Viessmann VITOCELL 100-B Instruction manual

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-B
BB
B
Dual coil domestic hot water storage tank
79 and 119 USG / 300 and 450 ltr
Technical Data Manual
Model Nos. and pricing: see Price List
This tank version is not suitable
for steam heating applications.

Vitocell 100-B
CVB Series
Vertical indirect-fired dual coil domestic hot water storage tan
made of steel with Ceraprotect enamel coating
ne heat exchanger coil facilitates heat transfer from the solar
collectors to domestic hot water, a second heat exchanger coil
allows reheating of the water content by the hot water heating
boiler.
5285 656 v2.3 09/2012

Product Information
2VITOCELL 100-B
Product Information
Domestic hot water storage tank of corrosion
protected steel with built-in insulation made
of PUR Foam.
Fully hygienic, efficient and economical
domestic hot water production by solar
collectors and a hot water heating boiler.
Heat from the solar collectors is transferred
to the domestic hot water via the lower
tank coil.
Benefits at a glance:
HCorrosion-resistant tank with Ceraprotect
enamel coating ensures a long service life.
Additional cathode protection is provided
by a magnesium anode.
HThe entire water content is heated by a
coiled 1”/25 mm diameter steel heat
exchanger surface which extends to the
bottom of the tan .
HLarge heat exchanger surfaces allow fast
and even heating of the entire water
content, guaranteeing a high level of
domestic hot water comfort.
HIncreased energy savings thanks to highly
effective, foamed-in-place HCFC-free
insulation keeping standby losses at a
minimum.
HTwo thermometers to show the DHW
temperature at the top of the tank and at
the midpoint of the tank.
HThe Vitocell-B 100 119 USG / 450 L
capacity tank is supplied with removable
soft PET insulation for easier handling.
HFor dual-mode DHW heating with solar
panels in conjunction with a boiler. The
solar energy gathered by the solar panels
is transferred to the DHW by the lower
indirect coil. For mono-mode DHW heating
with a boiler or heat pump - both indirect
coils can be connected in series.
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Product Information
Cross-Section
VITOCELL 100-B 3
Highly effective foamed-in-place
hard PUR foam insulation (HCFC free, 79 USG / 300 ltr)
or soft PET insulation (119 USG / 450 ltr)
Domestic hot water
Two thermometers
Upper coil-
domestic hot water is reheated by boiler
Recirculation tapping
Steel domestic hot water tan
with Ceraprotect enamel
Lower coil -
connection for solar connectors
Inspection port/
cleanout opening
Domestic cold water / drain
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Technical Data
4VITOCELL 100-B
Technical Data
For DHW production in conjunction with heating boilers, Suitable for heating systems with:
and heating systems without low limit for dual coil operation Hmax. working pressure on heat exchanger side up to 150 psig at
320°F/160°C
Hmax. working pressure on DHW water side of up to 150 psig at
210°F/99°C
Hmax. testing pressure on DHW side of 300 psig
Storage capacity USG / ltr 79 / 300 119 / 450
Coil upper
*1
lower
*2
upper
*1
lower
*2
Recovery rate
*3
with a DHW temperature increase from 50 to 113 ºF/
1
0
t
o
4
5
º
C
a
n
d
a
s
u
p
p
l
y
w
a
t
e
r
t
e
m
p
e
r
a
t
u
r
e
o
f
194ºF/90ºC MBH / kW
GPH / ltr/h
106 / 31
201 / 761
181 / 53
344 / 1302
160 / 47
305 / 1154
239 / 70
454 / 1720
w
i
t
h
a
D
H
W
t
e
m
p
e
r
a
t
u
r
e
i
n
c
r
e
a
s
e
f
r
o
m
5
0
t
o
1
1
3
º
F
/
10 to 45 ºC and a supply water temperature of ......
