Viessmann Vitodens 100-W User manual

VIESMANN
Montage- und
Serviceanleitung
für die Fachkraft
Vitodens 100-W
Typ WB1A
Gas fired wall mounted condensing boiler
Natural gas version
Gültigkeitshinweise siehe letzte Seite
VITODENS 100-W
5581 805 2/2007 Bitte aufbewahren!

Bitte befolgen Sie diese Sicherheitshinweise genau, um Gefahren und
Schäden für Menschen und Sachwerte auszuschließen.
Erläuterung der Sicherheits-
hinweise
Gefahr
Dieses Zeichen warnt vor Per-
sonenschäden.
!Achtung
Dieses Zeichen warnt vor
Sach- und Umweltschäden.
Hinweis
Angaben mit dem Wort Hinweis ent-
halten Zusatzinformationen.
Target group
These instructions are exclusively
designed for qualified personnel.
&Work on gas equipment must only
be carried out by a CORGI regis-
tered gas fitter.
&Electrical work must be compliant
with Part P of the building regula-
tions
&The system must be commissioned
by the system installer or a qualified
person authorised by the installer.
If you notice the smell of gas
Gefahr
Escaping gas can cause explo-
sions which may lead to
serious injury.
&Do not smoke. Prevent
naked flames and sparks.
&Never operate light switches
or those of electrical equip-
ment.
&Open windows and doors.
&Close the gas shut-off valve.
&Remove all personnel from
the danger zone.
&Observe the safety regula-
tions of your local gas supp-
lier, found on the gas meter.
&Contact your heating installer
or TRANSCO from outside
the building.
If you smell flue gas
Gefahr
Flue gas may lead to life-threa-
tening poisoning.
&Heating system shutdown
&Ventilate the boiler room.
&Close all doors leading to the
living space.
&Do not operate electrical
switches.
Safety instructions
2
Sicherheitshinweise
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Working on the heating system
&Isolate the system from the mains
electric power supply, e.g. by remo-
ving a separate fuse or by means of
a mains electrical isolator, and
check that it is no longer 'live'.
&Isolate the gas supply and safe-
guard against unauthorised reope-
ning.
Repair work
!Achtung
Repairing components which
fulfil a safety function can com-
promise the safe operation of
your heating system.
Replace faulty components
only with original Viessmann
spare parts.
Ancillary components, spare and
wearing parts
!Achtung
Spare and wearing parts which
have not been tested together
with the heating system can
compromise its function. Instal-
ling non-authorised compo-
nents and non-approved
modifications/conversion can
compromise safety and may
infringe our warranty
conditions.
For replacements, use only ori-
ginal spare parts from
Viessmann or those which are
approved by Viessmann.
Safety instructions (Fortsetzung)
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Sicherheitshinweise
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Montageanleitung
Montagevorbereitung
Produktinformation ..................................................................................... 5
Montagevorbereitung.................................................................................. 5
Montageablauf
Installing the boiler and making all connections ........................................... 31
Flue outlet .................................................................................................. 36
Electrical connections................................................................................. 38
Commissioning and testing ......................................................................... 43
Serviceanleitung
Erstinbetriebnahme, Inspektion, Wartung ............................................... 52
Service Instructions
Routine Servicing Instructions .................................................................... 52
Störungsbehebung
Fault finding................................................................................................ 62
Repairs ...................................................................................................... 66
Schemen
Connection and wiring diagram .................................................................. 71
Einzelteillisten .......................................................................................... 73
Protokolle.................................................................................................. 76
Bescheinigungen
Konformitätserklärung ................................................................................ 80
Stichwortverzeichnis................................................................................ 81
Inhaltsverzeichnis
4
Inhaltsverzeichnis
5581 805

Vitodens 100-W, WB1A
Set up for operation with natural gas.
Montagevorbereitung
General Information
Appliance description
The Vitodens 100-W is a fully automa-
tic, wall hung, fan assisted balanced
flue condensing boiler for use with
Natural Gas (G20) and is designed for
use with fully pumped systems only.
There are three models of the
Vitodens 100-W in the range which
are fully modulating between 8.0 kW
(27,300 Btu/h) and 13.0 kW (44,400
Btu/h)/18.0 kW (61,400 Btu/h)/24.0
kW (81,900 Btu/h).
