Viessmann Vitodens 100-W User manual

VIESMANN
Montage- und
Serviceanleitung
für die Fachkraft
Vitodens 100-W
Typ WB1A
Gas fired wall mounted condensing boiler
Natural gas version
Gültigkeitshinweise siehe letzte Seite
VITODENS 100-W
5581 805 2/2007 Bitte aufbewahren!

Bitte befolgen Sie diese Sicherheitshinweise genau, um Gefahren und
Schäden für Menschen und Sachwerte auszuschließen.
Erläuterung der Sicherheits-
hinweise
Gefahr
Dieses Zeichen warnt vor Per-
sonenschäden.
!Achtung
Dieses Zeichen warnt vor
Sach- und Umweltschäden.
Hinweis
Angaben mit dem Wort Hinweis ent-
halten Zusatzinformationen.
Target group
These instructions are exclusively
designed for qualified personnel.
&Work on gas equipment must only
be carried out by a CORGI regis-
tered gas fitter.
&Electrical work must be compliant
with Part P of the building regula-
tions
&The system must be commissioned
by the system installer or a qualified
person authorised by the installer.
If you notice the smell of gas
Gefahr
Escaping gas can cause explo-
sions which may lead to
serious injury.
&Do not smoke. Prevent
naked flames and sparks.
&Never operate light switches
or those of electrical equip-
ment.
&Open windows and doors.
&Close the gas shut-off valve.
&Remove all personnel from
the danger zone.
&Observe the safety regula-
tions of your local gas supp-
lier, found on the gas meter.
&Contact your heating installer
or TRANSCO from outside
the building.
If you smell flue gas
Gefahr
Flue gas may lead to life-threa-
tening poisoning.
&Heating system shutdown
&Ventilate the boiler room.
&Close all doors leading to the
living space.
&Do not operate electrical
switches.
Safety instructions
2
Sicherheitshinweise
5581 805

Working on the heating system
&Isolate the system from the mains
electric power supply, e.g. by remo-
ving a separate fuse or by means of
a mains electrical isolator, and
check that it is no longer 'live'.
&Isolate the gas supply and safe-
guard against unauthorised reope-
ning.
Repair work
!Achtung
Repairing components which
fulfil a safety function can com-
promise the safe operation of
your heating system.
Replace faulty components
only with original Viessmann
spare parts.
Ancillary components, spare and
wearing parts
!Achtung
Spare and wearing parts which
have not been tested together
with the heating system can
compromise its function. Instal-
ling non-authorised compo-
nents and non-approved
modifications/conversion can
compromise safety and may
infringe our warranty
conditions.
For replacements, use only ori-
ginal spare parts from
Viessmann or those which are
approved by Viessmann.
Safety instructions (Fortsetzung)
3
Sicherheitshinweise
5581 805

Montageanleitung
Montagevorbereitung
Produktinformation ..................................................................................... 5
Montagevorbereitung.................................................................................. 5
Montageablauf
Installing the boiler and making all connections ........................................... 31
Flue outlet .................................................................................................. 36
Electrical connections................................................................................. 38
Commissioning and testing ......................................................................... 43
Serviceanleitung
Erstinbetriebnahme, Inspektion, Wartung ............................................... 52
Service Instructions
Routine Servicing Instructions .................................................................... 52
Störungsbehebung
Fault finding................................................................................................ 62
Repairs ...................................................................................................... 66
Schemen
Connection and wiring diagram .................................................................. 71
Einzelteillisten .......................................................................................... 73
Protokolle.................................................................................................. 76
Bescheinigungen
Konformitätserklärung ................................................................................ 80
Stichwortverzeichnis................................................................................ 81
Inhaltsverzeichnis
4
Inhaltsverzeichnis
5581 805