176ºF/80ºC MBH / kW
GPH / ltr/h
89 / 26
169 / 640
151 / 44
286 / 1081
136 / 40
259 / 982
198 / 58
376 / 1425
158ºF/70ºC MBH / kW
GPH / ltr/h
68 / 20
129 / 491
113 / 33
214 / 811
102 / 30
195 / 737
153 / 45
292 / 1106
140ºF/60ºC MBH / kW
GPH / ltr/h
51 / 15
97 / 368
79 / 23
150 / 566
75 / 22
143 / 540
109 / 32
208 / 786
122ºF/50ºC MBH / kW
GPH / ltr/h
38 / 11
71 / 270
62 / 18
117 / 442
55 / 16
104 / 393
82 / 24
156 / 589
Recovery rate
*3
with a DHW temperature increase from 50 to 140 ºF/
1
0
t
o
6
0
º
C
a
n
d
a
s
u
p
p
l
y
w
a
t
e
r
t
e
m
p
e
r
a
t
u
r
e
o
f
194ºF/90ºC MBH / kW
GPH / ltr/h
79 / 23
104 / 395
154 / 45
205 / 774
123 / 36
164 / 619
181 / 53
241 / 911
w
i
t
h
a
D
H
W
t
e
m
p
e
r
a
t
u
r
e
i
n
c
r
e
a
s
e
f
r
o
m
5
0
t
o
1
4
0
º
F
/
10 to 60 ºC and a supply water temperature of ......
176ºF/80ºC MBH / kW
GPH / ltr/h
68 / 20
91 / 344
116 / 34
154 / 584
102 / 30
136 / 516
151 / 44
200 / 756
158ºF/70ºC MBH / kW
GPH / ltr/h
51 / 15
68 / 258
79 / 23
104 / 395
75 / 22
100 / 378
113 / 33
150 / 567
Insulation Hard PUR Foam Soft PET insulation
Standby losses
*4
MBH/24 h 7.8 9.5
Overall dimensions with insulation
*5
verall width (∅)
verall depth
verall height
Tilt height including insulation
Tilt height excluding insulation
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
25
633
28
705
68¾
1746
70½
1792
-
-
33½
850
36
918
77
1955
-
-
73
1
/
8
1860
Weight
Tank with insulation
lbs
kg
352
160
452
205
Heat exchanger coil liquid content USG
ltr
1.6
6
2.6
10
2.3
9
3.3
12.5
Heat exchanger area ft.
2
m
2
9.7
0.9
16.1
1.5
15
1.4
20.5
1.9
Connections Coils ∅” (male thread)
Domestic cold/hot water ∅” (male thread)
Recirculation ∅” (male thread)
1”
1”
1”
1”
1”
1”
1”
1¼”
1”
*1
The upper coil is designated for connection to a hot water heating boiler or a heat pump.
*2
The lower coil is designated for connection to solar collector panels or heat pumps.
*3
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump.
The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “ ecovery
rate”.
*4
Measured values are based on a room temperature of 68°F / 20 ºC and a domestic hot water temperature of 149°F / 65 ºC and can vary
by 5%.
*5
For other dimensions, see illustration and table on page 5.
"
For information regarding other Viessmann System Technology componentry, please reference documentation of the respective product.
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Technical Data
Legend
I Inspection and cleanout opening
D Drain
BWR Boiler water return (upper coil)
SCR Solar collector return (lower coil) or
boiler return
BWS Boiler water supply (upper coil)
SCS Solar collector supply (lower coil) or
boiler supply
DCW Domestic cold water
SW1
*1
Sensor well for tank temperature
sensor of boiler control at BWS
level
SW2 Sensor well for the lower
thermometer at SCS level
DHW Domestic hot water
RT Recirculation tapping
TPV Temperature and pressure relief
valve
MA Protective magnesium anode
*1
For solar heating systems Viessmann
recommends placement of the DHW tank
temperature sensor of the solar control in
the solar collector return (SC ). This
requires a brass elbow with sensor well
included in the accessory pack.
The DHW tank temperature sensor of the
boiler control is placed in the SW1 sensor
well (see installation example on page 8).
Y
Total depth
Total width
Section A-B
SW1
SW2
Total height
g
f
e
d
c
b
a
h
DHW
TH
MA
I
TPV
BWS
RT
BWR
SCS
SCR
DCW/D
Ø k
*1
*1
79 USG / 300 ltr Tan
VITOCELL 100-B 5
DHW tan temperature sensor
in solar heating applications
79 USG / 300 ltr
DHW tank temperature sensor for
solar application (included with
Solar control)
Brass elbow with sensor well
(accessory pack)
Solar collector return connection
Storage
capacity
USG /
ltr
79 /
300
a
b
c
d
e
f
g
h
k
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
3
76
10¼
260
34½
875
39
995
43¾
1115
53¼
1355
63
1600
13
333
4
101
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Technical Data
Legend
I Inspection and cleanout opening
D Drain
BWR Boiler water return (upper coil)
SCR Solar collector return (lower coil) or
boiler return
BWS Boiler water supply (upper coil)
SCS Solar collector supply (lower coil) or
boiler supply
DCW Domestic cold water
SW1
*1
Sensor well for tank temperature
sensor of boiler control at BWS
level
SW2 Sensor well for the lower
thermometer at SCS level
DHW Domestic hot water
RT Recirculation tapping
TPV Temperature and pressure relief
valve
MA Protective magnesium anode
*1
For solar heating systems Viessmann
recommends placement of the DHW tank
temperature sensor of the solar control in
the solar collector return (SC ). This
requires a brass elbow with sensor well
included in the accessory pack.