Internal frost protection and an elect-
ronic control unit is fitted as standard
equipment. The boiler may be used
with any suitable room thermostat and
/ or time clock in addition to the optio-
nal controls available from
Viessmann.
Asbestos, mercury or CFC´s have not
and will not be used in this product.
Certification details
The Vitodens 100-W is certified to
comply with the requirements of pr EN
483 and EN 625 for use in GB and IE
(Great Britain and Ireland) using gas
category 2H (G20) with a governed
gas supply at 20 mbar (8 in.wg) inlet
pressure.
The appliance classification is either
C13x, C33x, C63 or C63x depending
upon whether horizontal or vertical
flue termination is used.
Produktinformation
5
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Technical Specification
General Specifications and Performance Data
Rated output range
TF/TR50/30 °C kW 8 to 13 8 to 18 8 to 24
TF/TR80/60 °C kW 7.3 to 11.8 7.3 to 16.4 7.3 to 21.8
Rated heat load range kW 7.4 to 12.1 7.4 to 16.7 7.4 to 22.3
Maximum gas rate m
3
/h 1.28 1.77 2.36
Minimum CH system pressure
(static head) –Cold
bar 0.2 0.2 0.2
Maximum CH system pressure
(static head) –Hot
bar 1.0 1.0 1.0
Maximum CH flow temperature °C 80 80 80
Lift weight kg 37 37 37
Total weight inc. packaging kg 39 39 39
Electrical supply 230 V,
50Hz
230 V,
50Hz
230 V,
50Hz
Internal fuse A 4 4 4
Maximum power consumption W 55 55 55
Flue outlet (clearance 7): mm 60 60 60
Ventilation pipe (outside 7) mm 100 100 100
Product ID _-0085 BQ 0017
Gas Council Number 41-819-13 41-819-12 41-819-10
Montagevorbereitung (Fortsetzung)
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Overall Appliance Dimensions
AHeating return: 722 mm
BHeating flow: 722 mm
CCondensate drain: Plastic pipe
722 mm
DGas connection: R ½ FBSP
Minimum installation clearances
The following minimum clearances (mm) must be maintained for installing and
servicing the appliance.
Montagevorbereitung (Fortsetzung)
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Montage

AFront (behind removable panel) BFront (for service)
Flue System Specifications
Concentric Horizontal Flue System
Standard horizontal flue kit: The appli-
ance can be supplied complete with a
standard concentric horizontal flue
terminal assembly, suitable for flue
lengths of up to 620 mm from the cen-
tre of the flue outlet, which equates to
wall thicknesses of up to 480 mm for
rear flues and 463 mm for side flues,
including minimum clearances.
Extension ducts can be used to inc-
rease the straight flue length up to 6
m and include one 87° elbow.
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An extra 87° elbow can be used but
this reduces the maximum permis-
sible length by 1 m . An extra 45°
elbow can be used but this reduces
the maximum permissible length by
0.5 m .
ACombined length of flue outlet/
ventilation pipe max 6m.
BFlue outlet/ventilation pipe (can
be shortened as necessary)
Concentric Vertical Flue System
The vertical flue kit (optional extra)
with extensions may be used for up
to10 m applications.
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An extra 87° elbow can be used but
this reduces the maximum permis-
sible length by 1 m. An extra 45°
elbow can be used but this reduces
the maximum permissible length by
0.5 m.
Before commencing the installation
refer to diagram below to determine
which optional extension kits are
required, if any.
ACombined length of flue outlet/
ventilation pipe max. 10 m.