Vitodens 100-W, WB1A
Set up for operation with natural gas.
Montagevorbereitung
General Information
Appliance description
The Vitodens 100-W is a fully automa-
tic, wall hung, fan assisted balanced
flue condensing boiler for use with
Natural Gas (G20) and is designed for
use with fully pumped systems only.
There are three models of the
Vitodens 100-W in the range which
are fully modulating between 8.0 kW
(27,300 Btu/h) and 13.0 kW (44,400
Btu/h)/18.0 kW (61,400 Btu/h)/24.0
kW (81,900 Btu/h).
Internal frost protection and an elect-
ronic control unit is fitted as standard
equipment. The boiler may be used
with any suitable room thermostat and
/ or time clock in addition to the optio-
nal controls available from
Viessmann.
Asbestos, mercury or CFC´s have not
and will not be used in this product.
Certification details
The Vitodens 100-W is certified to
comply with the requirements of pr EN
483 and EN 625 for use in GB and IE
(Great Britain and Ireland) using gas
category 2H (G20) with a governed
gas supply at 20 mbar (8 in.wg) inlet
pressure.
The appliance classification is either
C13x, C33x, C63 or C63x depending
upon whether horizontal or vertical
flue termination is used.
Produktinformation
5
Montagevorbereitung
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Montage

Technical Specification
General Specifications and Performance Data
Rated output range
TF/TR50/30 °C kW 8 to 13 8 to 18 8 to 24
TF/TR80/60 °C kW 7.3 to 11.8 7.3 to 16.4 7.3 to 21.8
Rated heat load range kW 7.4 to 12.1 7.4 to 16.7 7.4 to 22.3
Maximum gas rate m
3
/h 1.28 1.77 2.36
Minimum CH system pressure
(static head) –Cold
bar 0.2 0.2 0.2
Maximum CH system pressure
(static head) –Hot
bar 1.0 1.0 1.0
Maximum CH flow temperature °C 80 80 80
Lift weight kg 37 37 37
Total weight inc. packaging kg 39 39 39
Electrical supply 230 V,
50Hz
230 V,
50Hz
230 V,
50Hz
Internal fuse A 4 4 4
Maximum power consumption W 55 55 55
Flue outlet (clearance 7): mm 60 60 60
Ventilation pipe (outside 7) mm 100 100 100
Product ID _-0085 BQ 0017
Gas Council Number 41-819-13 41-819-12 41-819-10
Montagevorbereitung (Fortsetzung)
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Overall Appliance Dimensions
AHeating return: 722 mm
BHeating flow: 722 mm
CCondensate drain: Plastic pipe
722 mm
DGas connection: R ½ FBSP
Minimum installation clearances
The following minimum clearances (mm) must be maintained for installing and
servicing the appliance.
Montagevorbereitung (Fortsetzung)
7
Montagevorbereitung
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Montage

AFront (behind removable panel) BFront (for service)
Flue System Specifications
Concentric Horizontal Flue System
Standard horizontal flue kit: The appli-
ance can be supplied complete with a
standard concentric horizontal flue
terminal assembly, suitable for flue
lengths of up to 620 mm from the cen-
tre of the flue outlet, which equates to
wall thicknesses of up to 480 mm for
rear flues and 463 mm for side flues,
including minimum clearances.
Extension ducts can be used to inc-
rease the straight flue length up to 6
m and include one 87° elbow.
Montagevorbereitung (Fortsetzung)
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Montagevorbereitung
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An extra 87° elbow can be used but
this reduces the maximum permis-
sible length by 1 m . An extra 45°
elbow can be used but this reduces
the maximum permissible length by
0.5 m .
ACombined length of flue outlet/
ventilation pipe max 6m.
BFlue outlet/ventilation pipe (can
be shortened as necessary)
Concentric Vertical Flue System
The vertical flue kit (optional extra)
with extensions may be used for up
to10 m applications.
Montagevorbereitung (Fortsetzung)
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Montage

An extra 87° elbow can be used but
this reduces the maximum permis-
sible length by 1 m. An extra 45°
elbow can be used but this reduces
the maximum permissible length by
0.5 m.
Before commencing the installation
refer to diagram below to determine
which optional extension kits are
required, if any.
ACombined length of flue outlet/
ventilation pipe max. 10 m.
BFlue outlet/ventilation pipe (can
be shortened as necessary)
Montagevorbereitung (Fortsetzung)
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Montagevorbereitung
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