The DHW tank temperature sensor of the
boiler control is placed in the SW1 sensor
well (see installation example on page 8).
119 USG / 450 ltr Tan
SCR
SCS
DHW
RT
BWS
a
*1
BWR
d
Section A-B
SW1
SW2
MA
k
h
DCW/D
c
e
b
f
g
Total height
Total width
Total depth
TH
*1
C
6VITOCELL 100-B
DHW tan temperature sensor
in solar heating applications
119 USG / 450 ltr
DHW tank temperature sensor for solar
application (included with solar control
unit)
Brass elbow with sensor well
(accessory pack)
Solar collector return connection
Storage
capacity
USG /
ltr
119 /
450
a
b
c
d
e
f
g
h
k
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
4 ¼
107
13¾
349
36
3
/
8
924
41
1044
48
3
/
8
1230
56
7
/
8
1444
70 ¼
1784
16
5
/
8
422
4
100
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Technical Data
VITOCELL 100-B 7
Pressure drop on heating water side Domestic hot water pressure drop
of a single coil
79 USG / 300 ltr
119 USG / 450 ltr
Upper indirect coil, 300 ltr capacity
Lower indirect coil, 300 ltr and upper
indirect coil, 450 ltr capacity
Lower indirect coil, 450 ltr capacity
Domestic hot water draw rate
Storage tank contents heated to 140ºF / 60ºC, boiler not reheating
Storage capacity USG
ltr
79
300
119
450
Domestic hot water draw
Water with t = 140ºF / 60ºC (constant)
USG
ltr
32
110
53
220
Percentage tan volume 37% 50%
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Waterflow
16
20
24
32
40
80
120
160
200
1.6
2
2.4
3.2
4
8
12
240
320
400
1.2
Pressure drop
2.2 500 2.6 600 3.5 800 4.4 1 000
9 2 000
13 3 000 18 4 000 22 5 000 26 6 000 31 7 000
ltr/h
GPM
44 10000
“w.c. mbar
C
Waterflow
8 20
0.8 2
1.2 3
1.6 4
2 5
2.4 6
3.2 8
4 10
0.4 1
40 100
32 80
24 60
20 50
16 40
12 30
Pressure drop
2.2 500
3.5 800 4.4 1 000
9 2 000
13 3 000 18 4 000 22 5 000
“ w.c. mbar
ltr/h
GPM
2.6 600

Standard Equipment/Product Installation
8VITOCELL 100-B
Standard Equipment
Vitocell 100-B (79 USG / 300 ltr
capacity) DHW Tan
DHW tank made from steel with
Ceraprotect enamel coating.
– 2 welded sensor wells for DHW tank
temperature sensor, i.e. aquastat, and
the thermometer
– adjustable leveling bolts
– protective magnesium anode
– fitted thermal insulation made from
hard PUR foam
– threaded elbow with sensor well
The color of the epoxy-coated sheet
metal casing is Vitosilver.
The following are packed separately and
attached to the crate:
– 1 brass elbow with sensor well
– 1 Loctite package
– 1 temperature and pressure relief valve
– 2 thermometers °F / °C
– 7 brass adaptors (1”)
– 1 brass tee (1”)
– 1 brass hex bushing (1”x¾”)
– 1 brass cap (1”)
Product Installation
Domestic hot water connection
Vitocell 100-B (119 USG / 450 ltr
capacity) DHW Tan
DHW tank made from steel with
Ceraprotect enamel coating.
–2 welded sensor wells for DHW tank
temperature sensor, i.e. aquastat, and
the thermometer
–protective magnesium anode
–fitted thermal insulation made from soft
PET insulation, packed separately
–threaded elbow with sensor well
–adjustable leveling bolts
–protective magnesium anode
The color of the plastic-coated thermal
insulation is Vitosilver.
