2
20
7000420
ELBOW
2
21
7012190
MALE CONNECTOR
2
22
7016100
LUBE FITTING
1
23
7016120
LUBE FITTING
1
24
7037860
UNION
4
25
7300710
RED AIR TUBE
2
26
7300720
GREEN AIR TUBE
2
27
8215060
SCREW
2
28
8215080
SCREW
8
29
8215220
SCREW
2
30
8463070
SHOULDER EYE BOLT
1
31
8500130
NUT
1
32
8500190
NUT
1
33
8504870
NUT
4
34
8506160
WASHER
1
35
8506660
HI-COLLAR WASHER
4
36
8614120
PIN
2
37
8622520
DOWEL PIN
4
38
8640130
DRIVE SCREW
6
39
8705020
WASHER
1
40
8705030
WASHER
1
Figure 3 BOM FOR MODEL “HC-3”

REV E: 05/10/12
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 7 of 18
HC-3, REPLACMENT BUSHINGS FOR BLADES AND LINKS
3
6541180
BUSHING, CONNECTING LINK
2
2
6541170
BUSHING, BLADE, LARGE
2
1
6541160
BUSHING, BLADE, SMALL
2
ITEM
PART
DESCRIPTION
QTY
BUSHINGS USED WITH BLADES AND LINKS
Figure 4 HC-3, BUSHINGS FOR BLADES AND LINKS

REV E: 05/10/12
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 8 of 18
HYDRAULIC CYLINDER ASSEMBLY
Figure 5 HYDRAULIC CYLINDER ASSEMBLY
6542100: HYDRAULIC CYLINDER
ITEM
PART #
DESCRIPTION
QTY
1
6532010
NUT
1
2
6532020
BODY, CYLINDER
1
3
6532070
U-CUP, PISTON
2
4
6541470
ROD AND HEAD ASSEMBLY
1
5
6542010
PISTON
1
6
6542020
ROD
1
7
6542040
HEAD
1
8
7680160
O-RING
1
9
7680350
O-RING
2
10
8500540
NUT
1
6541470: ROD AND HEAD ASSEMBLY
ITEM
PART #
DESCRIPTION
QTY
1
6512110
SEAL GUARD - 3 PC. SET
1
2
6512140
PACKING ROD
3
3
6512150
ADAPTOR, PACKING
1
4
6541450
NUT, PACKING
1
5
6541460
HEAD, ROD END
1

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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HANDLES
6600530: AIR HANDLE
ITEM
PART #
DESCRIPTION
QTY
1
6300770
VALVE PLUG
1
2
6541690
GUARD
1
3
6541720
RETAINER
1
4
6600340
HANDLE
1
5
6600350
BUSHING
1
6
6600360
VALVE STEM
1
7
6600500
LEVER
1
8
7000010
PLUG
2
9
7036510
ELBOW
2
10
7680080
O-RING
1
11
7680140
O-RING
1
12
8241050
SCREW
1
13
8415160
SCREW
1
14
8500150
NUT
1
15
8505160
WASHER
1
16
8620080
PIN
1
17
8890010
SPRING
1
Figure 6 AIR HANDLE

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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LEG HOLDER
6541840: LEG HOLDER ASSEMBLY - OPTIONAL
ITEM
PART #
DESCRIPTION
QTY
1
6541730
JAW, INSIDE
2
2
6541740
JAW, OUTSIDE
1
3
6541770
PIN, JAW
1
4
6541780
FRAME
1
5
6541790
SPACER
1
6
6541800
SPACER
1
7
6541810
NUT
1
8
6541820
SPACER
1
9
6541830
SPACER
2
10
6541850
SCREW
1
11
6541860
SLEEVE, SHORT
1
12
6541870
SLEEVE, SHORT
1
13
6541880
BOLT -TOP
1
14
6541890
BOLT -BOTTOM
1
15
8215160
SCREW
2
16
8241060
SCREW
1
17
8705010
WASHER
2
18
8895000
SPRING
1
Figure 7 LEG HOLDER

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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LEG HOLDER INSTALLATION
REMOVE ITEMS #1, #2, #3. INSTAL LEG HOLDER, ITEM #4 AS SHOWN.
Figure 8 LEG HOLDER INSTALLATION

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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TUBING DIAGRAM
HC-3 TUBING DIAGRAM WITHOUT ANTI-TIE DOWN OPTION
Figure 9 HC-3 TUBING DIAGRAM WITHOUT ANTI-TIE DOWN

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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HC-3 TUBING DIAGRAM WITH ANTI-TIE DOWN OPTION
Figure 10 HC-3 TUBING DIAGRAM WITH ANTI-TIE DOWN

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 14 of 18
[ENGLISH]
GENERAL INFORMATION
MODEL
“HC-3” HYDRAULIC HOCK CUTTER AND DEHORNER
___________________________________________________________________________
SERVICE CENTERS
KENTMASTER LTD. (U.K) KENTMASTER MFG. CO., INC.
16 AVONBANK INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE.
WEST TOWN ROAD MONROVIA, CALIFORNIA 91016
AVONMOUTH - BRISTOL BS11 9DE UNITED STATES OF AMERICA
UNITED KINGDOM
TELEPHONE: ++ 44- (0) 117- 9235035

TELEPHONE: [phone]
FAX: ++ 44- (0) 117- 9829010 FAX: [phone]