BFlue outlet/ventilation pipe (can
be shortened as necessary)
Montagevorbereitung (Fortsetzung)
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Elbows and extensions
Extension
Elbow 87°
Elbow 45°
Montagevorbereitung (Fortsetzung)
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Hydraulic circuit
Y-Plan System
ADHW cylinder
BBoiler
Cheat exchanger
Dcirculation pump
EThree-way diverter valve
FHeating circuit
GFeed & expansion tank
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S-Plan System
ADHW cylinder
BBoiler
Cheat exchanger
Dcirculation pump
EZone 2 Port Valve
FHeating circuit
GFeed & expansion tank
HBypass with Lockshield Valve
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Low Head Installation
Typical Low Head Installation
A722 mm Open Vent
B715 mm Cold Feed
CHeating Flow
DHeating Return
EAutomatic Air Vent
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If Conditions require, this System
is possible
A722 mm Open Vent
B715 mm Cold Feed
CHeating Flow
DHeating Return
EAutomatic Air Vent
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Alternative Low Head Installation
A722 mm Feed and Vent Pipe
BAir Separator
CHeating Flow
DHeating Return
EAutomatic Air Vent
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Sectional Diagram
Installation Requirements
Statutory Requirements
Gas safety (installation and use) regulations (current issue)
This appliance must be installed in
accordance with the gas safety regu-
lations.
In addition to the above regulations,
this appliance must be installed in
accordance with the current IEE
Wiring Regulations for electrical
installation (BS 7671), local building
regulation, the Building Standards
(Scotland) (Consolidation) Regula-
tions, bye laws of the local water
undertaking and Health and Safety
Document No. 635 ‘The Electricity at
Work regulations 1989’.
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It should also be in accordance with
the relevant recommendations in the
current editions of the following British
Standards and Codes of Practice: BS
5449, BS 5546, BS 5440:1, BS
5440:2, BS 6798, BS 7593, BS 6891.
From 1 April 2005, all CORGI Regis-
tered Installers will be required to
notify CORGI when they have instal-
led or exchanged a gas appliance in a
residential dwelling.
CORGI will then issue either a Buil-
ding Compliance Certificate (for Eng-
land and Wales) or a Declaration of
Safety (for Scotland, Northern Ireland,
Isle of Man or appliances out of the
scope of Building Regulations) to the
homeowner, which will confirm that
the work has been carried out by a
competent CORGI Registered Instal-
ler. This document will be used to
form part of the Home Information
Pack (HIP) that becomes a require-
ment from January 2007 in order to
sell your house.
!Achtung
Manufacturers instructions
must not be taken
in any way as overriding statu-
tory obligations.
Boiler Position
The following limitations must be
observed when siting the boiler:
&The boiler is not suitable for exter-
nal installation. The position selec-
ted for installation should be within
the building, unless otherwise pro-
tected by a suitable enclosure and
must allow adequate space for
installation, servicing and operation
of the appliance and for air circula-
tion around it.
&This position must allow for a sui-
table flue system and terminal posi-
tion. The boiler must be installed on
a flat vertical wall capable of sup-
porting the weight of the appliance
and any ancillary equipment when
full.
&Due consideration should be given
to the routing of the condensate
drain from the chosen position.
&If the boiler is to be fitted in a timber
framed building it should be fitted in
accordance with IGE/UP/7. If in
doubt advice must be sought from
British Gas.
&If the appliance is to be installed in a
room containing a bath or shower,
any electrical switch or control utili-
sing mains electricity, it must be so
situated, that it cannot be touched
by a person using the bath or sho-
wer. Attention is drawn to the requi-
rements of BS 7671 (the current I.E.
E Wiring Regulations) and in Scot-
land the electrical provisions of the
Building Regulations applicable in
Scotland.
Montagevorbereitung (Fortsetzung)
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&A compartment used to enclose the
appliance must be designed and
constructed specifically for this pur-
pose. An existing cupboard or com-
partment may be used provided it is
modified accordingly. BS 5376:2
gives details of the essential featu-
res of cupboard / compartment
design, including airing cupboards
&Where installation will be in an
unusual location, special procedu-
res may be necessary. BS 6798
gives detailed guidance on this
aspect.
Flue terminal position
Horizontal flue system
Position Minimum spacing
mm
aDirectly below an window that can be opened,
air vent or any other ventilation opening 300
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Position Minimum spacing
mm
b Below gutter drain or soil pipe 75
c Below eaves 200
d Below a balcony 200
e From vertical drain or soil pipes 150
f From internal and external corners 300
g Above adjacent ground or balcony level/roof 300
h From a surface facing the terminal 600
i Facing terminals 1200
jFrom opening door/window in carport into
dwelling 1200
k Vertically from a terminal on same wall 1500
l Horizontally from a terminal on same wall 300
m Adjacent to opening 300
n Below carport/roof 200
Vertical flue systems
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