The following are packed separately and
attached to the crate:
–5 brass adaptors (1”)
–2 brass adaptors (1¼”)
–1 Loctite package
–1 temperature and pressure relief valve
–1 brass tee (1¼”)
–1 brass elbow with sensor well
–1 brass cap
–2 thermometers °F / °C
–1 plug (R1½”)
Domestic hot water supply
DHW recirculation line
DHW recirculation pump
Spring-loaded flow check valve
Discharge pipe
Pressure and temperature relief valve
Shut-off valve
Drain
Domestic cold water supply lines
Backflow preventer
Domestic cold water inlet
Precharged expansion tank
(required where backflow preventer is
installed; check local plumbing codes
and requirements)
Thermostatic mixing valve/anti-scald
valve for solar applications (field
supplied)
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Due to the potentially high DHW
temperatures generated by the solar
heating system, the domestic hot
water temperature must be limited to a
maximum of 140°F/60°C by installing
a mixing device, e.g. a thermostatic
mixing valve. The mixing device does
not completely eliminate the ris of
scalding at the tap. The installation of a
mixing tap is required.
WARNING

System Design Guidelines
VITOCELL 100-B 9
Installation example
Solar collector
Vitocell 100-B
Filling valve
Solar-Divicon (pumping station)
Recirculation pump
Anti-scald tempering valve
C eating circuit
B Oil/Gas-fired boiler
DCW Domestic cold water
D W Domestic hot water
T&P Temperature and pressure relief valve
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System Design Guidelines
10 VITOCELL 100-B
Sensor wells
The sensor wells are welded into the DHW
tank.
Sensor wells for solar operation
For solar heating systems, Viessmann
recommends placement of the DHW tank
temperature sensor in the solar collector
return. This requires installation of a a brass
elbow with sensor well included in the
accessory pack.
Dimension 79/300 119/450
a
b
c
d
e
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
6 1/4
160
5.9
150
7/8”
22
¼
6.5
1
/
3
8
8.7
220
7.9
210
7/8”
22
¼
6.5
1
/
3
8
Heating water supply temperature
over 230ºF / 110ºC
These operating conditions require the
installation of an additional safety high limit
into the DHW storage tank, preventing the
domestic hot water temperature from rising
above 203 ºF/ 95 ºC. A domestic hot water
tempering valve must be used.
Temperature and pressure
relief valve
A temperature and pressure relief valve
(T&P relief valve) is supplied with the tank.
The heating contractor must install the
valve on each tank in a method meeting
code requirements. If local codes require a
different relief valve, substitute the
manufacturer’s supplied valve. The tank is
approved for 150 psig. Maximum operating
pressure is 150 psig.
The T&P relief valve supplied with the tank
is tested under ANSI Z21.22 Code for Relief
Valves and Automatic Gas Shut-off Devices
for Hot Water Supply Systems.
Bac flow preventers
Where backflow preventers are required, a
domestic water expansion tank installation
is recommended in the cold water inlet
piping before the cold water enters the
Vitocell. For the backflow device, observe
local plumbing codes and regulations.
Watts Model
40XL-8
150 psig
(US and Canada)
ASME pressure
steam rating
1438 MBH
CSA temperature
steam rating
205 MBH
Relief
temperature
210ºF (99ºC)
Inlet thread
¾” male
utlet thread
¾” female
Warranty excerpt
ur warranty for domestic hot water tanks
states that the water to be heated must be
of drinking (potable) water quality and that
any water treatment equipment in use must
function correctly.
Viessmann accepts no responsibility for
damage howsoever caused and reserves the
right to withdraw the product warranty if the
product has been improperly installed or
misapplied by the installer, contractor or end
user. In order to qualify for product warranty,
strict adherence to the installation and
service manuals must be assured. In the
event that Viessmann non-approved
components are utilized, Viessmann reserves
the right to withdraw all expressed or implied
warranties without written notice.
The water to be heated with the Vitocell
must be drinking (potable) water quality. If
the tank is used to heat other media, the
warranty will be null and void. Damage
resulting from excessive pressure or
temperature is clearly not the responsibility
of Viessmann.
The amount of chloride and sulfate
acceptable to the tank is limited. In areas
where high concentrations of chloride and
sulfate are present in drinking water, please
consult Viessmann for directions.
For full warranty details, please read the
product warranty card.
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8” / 200 mm
Ø
7
/
8
” / 21 mm
Ø
5
/
8
” / 16 mm
a
b
c
d
e