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 15 of 18
NOTICE TO EMPLOYER AND PURCHASER OF TOOL
NOTICE TO SAFETY DIRECTOR
You have purchased a powerful tool that, if misused, can cause severe injury and
harm to your employees. You must instruct your employees in the safe and proper
use of this tool and to follow the safety procedures and instructions that have been
supplied by the manufacturer of this tool. Please follow the following instructions.
1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction.
Remove and repair any tool that malfunctions.
2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.
3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from
power supply.
4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in
use.
5. Point out to all personnel the dangers related to the misuse of tool and the importance of following
safety procedures and instructions.
6. Do not make, or allow others to make, alterations or modifications to this tool.
Replace all lost or illegible labels.
7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper
safety procedures in accordance with local and national requirements to prevent accidental energizing
of tool that can cause injuries.
8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety
instructions, notices and maintenance instructions you were originally provided. You can obtain
additional copies of the instructions from Kentmaster, free of charge upon request.
9. Give copies of instructions to: (A) Tool Operators
(B) Maintenance Supervisor
(C) Clean-up Supervisor

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 16 of 18
GENERAL INFORMATION
COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE
HYDRAULIC HOCK CUTTER AND DEHORNER
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS
TOOL
_____________________________________________________________________________________________________
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR.
_____________________________________________________________________________________________________
PLACING INTO SERVICE
_____________________________________________________________________________________________________
=Hazards or unsafe practices which could result in severe personal injury, death or
substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury, product or
property damage.
=Important installation, operation or maintenance information.
Installation, adjustment repair and maintenance of this tool must be made by trained
and qualified personnel.
Always disconnect power supply from tool before:
(A) Installing or removing blade from tool.
(B) Making repairs or adjustments to the tool.
(C) performing maintenance or cleanup work.
!WARNING
!CAUTION
!NOTICE
!WARNING
!WARNING

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 17 of 18
Kentmaster Worldwide Location
Kentmaster Equipment (Aust) PTY.LTD.
Unit 2,24 Central Court
Browns Plains Qld. 4118
Australia
Telephone: [phone]
Fax: [phone]
[email protected]om
Kentmaster do Brasil, Ltda.
Av. Dr. Joao Teodoro No. 805
Bairro De Vila Rezende
13405-240 Piracicaba, SP,
Brazil
Telephone #1: (019) 3 413 3113
Telephone #2: [phone]
Fax: [phone]
[email protected]
Kentmaster (IRL) LTD.
Benamore, Dublin Road.
Roscrea,
CO, Tipperary,
Ireland
Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster Equipment (NZ) LTD.
5 Cooper Street
Havelock North
New Zealand
Telephone #1: (64) 6 8777 857
Telephone #2: 0800 KENTMASTER
Fax: [phone]
NewZealan[email protected]
Kentmaster South Africa (PTY) LTD.
Johannesburg - S. Africa
Unit 54 Sunnyrock Park
Sunrock Close, Germiston
South Africa
Telephone: [phone]
Fax: [phone]
[e-mail]
Kentmaster (UK ) LTD.
Unit 16 Avonbank Ind. Centre
West Town Rd, Avonmouth-Bristol,
BS11 9DE
England
Telephone: [phone]
Fax: [phone]
[email protected]m
Kentmaster Mfg. Co., Inc.
1801 South Mountain Ave.
Monrovia, CA, 91016
USA
Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[e-mail]
Kentmaster Omaha
4417 South 139th Street
Omaha, NE, 68137
USA
Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[email protected]

REV E: 05/10/12
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Page 18 of 18
INDEX
OPERATING AND SAFETY INSTRUCTIONS ..................................................................................................................................... 2
OPERATING INSTRUCTIONS ........................................................................................................................................................ 3
MAINTENANCE.................................................................................................................................................................................3
SERVICE.............................................................................................................................................................................................. 3
PARTS BOOK ........................................................................................................................................................................................... 5
HC-3, HOCK CUTTER AND DEHORNER .....................................................................................................................................5
HC-3, REPLACMENT BUSHINGS FOR BLADES AND LINKS..................................................................................................7
HYDRAULIC CYLINDER ASSEMBLY.......................................................................................................................................... 8
HANDLES ............................................................................................................................................................................................9
LEG HOLDER................................................................................................................................................................................... 10
LEG HOLDER INSTALLATION................................................................................................................................................... 11
TUBING DIAGRAM......................................................................................................................................................................... 12
HC-3 TUBING DIAGRAM WITHOUT ANTI-TIE DOWN OPTION .......................................................................................... 12
HC-3 TUBING DIAGRAM WITH ANTI-TIE DOWN OPTION .................................................................................................. 13
NOTICE TO EMPLOYER AND PURCHASER OF TOOL ................................................................................................................. 15
GENERAL INFORMATION ................................................................................................................................................................. 16
Kentmaster Worldwide Location ............................................................................................................................................................ 17
INDEX..................................................................................................................................................................................................... 18
FIGURES - INDEX ................................................................................................................................................................................ 18
FIGURES - INDEX
Figure 1 MODEL HC-3 – BLADE REPLACMENT ................................................................................................................................4
Figure 2 MODEL “HC-3” – MAIN ASSEMBLY.....................................................................................................................................5
Figure 3 BOM FOR MODEL “HC-3”.......................................................................................................................................................6
Figure 4 HC-3, BUSHINGS FOR BLADES AND LINKS.......................................................................................................................7
Figure 5 HYDRAULIC CYLINDER ASSEMBLY ..................................................................................................................................8
Figure 6 AIR HANDLE.............................................................................................................................................................................9
Figure 7 LEG HOLDER ..........................................................................................................................................................................10
Figure 8 LEG HOLDER INSTALLATION ............................................................................................................................................11
Figure 9 HC-3 TUBING DIAGRAM WITHOUT ANTI-TIE DOWN ...................................................................................................12
Figure 10 HC-3 TUBING DIAGRAM WITH ANTI-TIE DOWN.......................................................................................................... 13